PPCE unit 3 (ME8793 – PROCESS PLANNING AND COST ESTIMATION) TAMILMECHKIT
UNIT III - INTRODUCTION TO COST ESTIMATION
Importance of costing and estimation –methods of costing-elements of cost estimation –Types of estimates – Estimating procedure- Estimation labor cost, material cost- allocation of over head charges- Calculation of depreciation cost
I made a ppt. on fiction project. Here I have shown Process flow diagram with its questions and solution to make better process flow chart and diagram.Understand this you'll understand whole process flow diagram and deep detail about bottlenecks in manufacturing process.
PPCE unit 3 (ME8793 – PROCESS PLANNING AND COST ESTIMATION) TAMILMECHKIT
UNIT III - INTRODUCTION TO COST ESTIMATION
Importance of costing and estimation –methods of costing-elements of cost estimation –Types of estimates – Estimating procedure- Estimation labor cost, material cost- allocation of over head charges- Calculation of depreciation cost
I made a ppt. on fiction project. Here I have shown Process flow diagram with its questions and solution to make better process flow chart and diagram.Understand this you'll understand whole process flow diagram and deep detail about bottlenecks in manufacturing process.
Episode 33 : Project Execution Part (4)
complete quotations for spare and wear parts
instructions for maintenance and repair of the whole plant
lists of lubricants in consideration of the selected lubricant suppliers
coding of the operating resources and equipments
establishment of special single data sheets for the entire equipment
establishment of a complete plant index resp. plant database (plant registration system)
SAJJAD KHUDHUR ABBAS
Ceo , Founder & Head of SHacademy
Chemical Engineering , Al-Muthanna University, Iraq
Oil & Gas Safety and Health Professional – OSHACADEMY
Trainer of Trainers (TOT) - Canadian Center of Human
Development
Analysis of Process Parameters for Optimization of Plastic Extrusion in Pipe ...IJERA Editor
The objective of this paper is to study the defects in the plastic pipe, to optimize the plastic pipe manufacturing process. It is very essential to learn the process parameter and the defect in the plastic pipe manufacturing process to optimize it. For the optimization Taguchi techniques is used in this paper. For the research work Shivraj HY-Tech Drip Irrigation pipe manufacturing, Company was selected. This paper is specifically design for the optimization in the current process. The experiment was analyzed using commercial Minitab16 software, interpretation has made, and optimized factor settings were chosen. After prediction of result the quality loss is calculated and it is compare with before implementation of DOE. The research works has improves the Production, quality and optimizes the process.
A report on Economic Feasibility for a chemical Process.(For details on Appen...Parag Patil
A Report prepared for a chemical process based on its economic feasibility and safety.
Its totally an academic project!
The course was named as "Process Analysis and Simulation" at IIT Gandhinagar,.
Objective of the study is as follows: To know how to optimize the process parameters to increase the production quality given set of possible constrains for a process.
I used the ASPEN Package to do the same and some basic calculations based on a book!
Material and capacity requirements planning (mrp and crp) part 2Dr. Mahmoud Al-Naimi
Lectures on Production Planning and Control for B.Sc. Students - Industrial Engineering Branch -Department of Production Engineering and Metallurgy- University of Technology - Baghdad -Iraq
Episode 33 : Project Execution Part (4)
complete quotations for spare and wear parts
instructions for maintenance and repair of the whole plant
lists of lubricants in consideration of the selected lubricant suppliers
coding of the operating resources and equipments
establishment of special single data sheets for the entire equipment
establishment of a complete plant index resp. plant database (plant registration system)
SAJJAD KHUDHUR ABBAS
Ceo , Founder & Head of SHacademy
Chemical Engineering , Al-Muthanna University, Iraq
Oil & Gas Safety and Health Professional – OSHACADEMY
Trainer of Trainers (TOT) - Canadian Center of Human
Development
Analysis of Process Parameters for Optimization of Plastic Extrusion in Pipe ...IJERA Editor
The objective of this paper is to study the defects in the plastic pipe, to optimize the plastic pipe manufacturing process. It is very essential to learn the process parameter and the defect in the plastic pipe manufacturing process to optimize it. For the optimization Taguchi techniques is used in this paper. For the research work Shivraj HY-Tech Drip Irrigation pipe manufacturing, Company was selected. This paper is specifically design for the optimization in the current process. The experiment was analyzed using commercial Minitab16 software, interpretation has made, and optimized factor settings were chosen. After prediction of result the quality loss is calculated and it is compare with before implementation of DOE. The research works has improves the Production, quality and optimizes the process.
A report on Economic Feasibility for a chemical Process.(For details on Appen...Parag Patil
A Report prepared for a chemical process based on its economic feasibility and safety.
Its totally an academic project!
The course was named as "Process Analysis and Simulation" at IIT Gandhinagar,.
Objective of the study is as follows: To know how to optimize the process parameters to increase the production quality given set of possible constrains for a process.
