Results of the TPM implementation included standardized storage, improved productivity in packing and material handling through a new layout, better inventory management, increased OEE from 75% to 83%, and higher quality rates.
It is Japanese Approach for
Creating company culture for maximum efficiency
Striving to prevent losses with minimum cost
– Zero breakdowns and failures, Zero accident, and Zero defects etc.
The essence of team work (small group activity) focused on condition and performance of facilities to achieve zero loss for improvement
Involvement of all people from top management to operator
Productivity improvement is the one of the basic need of every manufacturing industry, so that Just in Time (JIT) is one of the quality tools that are help to improve the productivity. Just in Time (JIT) has been very popular strategy partly because of its success in Japanese manufacturing, Automobile industries. Analysis of wastages is one of the needs of every industry, so we are using the value mapping analysis to check each value-added and non-value-added activity. Just in Time (JIT) is a system that focuses on inventory control, set up time reduction, waste reduction and continuous improvement to achieve operational excellence. In this paper a single case study is doing in the manufacturing company (Towers making). The main objective of this paper to checking each and every activity to achieve the manufacturing time is less than customer order time. Take a pad and pencil and go out on the shop floor. Pick a product and follow it through the entire manufacturing process from raw materials to shipping. Note every activity performed on the product. Do not get a routing slip to see how the process is supposed to go, but accurately record the process including delays, transportation, inspection, storage, etc. After recording time to calculate Available operating time, performance factor, quality rate and overall equipment efficiency. After calculating overall equipment efficiency to compare with international standard and get suggestions to the case company.
http://mindpersuasion.com/
There are certain things you'll need to do to get whatever you want. If you enjoy doing those things, life will be fantastic. Here's How: http://mindpersuasion.com/tools/
It is Japanese Approach for
Creating company culture for maximum efficiency
Striving to prevent losses with minimum cost
– Zero breakdowns and failures, Zero accident, and Zero defects etc.
The essence of team work (small group activity) focused on condition and performance of facilities to achieve zero loss for improvement
Involvement of all people from top management to operator
Productivity improvement is the one of the basic need of every manufacturing industry, so that Just in Time (JIT) is one of the quality tools that are help to improve the productivity. Just in Time (JIT) has been very popular strategy partly because of its success in Japanese manufacturing, Automobile industries. Analysis of wastages is one of the needs of every industry, so we are using the value mapping analysis to check each value-added and non-value-added activity. Just in Time (JIT) is a system that focuses on inventory control, set up time reduction, waste reduction and continuous improvement to achieve operational excellence. In this paper a single case study is doing in the manufacturing company (Towers making). The main objective of this paper to checking each and every activity to achieve the manufacturing time is less than customer order time. Take a pad and pencil and go out on the shop floor. Pick a product and follow it through the entire manufacturing process from raw materials to shipping. Note every activity performed on the product. Do not get a routing slip to see how the process is supposed to go, but accurately record the process including delays, transportation, inspection, storage, etc. After recording time to calculate Available operating time, performance factor, quality rate and overall equipment efficiency. After calculating overall equipment efficiency to compare with international standard and get suggestions to the case company.
http://mindpersuasion.com/
There are certain things you'll need to do to get whatever you want. If you enjoy doing those things, life will be fantastic. Here's How: http://mindpersuasion.com/tools/
ITChamps Software Private Limited is a pure-play SAP Consulting firm, operational at Mysore & Bangalore since 2005. ITChamps is leader and recognized as one of the best partner for providing SAP solutions including Implementation, Enhancement and Global Support. At ITChamps, our niche area of expertise is Human Capital Management (HCM) consulting. ITChamps is one of the first Successful SAP Partners to offer Partner Managed Cloud in India whereby SAP ERP is offered on a subscription model to SME customers reducing the TCO by 40% to 60%.
Training Within Industry (TWI) - Improve shopfloor productivity and safety with the 4-step systematic approach to Job Instruction (JI), Job Methods (JM) and Job Relations (JR).
For more information, please visit: http://www.oeconsulting.com.sg
Automobile Management System Project Report.pdfKamal Acharya
The proposed project is developed to manage the automobile in the automobile dealer company. The main module in this project is login, automobile management, customer management, sales, complaints and reports. The first module is the login. The automobile showroom owner should login to the project for usage. The username and password are verified and if it is correct, next form opens. If the username and password are not correct, it shows the error message.
