SlideShare a Scribd company logo

Improving Productivity by Lean

•
•
ANITHA BALA
ANITHA BALA

This is a case study regarding study on production problems in apparel industry and to improve productivity by Lean manufacturing

Education
1 of 54
IMPROVE PRODUCTIVITY IN APPAREL INDUSTRY BY LEAN ,[object Object],[object Object]
CONTENT ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
1.INTRODUCTION ,[object Object],[object Object],[object Object]
2.LITERATURE REVIEW ,[object Object],[object Object],[object Object],[object Object]
PRODUCTIVITY ,[object Object],[object Object]
LEAN MANUFACTURING ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
LEAN ,[object Object],[object Object],[object Object]
HISTORY OF LEAN
OBJECTIVE OF LEAN ,[object Object],[object Object]
LEAN MANUFACTURING CONCEPT ,[object Object],[object Object],[object Object]
THE SEVEN WASTES ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
PRINCIPLES OF LEAN MANUFACTURING
LEAN TOOLS ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
LEAN ENTERPRISE
Steps to achieve lean systems ,[object Object],[object Object],[object Object],[object Object]
LEAN PROCESS
BENEFITS OF LEAN ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
BARRIERS FOR LEAN IMPLEMENTATION ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
3.METHODOLOGY ,[object Object],[object Object],[object Object],[object Object]
3.1.STUDY PHASE ,[object Object],[object Object],[object Object]
SHIPMENT DELAY ,[object Object]
DELAY DUE TO VARIOUS PROBLEMS DELAY DUE TO VARIOUS PROBLEMS 84.35% 10.35% 4.69% 0.00% 10.00% 20.00% 30.00% 40.00% 50.00% 60.00% 70.00% 80.00% 90.00% LOSS P E R C E N T A G E SEWING PRINTING SOURCING
IDENTIFICATION OF THE PROBLEM ,[object Object],[object Object]
3.2.IMPLEMENTATION PHASE ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
3.2.1.OVER PRODUCTION ,[object Object],[object Object],[object Object]
PRODUCTION QUANTITY ,[object Object],[object Object],[object Object]
3.2.2.PROCESS WASTE ,[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object]
WHAT IS TRAFFFIC LIGHT SYSTEM? ,[object Object],[object Object],[object Object],[object Object]
TRAFFIC LIGHT SYSTEM ,[object Object]
3.3.3. WAITING TIME ,[object Object],[object Object],[object Object]
Productivity loss due to waiting time. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
RED FLAG SYSTEM ,[object Object],[object Object],[object Object],[object Object]
IMPLEMENTATION OF RED FLAG SYSTEM .
3.3.4. UNNECESSARY MOVEMENTS ,[object Object],[object Object],[object Object]
UNNECESSARY MOVEMENT IN MATERIAL HANDLING ,[object Object],[object Object]
The worker inserting the color card in the bundle. So, the helper will deliver the cut parts as per color code and hence no more ‘back and forth’ movement of bundle.
UNNECESSARY MOVEMENT IN INSPECTION ,[object Object],[object Object],[object Object],[object Object]
UN NECESSARY MOVEMENT AT PACKING ,[object Object],[object Object]
3.3.5.5s HOUSE KEEPING ,[object Object],[object Object],[object Object]
IMPLEMENTATION OF 5S
4.RESULTS AND DISCUSSIONS ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
At the end, the defects found during final inspection are given below. ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
COST ANALYSIS ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
4.2.PROCESS WASTE: ,[object Object]
REWORKS- COMPARSION CHART ,[object Object]
4.3.WAITING TIME ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
PRODUCTIVITY IMPROVED DUE TO REDUCTION IN WAITING TIME ,[object Object]
5. CONCLUSION ,[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object]
6.REFERENCES ,[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object]
[object Object]

Recommended

Lean manufacturing
Lean manufacturingLean manufacturing
Lean manufacturingASHUTOSH MISHRA
 
Lean management in textile processing
Lean management in textile processingLean management in textile processing
Lean management in textile processingIEI GSC
 
Lean manufacturing
Lean manufacturingLean manufacturing
Lean manufacturingskchawla4
 
Increasing the productivity and efficiency of a sewing line in an apparel man...
Increasing the productivity and efficiency of a sewing line in an apparel man...Increasing the productivity and efficiency of a sewing line in an apparel man...
Increasing the productivity and efficiency of a sewing line in an apparel man...Mazedul Islam Soyeb
 
How to Improve Productivity
How to Improve ProductivityHow to Improve Productivity
How to Improve ProductivitySunjib Anwar; MBA,SCSS
 
QCO presentation
QCO presentationQCO presentation
QCO presentationDababrata Mondal
 
