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Fiber Optic Connectors
Designs, Applications, Choices
November 21, 2013
Dave Cook – RCDD
Product Marketing Manager
Communication Markets Division
Fiber Optics Technology Consortium
• Overview:
• Part of the Telecommunications Industry Association
(www.tiaonline.org)
• Formed 19 years ago as the Fiber Optics LAN Section
• Mission: to provide current, reliable, and vendor
neutral information about fiber optics and related
technologies for advancing new and better
communications solutions.
www.tiafotc.org TIA Fiber Optics Technology Consortium
Fiber Optics Technology Consortium
Current Members
• 3M
• AFL/Noyes Fiber Systems
• Berk-Tek, a Nexans
Company
• Corning
• CommScope
• Fluke Networks
• General Cable
• Leviton
• OFS
• Ortronics/legrand
• Panduit
• Sumitomo Electric
Lightwave
• Superior Essex
• TE Connectivity
• Tellabs
www.tiafotc.org TIA Fiber Optics Technology Consortium
Fiber Optics Technology Consortium
• Recent Webinars Available on Demand
– Standards-based design & testing of Passive Optical LAN
Solutions
– The Future VSCEL-LOMMF landscape in data centers
– Optical Fiber & Cabling Standards for tomorrow’s data center
• Visit www.tiafotc.org or our channel on BrightTalk
Webinars are eligible for CEC credit for up to two years after they
are first broadcast. Email liz@goldsmithpr.com if you have
completed a webinar and want to receive your CEC.
www.tiafotc.org TIA Fiber Optics Technology Consortium
Outline of Topics
• Introduction
• Intro to optical fiber construction
• Parameters of a clear fiber connection
• Methods to achieve an acceptable fiber end face
• Alphabet Soup, the popular connectors used in the US
• Methods of termination
• The tools and training required
• Testing and acceptance of the connector
• Summary
www.tiafotc.org TIA Fiber Optics Technology Consortium
Core
900 micron
Tight Buffered Fiber
Introduction to Optical Fiber Construction
• Light transmits down the core, within the cladding
• Fibers are protected by a primary coating
• Cable protects the fiber with buffer, aramid yarn and jacketing
www.tiafotc.org TIA Fiber Optics Technology Consortium
CORE / CLADDING (microns)
62.5 / 125
50 / 125
50 / 125 Laser-optimized
9 / 125
Multimode
Singlemode
Fiber
Buffer
Yarn
Jacket
www.tiafotc.org TIA Fiber Optics Technology Consortium
TIA-568-C Recognized Fibers
and Supported Distances
Source TIA-568-C.0-2
August 2012
Application 850 1300 850 1300 850 1300 850 1300 1310 1490 1550
Ethernet
10/100BASE-SX
300
(984)
-
300
(984)
-
300
(984)
-
300
(984)
-
Ethernet
1000BASE-LX
-
550
(1804)
-
550
(1804)
-
550
(1804)
-
550
(1804)
5,000
(16405)
- -
GPON Class B+
(ITU-T G.984)
Ethernet
10GBASE-S
33
(108)
-
82
(269)
-
300
(984)
-
400
(1312)
-
Ethernet
10GBASE-LX4
-
300
(984)
-
300
(984)
-
300
(984)
-
300
(984)
10,000
(32810)
- -
TIA 492CAAA (OS1)
and
TIA 492CAAB (OS2)
20,000
(65620)
Dispersion unshifted
singlemode and low-water-
peak
50/125 um62.5/125 um
TIA 492AAAA
(OM1)
TIA 492AAAB
(OM2)
TIA 492AAAC
(OM3)
TIA 492AAAD
(OM4)
SupportableDistancem(ft)
Fiber Type
Fiber Standard
(ISO Category)
Nominal
Wavelength (nm)
850 nm laser-optimized
50/125
Parameters of a clear fiber connection
• The optical fiber end face finish
• Impediments to clear light transmission
– Fiber alignment is most critical
– Air gap results in a 0.35 dB loss at least, growing worse from there
www.tiafotc.org TIA Fiber Optics Technology Consortium
/ CRACK
Issues affecting splice performance Issues affecting connector performance