When a customer search for a automobile, if the automobile is available, they will be taken to a page that shows the details of the automobile including automobile name, automobile ID, quantity, price etc. “Automobile Management System” is useful for maintaining automobiles, customers effectively and hence helps for establishing good relation between customer and automobile organization. It contains various customized modules for effectively maintaining automobiles and stock information accurately and safely.
When the automobile is sold to the customer, stock will be reduced automatically. When a new purchase is made, stock will be increased automatically. While selecting automobiles for sale, the proposed software will automatically check for total number of available stock of that particular item, if the total stock of that particular item is less than 5, software will notify the user to purchase the particular item.
Also when the user tries to sale items which are not in stock, the system will prompt the user that the stock is not enough. Customers of this system can search for a automobile; can purchase a automobile easily by selecting fast. On the other hand the stock of automobiles can be maintained perfectly by the automobile shop manager overcoming the drawbacks of existing system.
Explore the innovative world of trenchless pipe repair with our comprehensive guide, "The Benefits and Techniques of Trenchless Pipe Repair." This document delves into the modern methods of repairing underground pipes without the need for extensive excavation, highlighting the numerous advantages and the latest techniques used in the industry.
Learn about the cost savings, reduced environmental impact, and minimal disruption associated with trenchless technology. Discover detailed explanations of popular techniques such as pipe bursting, cured-in-place pipe (CIPP) lining, and directional drilling. Understand how these methods can be applied to various types of infrastructure, from residential plumbing to large-scale municipal systems.
Ideal for homeowners, contractors, engineers, and anyone interested in modern plumbing solutions, this guide provides valuable insights into why trenchless pipe repair is becoming the preferred choice for pipe rehabilitation. Stay informed about the latest advancements and best practices in the field.
Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdffxintegritypublishin
Advancements in technology unveil a myriad of electrical and electronic breakthroughs geared towards efficiently harnessing limited resources to meet human energy demands. The optimization of hybrid solar PV panels and pumped hydro energy supply systems plays a pivotal role in utilizing natural resources effectively. This initiative not only benefits humanity but also fosters environmental sustainability. The study investigated the design optimization of these hybrid systems, focusing on understanding solar radiation patterns, identifying geographical influences on solar radiation, formulating a mathematical model for system optimization, and determining the optimal configuration of PV panels and pumped hydro storage. Through a comparative analysis approach and eight weeks of data collection, the study addressed key research questions related to solar radiation patterns and optimal system design. The findings highlighted regions with heightened solar radiation levels, showcasing substantial potential for power generation and emphasizing the system's efficiency. Optimizing system design significantly boosted power generation, promoted renewable energy utilization, and enhanced energy storage capacity. The study underscored the benefits of optimizing hybrid solar PV panels and pumped hydro energy supply systems for sustainable energy usage. Optimizing the design of solar PV panels and pumped hydro energy supply systems as examined across diverse climatic conditions in a developing country, not only enhances power generation but also improves the integration of renewable energy sources and boosts energy storage capacities, particularly beneficial for less economically prosperous regions. Additionally, the study provides valuable insights for advancing energy research in economically viable areas. Recommendations included conducting site-specific assessments, utilizing advanced modeling tools, implementing regular maintenance protocols, and enhancing communication among system components.
COLLEGE BUS MANAGEMENT SYSTEM PROJECT REPORT.pdfKamal Acharya
The College Bus Management system is completely developed by Visual Basic .NET Version. The application is connect with most secured database language MS SQL Server. The application is develop by using best combination of front-end and back-end languages. The application is totally design like flat user interface. This flat user interface is more attractive user interface in 2017. The application is gives more important to the system functionality. The application is to manage the student’s details, driver’s details, bus details, bus route details, bus fees details and more. The application has only one unit for admin. The admin can manage the entire application. The admin can login into the application by using username and password of the admin. The application is develop for big and small colleges. It is more user friendly for non-computer person. Even they can easily learn how to manage the application within hours. The application is more secure by the admin. The system will give an effective output for the VB.Net and SQL Server given as input to the system. The compiled java program given as input to the system, after scanning the program will generate different reports. The application generates the report for users. The admin can view and download the report of the data. The application deliver the excel format reports. Because, excel formatted reports is very easy to understand the income and expense of the college bus. This application is mainly develop for windows operating system users. In 2017, 73% of people enterprises are using windows operating system. So the application will easily install for all the windows operating system users. The application-developed size is very low. The application consumes very low space in disk. Therefore, the user can allocate very minimum local disk space for this application.
