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Design and Fabrication of Multi-purpose Agriculture Machine
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 10 | Oct 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 623 Design and Fabrication of Multi-purpose Agriculture Machine Mr. Arvind Shindkar1, Mr. Abhishek Shinde2, Mr. D Ubale 3 1,2 U.G Student, Mechanical Engineering Dnyanshree institute of Engineering and Technology, Satara India 3Asst. Professor Mechanical Engineering, Dnyanshree institute of Engineering and Technology, Satara, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract Agriculture is the science and art of farming including cultivating the soil, producing crops and raising livestock. Generally, cultivation of any crop involves various steps like ploughing, harvesting, sowing, and irrigation. Farmer has to use various agricultural equipment’s and labour for caring out these steps, our purpose is to combine all the individual tools to providefarmerswithmultipurpose equipment which implements all the scientific farming techniques and specifications,suitableforall typeof seed-to- seed cultivation with minimum cost as possible. All this can be done in this same machine. This multipurpose agro machine is manually operated&designedandfabricated asa multipurpose equipment which is used for agricultural processes like ploughing, sowing seeds and sprinkling water/Pesticides. This machine works in both directions when it is pushed forward it ploughs the field with the help of plough. The height of the plough can be adjusted, with the help of screw arrangement and the seed feeder is mounted directly to the rear wheel usingbeltdrivemechanism. When we push the agriculture machineina backwarddirection, we can pick the plough up from the ground and the pump will start pumping the water from the tank Key Words: Fabrication, Agriculture, Farming Design calculation, Process mapping Drawing Methodology, diagram, control charts. Prosses sheet. 1.INTRODUCTION Agriculture is most important thing for humans and also for Countries economy Agriculture is a branch of applied science. It is the most important enterprise in the world. Over the years, agricultural practices have been carried out by small- holders cultivating between 2 to 3 hectares, using human labour and traditional tools such as wooden plough, yoke, leveler, harrow, maillot, spade, big sickle etc. These toolsare used in land preparation, for sowing of seeds, weeding and harvesting. However now a days the technology has been evolved drastically, which helped farmers to change the traditional way of farming. 1.1 PROBLEM STATEMENT The seed sowing process also the water spray will be used for watering the corps. 1) The new tools and module increases the production in less time due to maximum operating systems are enhanced on the chassis, when it comes to manual operating of the equipment, it’s tough to push the vehicle at required maximum speed on the uneven surfaces so it can be avoided in good way by changing the power transmission system. by adding the motor, the issue of power generation can be solved. at small farms it can be easily handle by the manual operation this equipment performs well for small to medium corps. the hopper size is large enough for deployment of seeds and fertilizers at one time but some time the surface should be very tough and it can damage the tool so we can spray the water first for the easy ploughing during operation 1.2 OBJECTIVE Multipurpose agriculture equipmentcanperform numberof operations like spraying, seed sowing, cultivation, and leveling with manually operated three-wheeler. To reduce human effort in the agricultural field. To perform all four operations at single time, hence increases production and save time. To decrease labor cost by advancing the spraying method. To complete large amount of work in less time. conceptual design where the design concept is an approximate description of the technology, working principles and form of the product. It has a detailed description on how the product will satisfy and meet customer requirements. Existing design constraints may even be solved by having a good development in the design concept. 2. METHODOLOGY: Design concept generation refers to the actual
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 10 | Oct 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 624 Table -1: Methodology 2.1..DESIGN:- Fig 3.1 Fig 3.2 Fig 3.3 2.2. DESIGN CALCULATION • multipurpose agriculture machine : step 1 (material selection ) chassis lightweight but strengthen chassis is expected for manual cultural equipments in engineering materials following are the available choices 1. Ferrous materials. a) mild steel it is abundance in available material and cheaper one costs about 70 Rs. per kg tensile strength 475 Newton per mm square . density 2850 g /cm3 b) stainless steel it is better version of Steel which mainly has anti rust properties as compared 2 miles still having density of 8200 g/cm3 ultimate tensile strength - 945 N/mm^2 yield strength 669 N/mm^2 costs average is about 230/ kg 2.2.1. load calculations on chassis: 1) spray pump weight spray pump with batteries weighs about 12 KG. ref. GOOGLE capacity 25 litre ~ 25kg total weight 37 kg 2) spray pump bracket : spray pump has dimensions about L – 500 mm × W - 350 mm × 500 is expected considering back it is made up of 2mm MS Sheet most of the agricultural equipments are made up ofcastiron and mild steel here considering the costandMachinability of mild steel is selected for chassis and other components such as 1 )shafts wheels 2) seed tray 3) bearing housings Pulleys are made up of cast iron and readily available at manufacturer some other component such as spray pump spray nozzle bearing and battery etc. will be selected frommanufacturers catalogue 2.2.2) design of chassis: chassis should have the following function and provide support for following terms. LITERATURE SURVEY PROBLEM IDENTIFIED DESIGN CALCULATION MODIFICATION CALCULATION OF FORCES 2D/3D DRAWING MATERIAL SELECTION PROCESS SHEET MANUFACTURING