Methods to Achieve
Acceptable Fiber End Face
• Optical fiber cleaving (splice)
• Optical fiber polishing (connector)
• End face finishes
– Physical Contact (PC)
– Ultra Physical Contact (UPC)
– 8 Angled Physical Contact (APC)
www.tiafotc.org TIA Fiber Optics Technology Consortium
UPC end face
APC end face
Cleaver
Field Polish Factory Machine Polish
Connector Ferrule and Fiber End-Face Geometry
• Geometry is critical to the
fiber to fiber connector
interface
• Connector spring force
with proper geometry
provides optical contact
• Assures contact in extreme
conditions, -40C to +85C
• Geometry of ferrule is
factory produced
www.tiafotc.org TIA Fiber Optics Technology Consortium
End-Face Dome
Ferrule
Undercut FiberProtruding Fiber
Apex Offset
Radius
Fiber Center
Dome Center
Main Components in Connector Anatomy
Ferrule
Ferrule / Collar Assembly
Yarn and / or cable strain relief
Strain relief boot
Fiber capillary
Connector Body
Outer Coupling Shell
• Ferrule to Ferrule connection for low loss fiber alignment. Support of fiber for end face finishing.
• Connector body materials chosen for stable temperature performance
• Body and Coupling shell provides robust connection to equipment and coupling/adapter
• Cable strain relief for robust cable tensile load, and twist resistance
• Strain relief boot for side pull bend control
• Consider size and type of cable to be terminated to chose proper part number
– 900 um Buffered, 1.6 mm to 3.0 mm jacketed with Aramid Yarn
Connector Performance Requirements
ANSI/TIA-568-C.3
• Attenuation (Light Loss)
– Multimode and Singlemode maximum 0.75 dB
• Return Loss (Reflection)
– Multimode minimum 20 dB
– Singlemode minimum 26 dB
– Singlemode broadband analog video minimum 55 dB
• Low Temperature -10 C (14 F)
• Temperature Life +60 C (140 F)
• Humidity
• Impact
• Strength of coupling mechanism
• Durability
• Cable Retention
• Flex
• Twist
Fiber to Fiber End Face Alignment
Ferrule
Ferrule / Collar Assembly
Yarn and / or cable strain relief
Strain relief boot
Fiber capillary
Connector Body
Outer Coupling Shell
www.tiafotc.org TIA Fiber Optics Technology Consortium
Typical Connector Types Field Termination
• ST connector, 2.5mm ceramic ferrule, bayonet
• SC connector, 2.5mm ceramic ferrule, push/pull
• LC connector, 1.25mm ceramic ferrule, push/latch
– ½ size of SC for greater density
• MPO connector, rectangular ferrule for typ. 12/24 fibers, push/pull
• UPC – Ultra Physical Contact < -55dB reflection
• APC – Angle Physical Contact < -65dB reflection
SC / UPC
SC / APCLC / UPC
ST
MPO
Methods of Field Termination
• Adhesive polish
• Fusion splice-on
• Mechanical splice-on
• Cleave and Crimp
www.tiafotc.org TIA Fiber Optics Technology Consortium
Connector Termination Methods
• SC Adhesive and Polish
• Two part Epoxy injected with syringe
• Hot Melt adhesive factory injected
• Two part Anaerobic adhesive
Press button by thumb
to activate splice
Figure-eight Polish
Adhesive Strain relief boot
Cable Crimp
Field cable with stripped and
cleaved fiber
Ceramic Ferrule and Collar
Adhesive bead
• SC Fusion Splice-On
AFL FuseConnectCleaver
Connector Termination Methods
Pre-polished ferrule and fiber
Factory cleaved fiber
Splice protection sleeve
Fusion splice point
Yarn and / or cable strain relief
Field cable with stripped and
cleaved fiber
Strain relief boot
Grip cable jacket
with screw on, hard
shell boot
• SC Mechanical Splice-On
Grip aramid fiber
in boot threads
Press button by thumb
to activate splice
Connector Termination Methods