Lean manufacturing basics
Lean manufacturing basicsLean manufacturing basics
Lean manufacturing basicssarah bridge
 
12 lean manufacturing
12 lean manufacturing12 lean manufacturing
12 lean manufacturingArif Rahman
 

Recommended

Lean manufacturing
Lean manufacturingLean manufacturing
Lean manufacturingASHUTOSH MISHRA
 
Lean management in textile processing
Lean management in textile processingLean management in textile processing
Lean management in textile processingIEI GSC
 
Lean manufacturing
Lean manufacturingLean manufacturing
Lean manufacturingskchawla4
 
Increasing the productivity and efficiency of a sewing line in an apparel man...
Increasing the productivity and efficiency of a sewing line in an apparel man...Increasing the productivity and efficiency of a sewing line in an apparel man...
Increasing the productivity and efficiency of a sewing line in an apparel man...Mazedul Islam Soyeb
 
How to Improve Productivity
How to Improve ProductivityHow to Improve Productivity
How to Improve ProductivitySunjib Anwar; MBA,SCSS
 
QCO presentation
QCO presentationQCO presentation
QCO presentationDababrata Mondal
 
Lean manufacturing basics
Lean manufacturing basicsLean manufacturing basics
Lean manufacturing basicssarah bridge
 
12 lean manufacturing
12 lean manufacturing12 lean manufacturing
12 lean manufacturingArif Rahman
 
Roll of IE in Garments in Bangladesh
Roll of IE in Garments in BangladeshRoll of IE in Garments in Bangladesh
Roll of IE in Garments in BangladeshAriful Islam
 
Industrial engineering intro
Industrial engineering introIndustrial engineering intro
Industrial engineering introvishnuvardhinikj
 
Final plant layout
Final plant layoutFinal plant layout
Final plant layoutradit12
 
Line Balancing In Garments Industry
Line Balancing In Garments IndustryLine Balancing In Garments Industry
Line Balancing In Garments IndustryMd. Mazadul Hasan Shishir
 
Lean Manufacturing PowerPoint Presentation Sample
Lean Manufacturing PowerPoint Presentation SampleLean Manufacturing PowerPoint Presentation Sample
Lean Manufacturing PowerPoint Presentation SampleAndrew Schwartz
 
Study on Lean Manufacturing Process in Garments Production
Study on Lean Manufacturing Process in Garments ProductionStudy on Lean Manufacturing Process in Garments Production
Study on Lean Manufacturing Process in Garments ProductionMomin Uddin
 
Standard Work
Standard WorkStandard Work
Standard WorkOperational Excellence Consulting
 
Poka Yoke Final Ppt
Poka Yoke Final PptPoka Yoke Final Ppt
Poka Yoke Final PptJAGJITSINGH25
 
Traffic Light System
Traffic Light SystemTraffic Light System
Traffic Light SystemShubham Singh
 
Value stream mapping - Future State
Value stream mapping - Future StateValue stream mapping - Future State
Value stream mapping - Future Statekrishnaheda
 
Lean manufacturing ppt
Lean manufacturing pptLean manufacturing ppt
Lean manufacturing pptMuhammad Mueez Nazakat
 
Value Stream Mapping
Value Stream MappingValue Stream Mapping
Value Stream Mappingmahawar1987
 
Timwoods- Lean Manufacturing
Timwoods- Lean ManufacturingTimwoods- Lean Manufacturing
Timwoods- Lean Manufacturinglakshya bhardwaj
 
Value stream mapping (1)
Value stream mapping (1)Value stream mapping (1)
Value stream mapping (1)jmachado33
 
Lean manufacturing and its tool
Lean manufacturing and its toolLean manufacturing and its tool
Lean manufacturing and its toolAnkit Gupta
 
Lean Manufacturing
Lean ManufacturingLean Manufacturing
Lean ManufacturingOperational Excellence Consulting
 
Presentation on Total Productive Maintenance
Presentation on Total Productive MaintenancePresentation on Total Productive Maintenance
Presentation on Total Productive MaintenanceMahendra K SHUKLA
 
Effect of work study & time study on production and quality
Effect of work study & time study on production and qualityEffect of work study & time study on production and quality
Effect of work study & time study on production and qualityMd. Mazadul Hasan Shishir
 
LEAN MANUFACTURING IN APPAREL INDUSTRY
LEAN MANUFACTURING IN APPAREL INDUSTRYLEAN MANUFACTURING IN APPAREL INDUSTRY
LEAN MANUFACTURING IN APPAREL INDUSTRYJAGADISH REDDY KP
 
Clockwise inspection
Clockwise inspectionClockwise inspection
Clockwise inspectionlatifaslam
 
different techniques to productivity improvement
different techniques to productivity improvementdifferent techniques to productivity improvement
different techniques to productivity improvementHemant Patil
 