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 10 | Oct 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 625 1) it should precisely coupled to wheels 2) rotation of wheels must be free from fiction, it should have bearings to rotate wheels 3) it should provide mountingofspraypumpandspray nozzle 4) spray pump height should be adjustable according to need 5) chassis should have mountains for seed and fertilizertray 6) ploughing and sowing tools should be coupled to it and height of this systems should be adjustable depending on these considerations chassis must be designed weight = volume × density = L × V × B × density =500 × 350 × 2 × 7850 × 10^-⁹ = 2.74 kg approx 3 kg . 2.2.3) seed tray and fertilizer tray seed tray : minimum 1 kg of soybean should be accommodated in seed tray as assumed density of soybean 753kg/m³ and average diameter = 7mm thus for 1 kg of soybean =1 /753kg /m³ will be needed volume = 1/753 m³ = 1/753 ×10⁹mm³ = 1328021mm³ considering length of tray = 100 mm width of tray = 150mm Height of tray = volume/L×W =1328021/100 ×150 = 88.53mm ≈ 90mm weight of tray from about cutting layout of tray , weight of tray = L × w × t × density = 330 × 280 × 2 × 7850 × 10-⁹ = 1.45 ≈1.5kg 2 trays are expected Thus Tray weight = 3kg 2.2.4) Wheel design — Wheel diameter is very critical in this design for assumption it will decide the sowing distance should be considered For soybean distance betweentwoseedsis50mmto100mm For groundnut —150mm to 200mm For wheat —150 mm to 200 mm For jawari — 150 mm to 200 mm Minimum distance to seed sow = 50mm Maximum distance for seed sow = 200 mm Iteration 1 Considering minimum distance for every 50 mm seed must be sowed . i.e. seed should dispatched for every 50 mm Lets consider seed dispatching is carriedout bya wheel and drive wheel to seed wheel has ratio of 4 in rotation of wheel 16 seeds will sowed For 16 seeds , distance Between 1st and last seed is perimeter of wheel Thus distance =(no of seeds -1) × distance =(16-1 )× 50 =750 mm Perimeter = πD 750 = πD D= 750/π =238.73 If diameter of wheel is 240 mm approximately height of chassis will be equal to radius i.e. 120mm
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 10 Issue: 10 | Oct 2023 www.irjet.net p-ISSN: 2395-0072 © 2023, IRJET | Impact Factor value: 8.226 | ISO 9001:2008 Certified Journal | Page 626 which is very low During spraying, chassis may cause damage to grown crops or plants hence design is not safe 3 CONCLUSIONS The various components required for building the multipurpose agriculture machine has been designed as planned Multipurpose agriculturemachineissinglesystemwhich can perform multi operation like sowing, spraying, ploughing and weeding. Multipurpose agriculture machine will reduce external charges like fuel, electricity and this will be helpful for poor farmers. Multipurpose agriculture machine is a single system which contain multi attachment and can be easily assembled and dismantled comfortably all the fasteners used in the equipment are of the same size. The equipment can do the work of four labors a day which reduce the labor cost of the farmer. ACKNOWLEDGEMENT Whenever a work is accomplished successfully, there are many people behind that success. We would like totakethis opportunity to sincerelythank peoplewhohelpeddirectlyor indirectly. First and for most we must acknowledge to our project guide Prof. D Ubale guidance & providingusvaluable information regardingproject.Hehasbeena constantsource of inspiration to us in our project. It is our proud privilege to express us of gratitude and sincere thanks to principal Dr. A.D. Jadhav and DBATU, Lonere for providing this opportunity to us. Lastly, we offer regards and blessing to all of those who supported us during this project. REFERENCES 1. Prof. Swati D.Kale, Swati V. Khandagale, Shweta S. Gaikwad, “Agriculture Drone for Spraying fertilizer and pesticides”, “International journal of advance research in computer science andsoftware Engineering”,volume5,Issue 12,(Dec-2015) 2. S.R.Kulkarni, Harish Nayak, Mohan Futane, “Fabrication of portable foot operatedAgricultural Fertilizerand pesticides spraying pump”, “International journal of Engineering Research and technology”, ISSN:2278-0181,volume4 ,Issue 07(July-2015) 3. Saharawat, Y.S., Singh, B., Malik, R.K., Ladha, J.K., Gathala, M., Jat, M.L. and Kumar, V. 2010. Evaluation of alternative tillage and crop establishment methods in a ricewheat rotation in north-western IGP. Field Crops Res. 116: 260– 267. 4. Kalay khan, S.C. Moses, Ashok kumar “A Survey on the Design, Fabrication and Utilization of Different Crops Planter” European Academic Research - vol. iii, July 2015 wing Concept of Multi-Purpose Seed Sowing Machine”, International journal of pure and applied research in engineering and technology, 2013; Volume 1(8): 267-276.
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