Pre-polished ferrule and fiber
Factory cleaved fiber
Mechanical splice element
Mechanical splice point
Yarn and / or cable strain relief
Strain relief boot
Buffer Clamp
Field cable with stripped and
cleaved fiber
• SC Mechanical Crimp - On
Cleaver
Connector Termination Methods
Fast field finish
Mechanical gripping element
No splice
No adhesive
Strain relief boot
Buffer Clamp
Field cable with stripped and
cleaved fiber
The Tools and Training Required
• Connector tool kits
– Most often kits are specific to the vendor’s connector products
– Usually contain common fiber prep tools and vendor specific tools
www.tiafotc.org TIA Fiber Optics Technology Consortium
The Tools and Training Required
• Termination training
– Read and follow the instruction manual
– Many times different vendors have similar processes but likely also
have differences
• Training
– FOTC Seminar
– BICSI Cert. Trainers
– Independent Schools
– Vendors
– On-line videos
MPO Connectors
o Multimode and Singlemode
o Multi-fiber backbone cable
o Data Center
o Parallel Optics
o 10 G Fibre Channel
o 40 G and 100 G IEEE standard
www.tiafotc.org TIA Fiber Optics Technology Consortium
FerruleBoot Key
Alignment Pins
Adapter Sleeve 12 Fiber End Face
TIA568-C.3 Standards
MPO Polarity
Patch cords shown are unpinned on both ends
www.tiafotc.org TIA Fiber Optics Technology Consortium
Key Up
Key UpKey Up
Key Up
Key Down
Key Down
Fiber Position Fiber Position
1
12
1
12
1
12
1
12
1
12
Type A
Type B
Type C
2
1
4
3
6
5
8
7
10
9
12
11
Pre-terminated Cable Assemblies
ADVANTAGES
o Factory built and tested
o Factory test results included
o No field tools required
o Minimal training / skill
o Efficient installation
FEATURES
o Various lengths available
o Factory terminated without splicing
o Usually include pulling eye and
protection sock over connectors
o Multi-fiber backbone cable, Data Center
o Parallel Optics
o 10 G Fibre Channel
o 40 G and 100 G IEEE standard
MPO to SC/APC MPO to MPO
Clean and Inspect
• Cleaning kits with specialized fluids
and wipes
• Inspection scopes
• Always before testing and
connecting
www.tiafotc.org TIA Fiber Optics Technology Consortium
www.TIAFOTC.org
Preventing Network Failure by Inspecting and Cleaning Fiber Optic Connectors
Testing and Acceptance of the Connector
• OLTS – Optical Loss Test Set
– Measure attenuation (light loss)
• OTDR – Optical Time Domain Reflectometer
– Measure distance, attenuation and return loss of fiber
events (connectors and splices)
www.tiafotc.org TIA Fiber Optics Technology Consortium
www.TIAFOTC.org
Tier 1 and Tier 2 Testing, Troubleshooting and Documentation
Testing and Acceptance of the Connector
www.tiafotc.org TIA Fiber Optics Technology Consortium
TIA Accepted Performance Vendors Typical Performance
Attenuation (Light Loss)
Multimode Max 0.75 dB 0.20 to 0.30 dB
Singlemode Max 0.75 dB 0.20 to 0.30 dB
Return Loss (Reflection)
Multimode Min 20.0 dB 30.0 dB
Singlemode Min
PC
Field Mount PC 26.0 dB 40.0 to 55.0 dB
Factory UPC 26.0 dB 55.0 dB
APC
Field Mount APC 26.0 dB 55.0 to 65.0 dB
Factory APC 26.0 dB 65.0 dB
Summary
• Choose the connector ST, SC, LC, MPO
• Singlemode or Multimode
– Multimode 62.5, 50, 50 laser optimized
• Termination Method and Tools
– Adhesive, Splice-on, Crimp-on
• Pre-terminated (factory termination)
• TIA -568-C.3 performance compliance
• Clean, Clean, Clean
• Test
www.tiafotc.org TIA Fiber Optics Technology Consortium
Dave Cook
Communication Markets Division
ddcook@mmm.com
Q&A
• Please ask your questions using the tab at the
top of your screen.