CFD Simulation of By-pass Flow in a HRSG module by R&R Consult.pptxR&R Consult
CFD analysis is incredibly effective at solving mysteries and improving the performance of complex systems!
Here's a great example: At a large natural gas-fired power plant, where they use waste heat to generate steam and energy, they were puzzled that their boiler wasn't producing as much steam as expected.
R&R and Tetra Engineering Group Inc. were asked to solve the issue with reduced steam production.
An inspection had shown that a significant amount of hot flue gas was bypassing the boiler tubes, where the heat was supposed to be transferred.
R&R Consult conducted a CFD analysis, which revealed that 6.3% of the flue gas was bypassing the boiler tubes without transferring heat. The analysis also showed that the flue gas was instead being directed along the sides of the boiler and between the modules that were supposed to capture the heat. This was the cause of the reduced performance.
Based on our results, Tetra Engineering installed covering plates to reduce the bypass flow. This improved the boiler's performance and increased electricity production.
It is always satisfying when we can help solve complex challenges like this. Do your systems also need a check-up or optimization? Give us a call!
Work done in cooperation with James Malloy and David Moelling from Tetra Engineering.
More examples of our work https://www.r-r-consult.dk/en/cases-en/
Water scarcity is the lack of fresh water resources to meet the standard water demand. There are two type of water scarcity. One is physical. The other is economic water scarcity.
Immunizing Image Classifiers Against Localized Adversary Attacksgerogepatton
This paper addresses the vulnerability of deep learning models, particularly convolutional neural networks
(CNN)s, to adversarial attacks and presents a proactive training technique designed to counter them. We
introduce a novel volumization algorithm, which transforms 2D images into 3D volumetric representations.
When combined with 3D convolution and deep curriculum learning optimization (CLO), itsignificantly improves
the immunity of models against localized universal attacks by up to 40%. We evaluate our proposed approach
using contemporary CNN architectures and the modified Canadian Institute for Advanced Research (CIFAR-10
and CIFAR-100) and ImageNet Large Scale Visual Recognition Challenge (ILSVRC12) datasets, showcasing
accuracy improvements over previous techniques. The results indicate that the combination of the volumetric
input and curriculum learning holds significant promise for mitigating adversarial attacks without necessitating
adversary training.
Cosmetic shop management system project report.pdfKamal Acharya
Buying new cosmetic products is difficult. It can even be scary for those who have sensitive skin and are prone to skin trouble. The information needed to alleviate this problem is on the back of each product, but it's thought to interpret those ingredient lists unless you have a background in chemistry.
Instead of buying and hoping for the best, we can use data science to help us predict which products may be good fits for us. It includes various function programs to do the above mentioned tasks.
Data file handling has been effectively used in the program.
The automated cosmetic shop management system should deal with the automation of general workflow and administration process of the shop. The main processes of the system focus on customer's request where the system is able to search the most appropriate products and deliver it to the customers. It should help the employees to quickly identify the list of cosmetic product that have reached the minimum quantity and also keep a track of expired date for each cosmetic product. It should help the employees to find the rack number in which the product is placed.It is also Faster and more efficient way.
Democratizing Fuzzing at Scale by Abhishek Aryaabh.arya
Presented at NUS: Fuzzing and Software Security Summer School 2024
This keynote talks about the democratization of fuzzing at scale, highlighting the collaboration between open source communities, academia, and industry to advance the field of fuzzing. It delves into the history of fuzzing, the development of scalable fuzzing platforms, and the empowerment of community-driven research. The talk will further discuss recent advancements leveraging AI/ML and offer insights into the future evolution of the fuzzing landscape.
Overview of the fundamental roles in Hydropower generation and the components involved in wider Electrical Engineering.
This paper presents the design and construction of hydroelectric dams from the hydrologist’s survey of the valley before construction, all aspects and involved disciplines, fluid dynamics, structural engineering, generation and mains frequency regulation to the very transmission of power through the network in the United Kingdom.
Author: Robbie Edward Sayers
Collaborators and co editors: Charlie Sims and Connor Healey.