I used the ASPEN Package to do the same and some basic calculations based on a book!
Material and capacity requirements planning (mrp and crp) part 2Dr. Mahmoud Al-Naimi
Lectures on Production Planning and Control for B.Sc. Students - Industrial Engineering Branch -Department of Production Engineering and Metallurgy- University of Technology - Baghdad -Iraq
Hi! This is Kalpak, a mechanical engineer and this is my project portfolio. Please do take a moment to go through my work! I am a masters graduate from Texas A&M University and am looking to work in the field of design and thermal engineering
Case Study: Modelling Refinery ProcessesFlex Process
Flex Process modelled most of an oil refinery using Pro/II, giving the client a platform to test modifications off-line, try out new operating regimes, and run different feed stocks, with no risk to the process.
Safe Hose Assemble: From Factory to FieldDesign World
Jim Reilly of The United Distribution Group, GHX Industrial, LLC, and Rick Pitman of PSC will discuss the proper use of hydraulic hose, from fabrication and assembly to industry drivers and field usage. They will also explain NAHAD’s role in improving hose standards and what engineering personnel need to know.
Episode 27 : Project Management Costs
Cost Method
1. If there is lack of information regarding the existing plant, investment cost can be estimated by using cost factor. It requires the existence of a process concept and the rough layout of the main equipment in order to determine the cost of the main processing unit.
Operating Cost
Consists of (a) Cost of raw material
Utility cost
Labour cost
Maintenance cost
Utility Cost
1. It is quantity based and consisted of electric power, steam and coolant consumption, heating media such as coal and other energy sources like hydrogen.
Episode 27 : Project Management Costs
Cost Method
1. If there is lack of information regarding the existing plant, investment cost can be estimated by using cost factor. It requires the existence of a process concept and the rough layout of the main equipment in order to determine the cost of the main processing unit.
Operating Cost
Consists of (a) Cost of raw material
Utility cost
Labour cost
Maintenance cost
Utility Cost
1. It is quantity based and consisted of electric power, steam and coolant consumption, heating media such as coal and other energy sources like hydrogen.
SAJJAD KHUDHUR ABBAS
Chemical Engineering , Al-Muthanna University, Iraq
Oil & Gas Safety and Health Professional – OSHACADEMY
Trainer of Trainers (TOT) - Canadian Center of Human
Development
IMPROVEMENT OF PRODUCTIVITY AND QUALITY IN THE WIND ENERGY INDUSTRY THROUGH THE USE OF AN ADVANCED SENSOR SYSTEM , presented at SAMPE-Europe Conference 2017,
Stuttgart, November 15th 2017
An Enterprise Approach to Engine Test Analysis: Requirements for ImplementationSGS
Engine and vehicle OEMs have complex product development requirements that call for capable and standardized post-test analysis while simultaneously dealing with high levels of product technology and test diversity. Many organizations rely on shared spreadsheets or distributed desktop tools, which can produce inconsistent and non-traceable results.
This presentation addresses enterprise-scale post-processing requirements, features and implementation considerations in addition to providing lessons learned that can help move an organization to an efficient, standardized and maintainable professional process.
The presentation will cover how to address diversity of product topology, physical components, fluid properties, measurement uncertainty, naming conventions, traceability and IT architecture.
Case Study: Refinery Relief and Flare StudyFlex Process
Flex Process built dynamic models of all refinery units connected to two flare headers. By making sure the models matched plant performance, and running all identified scenarios, the client was provided with a comprehensive study, including recommendations to ensure a legacy flare header could remain in service, saving £millions in capital expenditure.
Robust Algorithm Development for Application of Pinch Analysis on HENIJERA Editor
Since its genesis, Pinch Analysis is continuously evolving and its application is widening, reaching new horizons. The original concept of pinch approach was quite clear and, because of flexibility of this approach, innumerable applications have been developed in the industry. Consequently, a designer gets thoroughly muddled among these flexibilities. Hence, there was a need for a rigorous and robust model which could guide the optimisation engineer on deciding the applicability of the pinch approach and direct sequential step of procedure in predefined workflow, so that the precision of approach is ensured. Exploring the various options of a novice hands-on algorithm development that can be coded and interfaced with GUI and keeping in mind the difficulties faced by designers, an effort was made to formulate a new algorithm for the optimisation activity. As such, the work aims at easing out application hurdles and providing hands-on information to the Developer for use during preparation of new application tools. This paper presents a new algorithm, the application which ensures the Developer does not violate basic pinch rules. To achieve this, intermittent check gates are provided in the algorithm, which eliminate violation of predefined basic pinch rules, design philosophy, and Engineering Standards and ensure that constraints are adequately considered. On the other side, its sequential instruction to develop the pinch analysis and reiteration promises Maximum Energy Recovery (MER).