• You can download a copy of this presentation
from the attachments tab.
To receive your CEC, please email
Liz@goldsmithpr.com
www.tiafotc.org TIA Fiber Optics Technology Consortium

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Fiber Optic Connectors, Designs, Applications, Choices

  • 1. Fiber Optic Connectors Designs, Applications, Choices November 21, 2013 Dave Cook – RCDD Product Marketing Manager Communication Markets Division
  • 2. Fiber Optics Technology Consortium • Overview: • Part of the Telecommunications Industry Association (www.tiaonline.org) • Formed 19 years ago as the Fiber Optics LAN Section • Mission: to provide current, reliable, and vendor neutral information about fiber optics and related technologies for advancing new and better communications solutions. www.tiafotc.org TIA Fiber Optics Technology Consortium
  • 3. Fiber Optics Technology Consortium Current Members • 3M • AFL/Noyes Fiber Systems • Berk-Tek, a Nexans Company • Corning • CommScope • Fluke Networks • General Cable • Leviton • OFS • Ortronics/legrand • Panduit • Sumitomo Electric Lightwave • Superior Essex • TE Connectivity • Tellabs www.tiafotc.org TIA Fiber Optics Technology Consortium
  • 4. Fiber Optics Technology Consortium • Recent Webinars Available on Demand – Standards-based design & testing of Passive Optical LAN Solutions – The Future VSCEL-LOMMF landscape in data centers – Optical Fiber & Cabling Standards for tomorrow’s data center • Visit www.tiafotc.org or our channel on BrightTalk Webinars are eligible for CEC credit for up to two years after they are first broadcast. Email liz@goldsmithpr.com if you have completed a webinar and want to receive your CEC. www.tiafotc.org TIA Fiber Optics Technology Consortium
  • 5. Outline of Topics • Introduction • Intro to optical fiber construction • Parameters of a clear fiber connection • Methods to achieve an acceptable fiber end face • Alphabet Soup, the popular connectors used in the US • Methods of termination • The tools and training required • Testing and acceptance of the connector • Summary www.tiafotc.org TIA Fiber Optics Technology Consortium
  • 6. Core 900 micron Tight Buffered Fiber Introduction to Optical Fiber Construction • Light transmits down the core, within the cladding • Fibers are protected by a primary coating • Cable protects the fiber with buffer, aramid yarn and jacketing www.tiafotc.org TIA Fiber Optics Technology Consortium CORE / CLADDING (microns) 62.5 / 125 50 / 125 50 / 125 Laser-optimized 9 / 125 Multimode Singlemode Fiber Buffer Yarn Jacket
  • 7. www.tiafotc.org TIA Fiber Optics Technology Consortium TIA-568-C Recognized Fibers and Supported Distances Source TIA-568-C.0-2 August 2012 Application 850 1300 850 1300 850 1300 850 1300 1310 1490 1550 Ethernet 10/100BASE-SX 300 (984) - 300 (984) - 300 (984) - 300 (984) - Ethernet 1000BASE-LX - 550 (1804) - 550 (1804) - 550 (1804) - 550 (1804) 5,000 (16405) - - GPON Class B+ (ITU-T G.984) Ethernet 10GBASE-S 33 (108) - 82 (269) - 300 (984) - 400 (1312) - Ethernet 10GBASE-LX4 - 300 (984) - 300 (984) - 300 (984) - 300 (984) 10,000 (32810) - - TIA 492CAAA (OS1) and TIA 492CAAB (OS2) 20,000 (65620) Dispersion unshifted singlemode and low-water- peak 50/125 um62.5/125 um TIA 492AAAA (OM1) TIA 492AAAB (OM2) TIA 492AAAC (OM3) TIA 492AAAD (OM4) SupportableDistancem(ft) Fiber Type Fiber Standard (ISO Category) Nominal Wavelength (nm) 850 nm laser-optimized 50/125
  • 8. Parameters of a clear fiber connection • The optical fiber end face finish • Impediments to clear light transmission – Fiber alignment is most critical – Air gap results in a 0.35 dB loss at least, growing worse from there www.tiafotc.org TIA Fiber Optics Technology Consortium / CRACK Issues affecting splice performance Issues affecting connector performance