MRP, MRP2 and ERP system in supply chain
MRP, MRP2 and ERP system in supply chainMRP, MRP2 and ERP system in supply chain
MRP, MRP2 and ERP system in supply chainSaad Munami
 

More Related Content

What's hot

Roll of IE in Garments in Bangladesh
Roll of IE in Garments in BangladeshRoll of IE in Garments in Bangladesh
Roll of IE in Garments in BangladeshAriful Islam
 
Industrial engineering intro
Industrial engineering introIndustrial engineering intro
Industrial engineering introvishnuvardhinikj
 
Final plant layout
Final plant layoutFinal plant layout
Final plant layoutradit12
 
Lean Manufacturing PowerPoint Presentation Sample
Lean Manufacturing PowerPoint Presentation SampleLean Manufacturing PowerPoint Presentation Sample
Lean Manufacturing PowerPoint Presentation SampleAndrew Schwartz
 
Study on Lean Manufacturing Process in Garments Production
Study on Lean Manufacturing Process in Garments ProductionStudy on Lean Manufacturing Process in Garments Production
Study on Lean Manufacturing Process in Garments ProductionMomin Uddin
 
Traffic Light System
Traffic Light SystemTraffic Light System
Traffic Light SystemShubham Singh
 
Value stream mapping - Future State
Value stream mapping - Future StateValue stream mapping - Future State
Value stream mapping - Future Statekrishnaheda
 
Value Stream Mapping
Value Stream MappingValue Stream Mapping
Value Stream Mappingmahawar1987
 
Timwoods- Lean Manufacturing
Timwoods- Lean ManufacturingTimwoods- Lean Manufacturing
Timwoods- Lean Manufacturinglakshya bhardwaj
 
Value stream mapping (1)
Value stream mapping (1)Value stream mapping (1)
Value stream mapping (1)jmachado33
 
Lean manufacturing and its tool
Lean manufacturing and its toolLean manufacturing and its tool
Lean manufacturing and its toolAnkit Gupta
 
Presentation on Total Productive Maintenance
Presentation on Total Productive MaintenancePresentation on Total Productive Maintenance
Presentation on Total Productive MaintenanceMahendra K SHUKLA
 
Effect of work study & time study on production and quality
Effect of work study & time study on production and qualityEffect of work study & time study on production and quality
Effect of work study & time study on production and qualityMd. Mazadul Hasan Shishir
 
LEAN MANUFACTURING IN APPAREL INDUSTRY
LEAN MANUFACTURING IN APPAREL INDUSTRYLEAN MANUFACTURING IN APPAREL INDUSTRY
LEAN MANUFACTURING IN APPAREL INDUSTRYJAGADISH REDDY KP
 
Clockwise inspection
Clockwise inspectionClockwise inspection
Clockwise inspectionlatifaslam
 

What's hot (20)

Roll of IE in Garments in Bangladesh
Roll of IE in Garments in BangladeshRoll of IE in Garments in Bangladesh
Roll of IE in Garments in Bangladesh
 
Industrial engineering intro
Industrial engineering introIndustrial engineering intro
Industrial engineering intro
 
Final plant layout
Final plant layoutFinal plant layout
Final plant layout
 
Line Balancing In Garments Industry
Line Balancing In Garments IndustryLine Balancing In Garments Industry
Line Balancing In Garments Industry
 
Lean Manufacturing PowerPoint Presentation Sample
Lean Manufacturing PowerPoint Presentation SampleLean Manufacturing PowerPoint Presentation Sample
Lean Manufacturing PowerPoint Presentation Sample
 
Study on Lean Manufacturing Process in Garments Production
Study on Lean Manufacturing Process in Garments ProductionStudy on Lean Manufacturing Process in Garments Production
Study on Lean Manufacturing Process in Garments Production
 
Standard Work
Standard WorkStandard Work
Standard Work
 
Poka Yoke Final Ppt
Poka Yoke Final PptPoka Yoke Final Ppt
Poka Yoke Final Ppt
 
Traffic Light System
Traffic Light SystemTraffic Light System
Traffic Light System
 
Value stream mapping - Future State
Value stream mapping - Future StateValue stream mapping - Future State
Value stream mapping - Future State
 
Lean manufacturing ppt
Lean manufacturing pptLean manufacturing ppt
Lean manufacturing ppt
 
Value Stream Mapping
Value Stream MappingValue Stream Mapping
Value Stream Mapping
 
Timwoods- Lean Manufacturing
Timwoods- Lean ManufacturingTimwoods- Lean Manufacturing
Timwoods- Lean Manufacturing
 
Value stream mapping (1)
Value stream mapping (1)Value stream mapping (1)
Value stream mapping (1)
 