(C) 2024 Robbie E. Sayers
Design and Analysis of Algorithms-DP,Backtracking,Graphs,B&B
K10798 ashok opc me 6th sem
1. CAREER POINT UNIVERSITY, KOTA
MAJOR ASSIGNMENT OF OPC
CASE STUDY OF TPM
PRESENTED BY :-
ASHOK KUMAR SINGH
UID – K10798
BRANCH – MECHANICAL
COURSE – B.TECH
YEAR/SEM – 3RD /6TH
SUBMITTED TO :-
MR. BHUPENDRA GAHLOT
ASSISTANT PROFESSOR
MECHANICAL DEPTT.
3. INTRODUCTION
• It is an innovative Japanese technique
• It is the major part of the industry to improve the
effectiveness of productivity
• It is applicable to every industry
• Careful & intentionally working by employees in the
industry
• Complete solution of all industry to increase the
productivity
4. PILLARS OF TPM
• Initial Flow Control Activity
• Focused improvement
• Autonomous Maintenance
• Quality Maintenance
• Planned Maintenance
• Environment, Health and Safety
• Admin TPM
• Education and Training
5. OBJECTIVE OF TPM
• Involve people in all level of organisation
• Achieve zero defect and zero accident
• Increase production
• Job satisfaction
6. BENEFITS OF TPM
• Increase OPE
• Rectify customer complaints
• Follow pollution control measures
• Share knowledge and experience
• Achieve goal by working as a team
• High confidence level among employees
7. CASE STUDY
[Gill Agricultural Implements Private Limited]
• It is a small scale industry
• Located in Punjab
• Main products are – multi crop thresher, tractor mounted
harvester, tractor mounted spray pump,self propelled
harvester
• We have done our case study on multi crop thresher
assembly line
• Daily production is 10 machines/day
• Work is divided for assembly of multi crop thresher on 12
stations
9. SUGGESTION AND IMPLEMTATION OF TPM
• At time of Assembly of threshers there is no sequence of work and these
cause to waste of time. After gives the suggestions Assembly of threshers
working in line and this cause reduce the time of operation
• In these Industry workers has not well skilled in every work. Employee do
only one type of work in Industry. This situation create problem at time of
working. To solve this problem we create the skilled matrix generation
method to improved skill of workers in Industry
• Before implementation TPM industry used shearing machine (manually
operated), that consume lot of time and wastage of raw material. After
suggestion industry has purchased plasma cutting CNC machine that has
increase the quality and quantity of work and less man power required
• In the duration of lunch time (60 min) maintenance personnel must do
preventive maintenance of the plant
13. CONCLUSION
• We see that OEE value of this Industry is 60%
approximately, this value is not good for industry and this
cause to less profit .
• We found some type of problems and weakness of workers
or industry at time of working. So we think that there is
need of TPM Implementation in this Industry and after it
we give some suggestion by the help of study TPM Pillars.
• Then we got the result, the working environment of this
industry is improved and the OEE of Industry rise to 82%
• After the result clears that by the help of TPM, industry
14. CASE STUDY
[M/S. SKYPET POLYMER]
• Produces plastic bottles and caps
• Production takes place in two units which are 9 km
apart
• In unit A , two injection moulding machine are present
and are used to make bottle caps.
• In unit B, three blow moulding machines are present
where assembly with the caps , packed and dispatched
are done
16. SUGGESTION AND IMPLEMENTATION OF TPM
• There is no sequence of work and these causes to Waste of
time. After gives the suggestions Assembly of machines
working in line and this cause reduce the time of operation.
• In the duration of lunch time (60 min) maintenance
personnel must do preventive maintenance of the plant.
• Before implementation of TPM there is no proper working
condition of workers. And after implementation TPM
improved the working condition of workers by gives
healthy food and purify ground water.
• At the initial phase of our study many employees consider
19. CONCLUSION
• By implementing the principles of lean manufacturing in the various processes,
standardization was achieved as well as improved productivity in a few areas.
The management was satisfied with the results the changes were able to
produce.
• The following goals were accomplished:
• The storage space in Unit A was standardized.
• The productivity in Unit B improved after changing the layout. This was in
the areas of packing and material handling.
• The inventory could be maintained better owing to a simple inventory
management system.
• The OEE value was found to be only 75% approximately, now it has improved
to 83%.
• A better quality rate has been achieved as a result of implementing TPM.