  • 9. Methods to Achieve Acceptable Fiber End Face • Optical fiber cleaving (splice) • Optical fiber polishing (connector) • End face finishes – Physical Contact (PC) – Ultra Physical Contact (UPC) – 8 Angled Physical Contact (APC) www.tiafotc.org TIA Fiber Optics Technology Consortium UPC end face APC end face Cleaver Field Polish Factory Machine Polish
  • 10. Connector Ferrule and Fiber End-Face Geometry • Geometry is critical to the fiber to fiber connector interface • Connector spring force with proper geometry provides optical contact • Assures contact in extreme conditions, -40C to +85C • Geometry of ferrule is factory produced www.tiafotc.org TIA Fiber Optics Technology Consortium End-Face Dome Ferrule Undercut FiberProtruding Fiber Apex Offset Radius Fiber Center Dome Center
  • 11. Main Components in Connector Anatomy Ferrule Ferrule / Collar Assembly Yarn and / or cable strain relief Strain relief boot Fiber capillary Connector Body Outer Coupling Shell • Ferrule to Ferrule connection for low loss fiber alignment. Support of fiber for end face finishing. • Connector body materials chosen for stable temperature performance • Body and Coupling shell provides robust connection to equipment and coupling/adapter • Cable strain relief for robust cable tensile load, and twist resistance • Strain relief boot for side pull bend control • Consider size and type of cable to be terminated to chose proper part number – 900 um Buffered, 1.6 mm to 3.0 mm jacketed with Aramid Yarn
  • 12. Connector Performance Requirements ANSI/TIA-568-C.3 • Attenuation (Light Loss) – Multimode and Singlemode maximum 0.75 dB • Return Loss (Reflection) – Multimode minimum 20 dB – Singlemode minimum 26 dB – Singlemode broadband analog video minimum 55 dB • Low Temperature -10 C (14 F) • Temperature Life +60 C (140 F) • Humidity • Impact • Strength of coupling mechanism • Durability • Cable Retention • Flex • Twist Fiber to Fiber End Face Alignment Ferrule Ferrule / Collar Assembly Yarn and / or cable strain relief Strain relief boot Fiber capillary Connector Body Outer Coupling Shell
  • 13. www.tiafotc.org TIA Fiber Optics Technology Consortium Typical Connector Types Field Termination • ST connector, 2.5mm ceramic ferrule, bayonet • SC connector, 2.5mm ceramic ferrule, push/pull • LC connector, 1.25mm ceramic ferrule, push/latch – ½ size of SC for greater density • MPO connector, rectangular ferrule for typ. 12/24 fibers, push/pull • UPC – Ultra Physical Contact < -55dB reflection • APC – Angle Physical Contact < -65dB reflection SC / UPC SC / APCLC / UPC ST MPO
  • 14. Methods of Field Termination • Adhesive polish • Fusion splice-on • Mechanical splice-on • Cleave and Crimp www.tiafotc.org TIA Fiber Optics Technology Consortium
  • 15. Connector Termination Methods • SC Adhesive and Polish • Two part Epoxy injected with syringe • Hot Melt adhesive factory injected • Two part Anaerobic adhesive Press button by thumb to activate splice Figure-eight Polish Adhesive Strain relief boot Cable Crimp Field cable with stripped and cleaved fiber Ceramic Ferrule and Collar Adhesive bead
  • 16. • SC Fusion Splice-On AFL FuseConnectCleaver Connector Termination Methods Pre-polished ferrule and fiber Factory cleaved fiber Splice protection sleeve Fusion splice point Yarn and / or cable strain relief Field cable with stripped and cleaved fiber Strain relief boot
  • 17. Grip cable jacket with screw on, hard shell boot • SC Mechanical Splice-On Grip aramid fiber in boot threads Press button by thumb to activate splice Connector Termination Methods Pre-polished ferrule and fiber Factory cleaved fiber Mechanical splice element Mechanical splice point Yarn and / or cable strain relief Strain relief boot Buffer Clamp Field cable with stripped and cleaved fiber