Lean manufacturing and its tool
Lean manufacturing and its toolLean manufacturing and its tool
Lean manufacturing and its tool
 
Lean Manufacturing
Lean ManufacturingLean Manufacturing
Lean Manufacturing
 
Presentation on Total Productive Maintenance
Presentation on Total Productive MaintenancePresentation on Total Productive Maintenance
Presentation on Total Productive Maintenance
 
Effect of work study & time study on production and quality
Effect of work study & time study on production and qualityEffect of work study & time study on production and quality
Effect of work study & time study on production and quality
 
LEAN MANUFACTURING IN APPAREL INDUSTRY
LEAN MANUFACTURING IN APPAREL INDUSTRYLEAN MANUFACTURING IN APPAREL INDUSTRY
LEAN MANUFACTURING IN APPAREL INDUSTRY
 
Clockwise inspection
Clockwise inspectionClockwise inspection
Clockwise inspection
 

Viewers also liked

different techniques to productivity improvement
different techniques to productivity improvementdifferent techniques to productivity improvement
different techniques to productivity improvementHemant Patil
 
MRP, MRP2 and ERP system in supply chain
MRP, MRP2 and ERP system in supply chainMRP, MRP2 and ERP system in supply chain
MRP, MRP2 and ERP system in supply chainSaad Munami
 
Internship report dawlance
Internship report dawlanceInternship report dawlance
Internship report dawlanceImtiaz Ahmed
 
Management Functions in Dawlance
Management Functions in DawlanceManagement Functions in Dawlance
Management Functions in DawlanceSaad Munami
 
Dawlance internship report
Dawlance internship reportDawlance internship report
Dawlance internship reportMohammad Younus
 
Dawlance presentation
Dawlance presentationDawlance presentation
Dawlance presentationDiya Khan
 
Forecasting strategies for food companies
Forecasting strategies for food companiesForecasting strategies for food companies
Forecasting strategies for food companiesOdete Passingham
 
segmentation & indian automobile industry
segmentation & indian automobile industrysegmentation & indian automobile industry
segmentation & indian automobile industrySanjay Verma
 
just in time and lean manufacturing
just in time and lean manufacturingjust in time and lean manufacturing
just in time and lean manufacturingAkhil Bhatia
 
Lean Process Improvement In Outpatient Clinics
Lean Process Improvement In Outpatient ClinicsLean Process Improvement In Outpatient Clinics
Lean Process Improvement In Outpatient Clinicslaganga
 
Business Process Management in IT company
Business Process Management in IT company Business Process Management in IT company
Business Process Management in IT company Dhrubaji Mandal ♛
 
Lean manufacturing in apparel industries
Lean manufacturing in apparel industriesLean manufacturing in apparel industries
Lean manufacturing in apparel industriesBharath Krishna
 
Lean manufacturing concepts and tools and quality management1
Lean manufacturing concepts and tools and quality management1Lean manufacturing concepts and tools and quality management1
Lean manufacturing concepts and tools and quality management1hgalinova
 

Viewers also liked (20)

different techniques to productivity improvement
different techniques to productivity improvementdifferent techniques to productivity improvement
different techniques to productivity improvement
 
MRP, MRP2 and ERP system in supply chain
MRP, MRP2 and ERP system in supply chainMRP, MRP2 and ERP system in supply chain
MRP, MRP2 and ERP system in supply chain
 
Faisal
FaisalFaisal
Faisal
 
Internship report dawlance
Internship report dawlanceInternship report dawlance
Internship report dawlance
 
Management Functions in Dawlance
Management Functions in DawlanceManagement Functions in Dawlance
Management Functions in Dawlance
 
Dawlance lcd
Dawlance lcdDawlance lcd
Dawlance lcd
 
Dawlance internship report
Dawlance internship reportDawlance internship report
Dawlance internship report
 
Dawlance presentation
Dawlance presentationDawlance presentation
Dawlance presentation
 
Forecasting strategies for food companies
Forecasting strategies for food companiesForecasting strategies for food companies
Forecasting strategies for food companies
 
Dawlance
DawlanceDawlance
Dawlance
 
segmentation & indian automobile industry
segmentation & indian automobile industrysegmentation & indian automobile industry
segmentation & indian automobile industry
 
just in time and lean manufacturing
just in time and lean manufacturingjust in time and lean manufacturing
just in time and lean manufacturing
 
Lean Process Improvement In Outpatient Clinics
Lean Process Improvement In Outpatient ClinicsLean Process Improvement In Outpatient Clinics
Lean Process Improvement In Outpatient Clinics
 
Business Process Management in IT company
Business Process Management in IT company Business Process Management in IT company
Business Process Management in IT company
 
