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Kaizen in Action
Agile Conference Vietnam 2016
2016/10/14 HCMC
2016/10/16 Hanoi
Kiro Harada
Attractor Inc.
Kaizen in Action
Agile Tour Bangkok 2016
2016/10/28
Kiro Harada
Attractor Inc.
改

善
Version History
2016/10/14 Version 0.1 Agile Conference Vietnam HCMC
2016/10/16 Version 0.2 Agile Conference Vietnam Hanoi
2016/10/28 Version 0.3 Agile Tour Bangkok
2016/11/2 Version 1.0 Public Release
Kaizen?
Why Kaizen is Important
Continuous Improvements
Your Case?
Is your team doing Kaizen?
Is your organization doing Kaizen?
Is your company doing Kaizen?
Your Personal Case?
How about yourself?
Are you doing Kaizen?
Are you getting better?
Are you too busy to do Kaizen?
Continuous?
Continuously,
Always
Timelessly
Endlessly
There’s no end of Kaizen as there’s no perfect team.
Dangerous False
Assumption
Our performance is not good enough because we have
not done enough. We must do more.
I didn’t achieve enough because I haven not done
enough. I have to do more to achieve more.
Overtraining is the #1 cause
of athlete failure
Every professional
athlete has a coach to
monitor his/her training
and performance.
We use external
measurements to access
our performance.
Why not in Business?
Toyoda Type G Automatic Loom (1924)
http://commons.wikimedia.org/wiki/File:1924_Non-Stop_Shuttle_Change_Toyoda_Automatic_Loom,_Type_G_1.jpg
This loom was special:
It automatically stops when a thread is broken.
It only produces good product.
An operator can take a break anytime if necessary.
An operator can handle 60 looms at the same time.
Your Kaizen isn’t continuous
Because
you try to fix problems by doing more of the current
process
you try to fix problems by trying another processes.
you believes doing more always fix the problems
Are you improving?
I was NOT.
Traveled too much with different time zones.
Did not have enough sleep.
Work was Fun. Really.
You cannot manage what
you cannot measure
It’s much easier to manage what you can measure.
My sleep
time logs:
Your personal Kaizen is
prerequisite for team Kaizen.
Muri - Mura - Muda
ムリ Muri Overload / Overburden
↓
ムラ Mura Unevenness
↓
ムダ Muda Waste
You need to eliminate Muri first with KAIZEN to eliminate Muda.
Is your team improving?
Make sure you are not doing “Muri” before you start
doing Kaizen with your team.
If not, please start fixing “Muri” of each team member
first.
Kaizen in Action
Let’s start!
But from where shall we start?
Create Slack
Without Slack, you cannot do anything without
harming your performance.
Remember overtraining of athletes.
Take your time to understand how you are doing.
It’s time to stop doing your
ordinary tasks.
You cannot tie your
shoelace while running.
Add your calendar with
No.1 priority saying “Slack”
Team Dialogue
If each member of your team has slack, use your slack
to meet together and do a dialogue regularly.
Take your time to continue a dialogue.
Eventually, you may come to start a dialogue about
Quality.
Agreeing on Issues
If you continue doing “Team Dialogue”, you will come
up with the issues everybody in the team wants to fix.
Document them and see what happens.
Issues / Problems
Examples?
We need to improve the quality of our software.
We need to do Scrum better.
We have to use CI / CD…. whatever
DevOps need to be implemented
Facts vs. Opinions
Facts
(Observables)
Opinions
Problems Solutions
Hypothesize
Design
Deploy
Measure
Lack of Solution
is NOT a Problem
Lack of solution cannot be fixed since we cannot
measure whether it is done or not.
Describe your problems with observable facts.
You will naturally find the measurement criteria if the
problem is fixed.
Build Personal Skills
Mapping Value Stream
Small Experiments
Photo by woodleywonderworks. CC-BY-2.0
https://www.flickr.com/photos/wwworks/3058182308
Visualization
https://visualizationexamples.com/
One by One
Set-based Design
https://www.flickr.com/photos/arenamontanus/3212655985
ECRS - Improve Flow
Eliminate
Combine
Rearrange
Simplify
Analyzing Defects
James R. Tourtellotte, CBP, U.S. Dept. of Homeland Security
Finding Defects Early
Build Quality-In
Dynamic Stable Process
Photo by Stephen Morris. CC-BY-2.0
https://www.flickr.com/photos/nonlin/4297013382
Team Good Approaches
Team Standards
The Training within Industry Report
Member Mentoring
By Lisamarie Babik - Ted & IanUploaded by Edward, CC BY 2.0, https://commons.wikimedia.org/w/index.php?curid=9546406
Continuous Learning
Sharing with Other Teams
Continuous Improvements
Kaizen Patterns
Create
Slack
Team
Dialogue
Agree on
Issues
Facts vs.
Opinion
Mapping
Value
Stream
Small
Experiments
Team Good
Approaches
Team
Standards
Sharing with
other teams
Eliminate
Combine
Rearrange
Simplify
Analyze
Defects
Find
Defects
Early
Design
Measurements
Visualize
One by
One
Dynamic
Stable
Process
Continuous
Improvements
Member
Mentoring
Continuous
Learning
Build
Quality-In
Build
Personal
Skills
Set-based
Design
Ask for
Help
Creating
Skills Matrix
If your work is not getting easier
and safer, you are not doing Kaizen
Health
Health is a state of complete physical, mental
and social well-being and not merely the
absence of disease or infirmity.
WHO’s Definition of Health.
The Definition has not been amended since 1948.
http://www.who.int/about/definition/en/print.html
Do you have slack?
If not, please start small:
15min per day
1 hour per week
2 hours per month

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