2. Contents
1. What do I offer to clients and employers
2. The role I play in Industry
3. Skills and Competencies
4. Samples of Problems Solved
5. Simulation Tools
6. Career Goal
Sushant Labhasetwar 2
3. What do I offer to clients and employers?
1. 10 years of core process design experience in diverse fields of chemical process industry
2. Help create business opportunities
3. Technical expertise to provide solutions to engineering problems
4. Skills and Competencies
5. In-depth understanding of EPCM business
6. Knowledge of codes and standards
7. Value to workplace
Sushant Labhasetwar 3
4. The Role I play in Industry
Community
Standards and
Regulations
Stakeholders’
Requirements
Procedures
Environmental
Considerations
Technology
ME
Safe
Operating
Procedures
Business
Opportunities
Value for
Stakeholders
Profits
Design which is
Safe
Sustainable
Cost effective
Operable
Sushant Labhasetwar 4
5. Onshore and offshore MMO contracts
Selection and Sizing of Equipments
Technical Evaluation and Study Reports
Compliance with international standards and regulations
such as API, ASME, NFPA, GPSA and Shell
Simulation Tools – HYSYS (steady state and dynamics),
HTRI, Aspen Flare Analyzer, PHAST
Vendor Technical Evaluation
HAZOP participation and close outs
Hazardous area classification
Compliance with Company's Quality Improvement
Programs
Multi-discipline coordination
Assistance in Procurement and Pre-commissioning
Activities
Preparation of Proposals
Operating Manual Preparation
Process Design and Development for Concept Stage, FEED,
Detail Engineering, EPCM Projects
Material and Energy Balance Calculations
Development of Process Flow Diagrams (PFD)
Piping and Instrumentation Diagrams (P&ID)
Process Design of Centrifugal and Positive Displacement Pumps
2-phase, 3-phase separator sizing based on GPSA standards
Process Design of Heat Exchangers by HTRI
Relief valves calculations and specification sheets
API tank sizing
Utility system design for cooling water, chilled water, instrument
air, plant air, steam systems, condensate collection, raw water,
filtered water, Demineralized water
Preparation of Instrument Data Sheets e.g. Control Valves
Preparation of Control Logic Philosophy
Interlock Schedule and SAFE charts based on API-14C
Preparation of Enquiry Specification for produced water system,
water treatment plant (WTP) & technical bid evaluation
Hazardous area classification
Preparation of conceptual plot plan and equipment layout
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Sushant Labhasetwar 5
Skills and Competencies
6. Is relief device required here? What are consequences?
Sushant Labhasetwar 6
Outcomes
Addition of relief devices made plant safer, deletion met operations
requirement in toxic services and made it economical
Samples of Problems Solved
7. Sushant Labhasetwar 7
Is long piping compromising safety of API tank? What type of relief
device will suit the application?
Outcomes
Selected most suitable type of relief device for the application, met
local regulations, generated safe design
8. Sushant Labhasetwar 8
Are operators safe when vent is ignited?
Outcomes
Optimized size of vent boom by critical analysis of most feasible operating/upset
scenarios, located vent boom such that operators are safe from thermal radiation
and gas concentrations. Also, optimized number of CO2 cylinders at the platform
9. Sushant Labhasetwar 9
Gas In
- 5 to 50
°C
Gas Out
Well Fluid In
60-90 °C
Well Fluid
Out
Two Sources:
Associated
Gas/Lift Gas
(Design Temperature:
75 °C Downstream)
Am I exceeding design temperature in any case?
Outcomes
Design produced optimum area, saved space on layout and cost
• 8 Cases for Associated Gas / 8 Cases for Lift Gas
• Conventional Approach: 3 °C when Gas T = 50 °C
• My final design: 7.5 °C approach
Instrument Gas Heater
Double Pipe Heat Exchanger
Purpose: Provide 10 °C Superheat
10. Sushant Labhasetwar 10
How can the throughput of batch mixer be increased? Is there anyway to reduce batch time?
Outcomes
Analyzed parameters affecting batch time, set up calculation module to
evaluate batch time, validated calculations by comparing with existing
batch time, played with parameters to suggest improvement in batch
time thereby processing more batches in a day
11. Sushant Labhasetwar 11
What equations best suit given application?
Selection of heat transfer equations from literature survey
Outcomes
Recommended optimum solution for existing mixer by studying various
combinations of cooling media, speed of agitation and jacket
design. Also, Utilized optimum configuration for designing new mixer
12. Sushant Labhasetwar 12
Aspen Hysys (Steady State and Dynamics) for Flow Sheet Simulation
Aspen Flarenet for Designing Relief Systems
Simulation Tools
Data generation for design
Sizing of equipments
Studying behavior under
different plant conditions
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Sizing of relief headers
Selection of type of relief
devices
Data for flare design
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PHAST for dispersion modeling
Modeling of vents
dispersing to atmosphere
Locate vents based on
safe concentrations and
radiation limits at operating
platforms
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15. Sushant Labhasetwar 15
Career Goal
Continue to serve industry to the best of my capabilities
and knowledge achieving sustainable development