Lean manufacturing
Lean manufacturingLean manufacturing
Lean manufacturing
 
Lean manufacturing in apparel industries
Lean manufacturing in apparel industriesLean manufacturing in apparel industries
Lean manufacturing in apparel industries
 
Improving Productivity
Improving ProductivityImproving Productivity
Improving Productivity
 
Lean manufacturing concepts and tools and quality management1
Lean manufacturing concepts and tools and quality management1Lean manufacturing concepts and tools and quality management1
Lean manufacturing concepts and tools and quality management1
 
Productivity
ProductivityProductivity
Productivity
 
Lean manufacturing
Lean manufacturingLean manufacturing
Lean manufacturing
 

Similar to Improving Productivity by Lean

Lean Manufacturing and Principles
Lean Manufacturing and PrinciplesLean Manufacturing and Principles
Lean Manufacturing and PrinciplesAzmir Latif Beg
 
Generic Lean Overview For Future Employer Of Alan S Desrocher
Generic Lean Overview For Future Employer Of Alan S DesrocherGeneric Lean Overview For Future Employer Of Alan S Desrocher
Generic Lean Overview For Future Employer Of Alan S DesrocherAlan Desrocher
 
Session 8
Session 8Session 8
Session 8thangv
 
Session 8_OM
Session 8_OMSession 8_OM
Session 8_OMthangv
 
Lean manufacturing tools for garment industry
Lean manufacturing tools for garment industryLean manufacturing tools for garment industry
Lean manufacturing tools for garment industryAzmir Latif Beg
 
Just In Time
Just In TimeJust In Time
Just In Timedvyvjy
 
IMPROVING OSH & PRODUCTIVITY OF RMG INDUSTRIES BY IMPLEMENTING LEAN TOOLS AN...
IMPROVING OSH & PRODUCTIVITY OF RMG INDUSTRIES BY IMPLEMENTING LEAN TOOLS AN...IMPROVING OSH & PRODUCTIVITY OF RMG INDUSTRIES BY IMPLEMENTING LEAN TOOLS AN...
IMPROVING OSH & PRODUCTIVITY OF RMG INDUSTRIES BY IMPLEMENTING LEAN TOOLS AN...Karina Islam
 
5 s and lean manufacturing
5 s and lean manufacturing5 s and lean manufacturing
5 s and lean manufacturingNouman Ali
 
Application of Lean Concepts in Molding Department
Application of Lean Concepts in Molding DepartmentApplication of Lean Concepts in Molding Department
Application of Lean Concepts in Molding DepartmentIRJET Journal
 
Kanbanultimate Adi Apparel Interns
Kanbanultimate Adi Apparel InternsKanbanultimate Adi Apparel Interns
Kanbanultimate Adi Apparel InternsTanuj Kujur
 
Lci la chapter lean intro 071410 no pics
Lci la chapter lean intro 071410 no picsLci la chapter lean intro 071410 no pics
Lci la chapter lean intro 071410 no picshaganone
 
Report on JIT , for Projects and Seminars
Report on JIT , for Projects and SeminarsReport on JIT , for Projects and Seminars
Report on JIT , for Projects and Seminarsomkar jagtap
 
IRJET- Productivity Improvement by Implementing Lean Manufacturing Tools ...
IRJET- Productivity Improvement by Implementing Lean Manufacturing Tools ...IRJET- Productivity Improvement by Implementing Lean Manufacturing Tools ...
IRJET- Productivity Improvement by Implementing Lean Manufacturing Tools ...IRJET Journal
 

Similar to Improving Productivity by Lean (20)

Lean Manufacturing and Principles
Lean Manufacturing and PrinciplesLean Manufacturing and Principles
Lean Manufacturing and Principles
 
Generic Lean Overview For Future Employer Of Alan S Desrocher
Generic Lean Overview For Future Employer Of Alan S DesrocherGeneric Lean Overview For Future Employer Of Alan S Desrocher
Generic Lean Overview For Future Employer Of Alan S Desrocher
 
Session 8
Session 8Session 8
Session 8
 
Session 8_OM
Session 8_OMSession 8_OM
Session 8_OM
 
Jit And Lean
Jit And LeanJit And Lean
Jit And Lean
 
Lean manufacturing tools for garment industry
Lean manufacturing tools for garment industryLean manufacturing tools for garment industry
Lean manufacturing tools for garment industry
 
Lean Manufacturing
Lean ManufacturingLean Manufacturing
Lean Manufacturing
 
Just In Time
Just In TimeJust In Time
Just In Time
 
PPT ON Just in time technique (JIT)
PPT ON Just in time technique (JIT)PPT ON Just in time technique (JIT)
PPT ON Just in time technique (JIT)
 
LEAN
LEANLEAN
LEAN
 
IMPROVING OSH & PRODUCTIVITY OF RMG INDUSTRIES BY IMPLEMENTING LEAN TOOLS AN...
IMPROVING OSH & PRODUCTIVITY OF RMG INDUSTRIES BY IMPLEMENTING LEAN TOOLS AN...IMPROVING OSH & PRODUCTIVITY OF RMG INDUSTRIES BY IMPLEMENTING LEAN TOOLS AN...
IMPROVING OSH & PRODUCTIVITY OF RMG INDUSTRIES BY IMPLEMENTING LEAN TOOLS AN...
 
