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3 Faces of Kaizen
The document discusses the three faces of Kaizen: fix leaks, make it flow, and create a new stream. It describes Kaizen as a process of first slowing down to fix issues and eliminate waste, then smoothing processes to remove impediments and reduce inputs. Once the process flows effectively, it is time to consider creating an new stream through uncontinuous changes or modifying product definitions. Throughout, it stresses the importance of never trying to accelerate and maintaining safety, effectiveness and quality.
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3 Faces of Kaizen
- 1. 3 Faces ofKaizen Kiro Harada Attractor Inc.
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- 3. Are you doingKaizen?
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- 5. Like this? 90 67.5 45 22.5 0 Productivity # of Kaizen 1 2 3 4 5 6 7 8 9 10
- 6. You need toLearn How Kaizen Works
- 7. Fix Leaks Makeit Flow Create a New Stream
- 8. 3 Faces ofKaizen Fix Leaks Make it Flow Create a New Stream
- 9. Fix Leaks Makesure your stream creates value: Slow Down / Stop Observe How your Process Works Focus on Effectiveness Efficiency doesn’t matter Fix Leaks
- 10. Never Try toAccelerate Make you highly Efficient in Producing Wastes Software with Bugs (Waste) Test with Bugs (Waste) Feature Nobody Uses (Wate)
- 11. Don’t Fix yourProduct Fix your Process
- 12. Toyoda Type GAutomatic Loom (1924) http://commons.wikimedia.org/wiki/File:1924_Non-Stop_Shuttle_Change_Toyoda_Automatic_Loom,_Type_G_1.jpg
- 13. This loom wasspecial: It automatically stops when a thread is broken. It only produces good product. STOP if you find any quality problems.
- 14. Make It Flow Your Stream is Now Creating Values Constantly Make It Flow: Remove impediments Reduce necessary inputs (Resource / Actions / Time) Now Efficiency Matters Value Adding Time / Incidental Time / Waste Time Value Adding Processes Eliminate Wastes Keep Quality and Output Amount Same Never try to improve Quality. Never try to increase Output. Make it Flow
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- 17. Job Methods E- Eliminate C - Combine R - Rearrange S - Simplify
- 18. To make yourwork Easier and Safer
- 19. Never try toAccelerate Remove Impediments Make IT SAFER and EASIER Then You will Naturally Accelerates
- 20. Create a NewStream Create a New Stream Your Value Stream Smoothly Flows You Feel Safe and Easy to Work You have spare Time, Resource and Energy. Time to Consider if you can make a new stream: Uncontinuous Process Change Change of Product Definition
- 21. It’s time forFun. You can try whatever you like. Current stream flows safely and easily.: You already have spare time, resource and energy. Try Something Crazy.
- 22. But never tryto Accelerate Design a new stream to deliver better quality and value But still makes a lot of wastes. Observe carefully. Effectiveness and Quality matter. If you are confident your new stream outperforms your existing stream, face ‘Fix Leaks’ again.
- 23. If something wentwrong… Always get back to the previous phase. Never try to do the multiple phases at the same time. Dangerous for your product, your process and you.
- 24. Thank you. Nevernever try to Accelerate. Be Safe to continuously Kaizen. Feel free to contact me at: Kiro Harada Twitter: @haradakiro FB: haradakiro