  • 18. • SC Mechanical Crimp - On Cleaver Connector Termination Methods Fast field finish Mechanical gripping element No splice No adhesive Strain relief boot Buffer Clamp Field cable with stripped and cleaved fiber
  • 19. The Tools and Training Required • Connector tool kits – Most often kits are specific to the vendor’s connector products – Usually contain common fiber prep tools and vendor specific tools www.tiafotc.org TIA Fiber Optics Technology Consortium
  • 20. The Tools and Training Required • Termination training – Read and follow the instruction manual – Many times different vendors have similar processes but likely also have differences • Training – FOTC Seminar – BICSI Cert. Trainers – Independent Schools – Vendors – On-line videos
  • 21. MPO Connectors o Multimode and Singlemode o Multi-fiber backbone cable o Data Center o Parallel Optics o 10 G Fibre Channel o 40 G and 100 G IEEE standard www.tiafotc.org TIA Fiber Optics Technology Consortium FerruleBoot Key Alignment Pins Adapter Sleeve 12 Fiber End Face
  • 22. TIA568-C.3 Standards MPO Polarity Patch cords shown are unpinned on both ends www.tiafotc.org TIA Fiber Optics Technology Consortium Key Up Key UpKey Up Key Up Key Down Key Down Fiber Position Fiber Position 1 12 1 12 1 12 1 12 1 12 Type A Type B Type C 2 1 4 3 6 5 8 7 10 9 12 11
  • 23. Pre-terminated Cable Assemblies ADVANTAGES o Factory built and tested o Factory test results included o No field tools required o Minimal training / skill o Efficient installation FEATURES o Various lengths available o Factory terminated without splicing o Usually include pulling eye and protection sock over connectors o Multi-fiber backbone cable, Data Center o Parallel Optics o 10 G Fibre Channel o 40 G and 100 G IEEE standard MPO to SC/APC MPO to MPO
  • 24. Clean and Inspect • Cleaning kits with specialized fluids and wipes • Inspection scopes • Always before testing and connecting www.tiafotc.org TIA Fiber Optics Technology Consortium www.TIAFOTC.org Preventing Network Failure by Inspecting and Cleaning Fiber Optic Connectors
  • 25. Testing and Acceptance of the Connector • OLTS – Optical Loss Test Set – Measure attenuation (light loss) • OTDR – Optical Time Domain Reflectometer – Measure distance, attenuation and return loss of fiber events (connectors and splices) www.tiafotc.org TIA Fiber Optics Technology Consortium www.TIAFOTC.org Tier 1 and Tier 2 Testing, Troubleshooting and Documentation
  • 26. Testing and Acceptance of the Connector www.tiafotc.org TIA Fiber Optics Technology Consortium TIA Accepted Performance Vendors Typical Performance Attenuation (Light Loss) Multimode Max 0.75 dB 0.20 to 0.30 dB Singlemode Max 0.75 dB 0.20 to 0.30 dB Return Loss (Reflection) Multimode Min 20.0 dB 30.0 dB Singlemode Min PC Field Mount PC 26.0 dB 40.0 to 55.0 dB Factory UPC 26.0 dB 55.0 dB APC Field Mount APC 26.0 dB 55.0 to 65.0 dB Factory APC 26.0 dB 65.0 dB
  • 27. Summary • Choose the connector ST, SC, LC, MPO • Singlemode or Multimode – Multimode 62.5, 50, 50 laser optimized • Termination Method and Tools – Adhesive, Splice-on, Crimp-on • Pre-terminated (factory termination) • TIA -568-C.3 performance compliance • Clean, Clean, Clean • Test www.tiafotc.org TIA Fiber Optics Technology Consortium Dave Cook Communication Markets Division ddcook@mmm.com
  • 28. Q&A • Please ask your questions using the tab at the top of your screen. • You can download a copy of this presentation from the attachments tab. To receive your CEC, please email Liz@goldsmithpr.com www.tiafotc.org TIA Fiber Optics Technology Consortium