5 s and lean manufacturing
5 s and lean manufacturing5 s and lean manufacturing
5 s and lean manufacturing
 
Application of Lean Concepts in Molding Department
Application of Lean Concepts in Molding DepartmentApplication of Lean Concepts in Molding Department
Application of Lean Concepts in Molding Department
 
Just-In-Time
Just-In-TimeJust-In-Time
Just-In-Time
 
LEAN SYSTEM ENGINEERING
LEAN SYSTEM ENGINEERINGLEAN SYSTEM ENGINEERING
LEAN SYSTEM ENGINEERING
 
Tpm (group 8)
Tpm (group 8)Tpm (group 8)
Tpm (group 8)
 
Kanbanultimate Adi Apparel Interns
Kanbanultimate Adi Apparel InternsKanbanultimate Adi Apparel Interns
Kanbanultimate Adi Apparel Interns
 
Lci la chapter lean intro 071410 no pics
Lci la chapter lean intro 071410 no picsLci la chapter lean intro 071410 no pics
Lci la chapter lean intro 071410 no pics
 
Report on JIT , for Projects and Seminars
Report on JIT , for Projects and SeminarsReport on JIT , for Projects and Seminars
Report on JIT , for Projects and Seminars
 
IRJET- Productivity Improvement by Implementing Lean Manufacturing Tools ...
IRJET- Productivity Improvement by Implementing Lean Manufacturing Tools ...IRJET- Productivity Improvement by Implementing Lean Manufacturing Tools ...
IRJET- Productivity Improvement by Implementing Lean Manufacturing Tools ...
 

Recently uploaded

Hierarchy of management that covers different levels of management
Hierarchy of management that covers different levels of managementHierarchy of management that covers different levels of management
Hierarchy of management that covers different levels of managementmkooblal
 
Types of Journalistic Writing Grade 8.pptx
Types of Journalistic Writing Grade 8.pptxTypes of Journalistic Writing Grade 8.pptx
Types of Journalistic Writing Grade 8.pptxEyham Joco
 
MULTIDISCIPLINRY NATURE OF THE ENVIRONMENTAL STUDIES.pptx
MULTIDISCIPLINRY NATURE OF THE ENVIRONMENTAL STUDIES.pptxMULTIDISCIPLINRY NATURE OF THE ENVIRONMENTAL STUDIES.pptx
MULTIDISCIPLINRY NATURE OF THE ENVIRONMENTAL STUDIES.pptxAnupkumar Sharma
 
Difference Between Search & Browse Methods in Odoo 17
Difference Between Search & Browse Methods in Odoo 17Difference Between Search & Browse Methods in Odoo 17
Difference Between Search & Browse Methods in Odoo 17Celine George
 
Influencing policy (training slides from Fast Track Impact)
Influencing policy (training slides from Fast Track Impact)Influencing policy (training slides from Fast Track Impact)
Influencing policy (training slides from Fast Track Impact)Mark Reed
 
Roles & Responsibilities in Pharmacovigilance
Roles & Responsibilities in PharmacovigilanceRoles & Responsibilities in Pharmacovigilance
Roles & Responsibilities in PharmacovigilanceSamikshaHamane
 
Romantic Opera MUSIC FOR GRADE NINE pptx
Romantic Opera MUSIC FOR GRADE NINE pptxRomantic Opera MUSIC FOR GRADE NINE pptx
Romantic Opera MUSIC FOR GRADE NINE pptxsqpmdrvczh
 
ECONOMIC CONTEXT - PAPER 1 Q3: NEWSPAPERS.pptx
ECONOMIC CONTEXT - PAPER 1 Q3: NEWSPAPERS.pptxECONOMIC CONTEXT - PAPER 1 Q3: NEWSPAPERS.pptx
ECONOMIC CONTEXT - PAPER 1 Q3: NEWSPAPERS.pptxiammrhaywood
 
EPANDING THE CONTENT OF AN OUTLINE using notes.pptx
EPANDING THE CONTENT OF AN OUTLINE using notes.pptxEPANDING THE CONTENT OF AN OUTLINE using notes.pptx
EPANDING THE CONTENT OF AN OUTLINE using notes.pptxRaymartEstabillo3
 
How to Configure Email Server in Odoo 17
How to Configure Email Server in Odoo 17How to Configure Email Server in Odoo 17
How to Configure Email Server in Odoo 17Celine George
 
ACC 2024 Chronicles. Cardiology. Exam.pdf
ACC 2024 Chronicles. Cardiology. Exam.pdfACC 2024 Chronicles. Cardiology. Exam.pdf
ACC 2024 Chronicles. Cardiology. Exam.pdfSpandanaRallapalli
 
Introduction to AI in Higher Education_draft.pptx
Introduction to AI in Higher Education_draft.pptxIntroduction to AI in Higher Education_draft.pptx
Introduction to AI in Higher Education_draft.pptxpboyjonauth
 
Keynote by Prof. Wurzer at Nordex about IP-design
Keynote by Prof. Wurzer at Nordex about IP-designKeynote by Prof. Wurzer at Nordex about IP-design
Keynote by Prof. Wurzer at Nordex about IP-designMIPLM
 
Proudly South Africa powerpoint Thorisha.pptx
Proudly South Africa powerpoint Thorisha.pptxProudly South Africa powerpoint Thorisha.pptx
Proudly South Africa powerpoint Thorisha.pptxthorishapillay1
 
AMERICAN LANGUAGE HUB_Level2_Student'sBook_Answerkey.pdf
AMERICAN LANGUAGE HUB_Level2_Student'sBook_Answerkey.pdfAMERICAN LANGUAGE HUB_Level2_Student'sBook_Answerkey.pdf
AMERICAN LANGUAGE HUB_Level2_Student'sBook_Answerkey.pdfphamnguyenenglishnb
 
ENGLISH6-Q4-W3.pptxqurter our high choom
ENGLISH6-Q4-W3.pptxqurter our high choomENGLISH6-Q4-W3.pptxqurter our high choom
ENGLISH6-Q4-W3.pptxqurter our high choomnelietumpap1
 
ECONOMIC CONTEXT - LONG FORM TV DRAMA - PPT
ECONOMIC CONTEXT - LONG FORM TV DRAMA - PPTECONOMIC CONTEXT - LONG FORM TV DRAMA - PPT
ECONOMIC CONTEXT - LONG FORM TV DRAMA - PPTiammrhaywood
 
Like-prefer-love -hate+verb+ing & silent letters & citizenship text.pdf
Like-prefer-love -hate+verb+ing & silent letters & citizenship text.pdfLike-prefer-love -hate+verb+ing & silent letters & citizenship text.pdf
Like-prefer-love -hate+verb+ing & silent letters & citizenship text.pdfMr Bounab Samir
 

Recently uploaded (20)

Model Call Girl in Tilak Nagar Delhi reach out to us at 🔝9953056974🔝
Model Call Girl in Tilak Nagar Delhi reach out to us at 🔝9953056974🔝Model Call Girl in Tilak Nagar Delhi reach out to us at 🔝9953056974🔝
Model Call Girl in Tilak Nagar Delhi reach out to us at 🔝9953056974🔝
 
Hierarchy of management that covers different levels of management
Hierarchy of management that covers different levels of managementHierarchy of management that covers different levels of management
Hierarchy of management that covers different levels of management
 
Types of Journalistic Writing Grade 8.pptx
Types of Journalistic Writing Grade 8.pptxTypes of Journalistic Writing Grade 8.pptx
Types of Journalistic Writing Grade 8.pptx
 
MULTIDISCIPLINRY NATURE OF THE ENVIRONMENTAL STUDIES.pptx
MULTIDISCIPLINRY NATURE OF THE ENVIRONMENTAL STUDIES.pptxMULTIDISCIPLINRY NATURE OF THE ENVIRONMENTAL STUDIES.pptx
MULTIDISCIPLINRY NATURE OF THE ENVIRONMENTAL STUDIES.pptx
 
Difference Between Search & Browse Methods in Odoo 17
Difference Between Search & Browse Methods in Odoo 17Difference Between Search & Browse Methods in Odoo 17
Difference Between Search & Browse Methods in Odoo 17
 
Raw materials used in Herbal Cosmetics.pptx
Raw materials used in Herbal Cosmetics.pptxRaw materials used in Herbal Cosmetics.pptx
Raw materials used in Herbal Cosmetics.pptx
 
Influencing policy (training slides from Fast Track Impact)
Influencing policy (training slides from Fast Track Impact)Influencing policy (training slides from Fast Track Impact)
Influencing policy (training slides from Fast Track Impact)
 
Roles & Responsibilities in Pharmacovigilance
Roles & Responsibilities in PharmacovigilanceRoles & Responsibilities in Pharmacovigilance
Roles & Responsibilities in Pharmacovigilance
 
Romantic Opera MUSIC FOR GRADE NINE pptx
Romantic Opera MUSIC FOR GRADE NINE pptxRomantic Opera MUSIC FOR GRADE NINE pptx
Romantic Opera MUSIC FOR GRADE NINE pptx
 
ECONOMIC CONTEXT - PAPER 1 Q3: NEWSPAPERS.pptx
ECONOMIC CONTEXT - PAPER 1 Q3: NEWSPAPERS.pptxECONOMIC CONTEXT - PAPER 1 Q3: NEWSPAPERS.pptx
ECONOMIC CONTEXT - PAPER 1 Q3: NEWSPAPERS.pptx
 
EPANDING THE CONTENT OF AN OUTLINE using notes.pptx
EPANDING THE CONTENT OF AN OUTLINE using notes.pptxEPANDING THE CONTENT OF AN OUTLINE using notes.pptx
EPANDING THE CONTENT OF AN OUTLINE using notes.pptx
 
How to Configure Email Server in Odoo 17
How to Configure Email Server in Odoo 17How to Configure Email Server in Odoo 17
How to Configure Email Server in Odoo 17
 
ACC 2024 Chronicles. Cardiology. Exam.pdf
ACC 2024 Chronicles. Cardiology. Exam.pdfACC 2024 Chronicles. Cardiology. Exam.pdf
ACC 2024 Chronicles. Cardiology. Exam.pdf
 
Introduction to AI in Higher Education_draft.pptx
Introduction to AI in Higher Education_draft.pptxIntroduction to AI in Higher Education_draft.pptx
Introduction to AI in Higher Education_draft.pptx
 
Keynote by Prof. Wurzer at Nordex about IP-design
Keynote by Prof. Wurzer at Nordex about IP-designKeynote by Prof. Wurzer at Nordex about IP-design
Keynote by Prof. Wurzer at Nordex about IP-design
 
Proudly South Africa powerpoint Thorisha.pptx
Proudly South Africa powerpoint Thorisha.pptxProudly South Africa powerpoint Thorisha.pptx
Proudly South Africa powerpoint Thorisha.pptx
 
AMERICAN LANGUAGE HUB_Level2_Student'sBook_Answerkey.pdf
AMERICAN LANGUAGE HUB_Level2_Student'sBook_Answerkey.pdfAMERICAN LANGUAGE HUB_Level2_Student'sBook_Answerkey.pdf
AMERICAN LANGUAGE HUB_Level2_Student'sBook_Answerkey.pdf
 
ENGLISH6-Q4-W3.pptxqurter our high choom
ENGLISH6-Q4-W3.pptxqurter our high choomENGLISH6-Q4-W3.pptxqurter our high choom
ENGLISH6-Q4-W3.pptxqurter our high choom
 
ECONOMIC CONTEXT - LONG FORM TV DRAMA - PPT
ECONOMIC CONTEXT - LONG FORM TV DRAMA - PPTECONOMIC CONTEXT - LONG FORM TV DRAMA - PPT
ECONOMIC CONTEXT - LONG FORM TV DRAMA - PPT
 
Like-prefer-love -hate+verb+ing & silent letters & citizenship text.pdf
Like-prefer-love -hate+verb+ing & silent letters & citizenship text.pdfLike-prefer-love -hate+verb+ing & silent letters & citizenship text.pdf
Like-prefer-love -hate+verb+ing & silent letters & citizenship text.pdf
 

Improving Productivity by Lean

  • 1.
  • 2.
  • 3.
  • 4.
  • 5.
  • 6.
  • 7.
  • 9.
  • 10.
  • 11.
  • 12. PRINCIPLES OF LEAN MANUFACTURING
  • 13.
  • 15.
  • 17.
  • 18.
  • 19.
  • 20.
  • 21.
  • 22. DELAY DUE TO VARIOUS PROBLEMS DELAY DUE TO VARIOUS PROBLEMS 84.35% 10.35% 4.69% 0.00% 10.00% 20.00% 30.00% 40.00% 50.00% 60.00% 70.00% 80.00% 90.00% LOSS P E R C E N T A G E SEWING PRINTING SOURCING
  • 23.
  • 24.
  • 25.
  • 26.
  • 27.
  • 28.
  • 29.
  • 30.
  • 31.
  • 32.
  • 33.
  • 34. IMPLEMENTATION OF RED FLAG SYSTEM .
  • 35.
  • 36.
  • 37. The worker inserting the color card in the bundle. So, the helper will deliver the cut parts as per color code and hence no more ‘back and forth’ movement of bundle.
  • 38.
  • 39.
  • 40.
  • 42.
  • 43.
  • 44.
  • 45.
  • 46.
  • 47.
  • 48.
  • 49.
  • 50.
  • 51.
  • 52.
  • 53.
  • 54.