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Hemp Lime Concrete (HLC)
A carbon-negative construction material

Didier Lesueur – Materials R&D Manager
GRD meeting – Limelette – April 6th 2011
Outline
• Hemp Lime Concrete

• Regulation and Application

• Practical Examples

• Conclusions

2
Outline
• Hemp Lime Concrete

• Regulation and Application

• Practical Examples

• Conclusions

3
What is Hemp Lime Concrete?
Aggregate

Binder
Hydrated
Lime

Hydraulic
Binder

Additives
& Admixtures

Dry Mix

Water

Hemp
Shiv

Hemp Lime
Concrete

4
Why lime?
• Hemp shiv has a
huge water demand
• Lime imparts good
water retention
• Hence a balanced
competition for
water
• Otherwise,
flouring risk with
purely hydraulic
binders

source: Y. Hustache, Synthèse des
Connaissances sur les mortiers et
bétons de chanvre, Lhoist/CenC, 2008

5
Different types of Hemp Lime Concrete
Roof

Wall

Screed

Render

With different binder concentration:
kg binder / m³

110

220

280

600

6
Hemp Lime Concrete
Relative Properties
• Low Compressive Strength
 Need load bearing structure
Concrete
SLB
Clay Bricks
AAC
HLC
0

5

10 15 20 25 30 35 40 45 50 55 60 65 70 75
Compressive strength (MPa)

7
Hemp Lime Concrete
Relative Properties
• Good thermal insulation performance
¬ 2-3 times thicker HLC layer than traditional insulation
¬ 10 times better than traditional cement concrete
0
0.026

0.07-0.11: HLC

λ thermal
conductivity
(W/m/K)

Perfect insulation
Air

0.04

Exp. PolyStyrene / Mineral Wool

0.1-0.2

AAC

0.3-0.5

Clay brick

1

Concrete

8
Hemp Lime Concrete
Relative Properties
• Thermal dampening better than expected from
static thermal conductivity
20
15

Outside
temperature
Wood +
insulation

10
5

Hemp Lime Concrete

47

43

39

35

31

27

23

19

15

11

0
7

U = 0.44
W/m2/K

Insulated
brick

3

source: A.
Evrard, Ph.
D. Thesis,
UCL, 2008

Aerated concrete

Inside wall temperature vs outside daily 0-20°C temperature cycle

Hours

9
Hemp Lime Concrete
Relative Properties
•

Unique hygrothermal
behaviour
• Allows humidity regulation
and good thermal
dampening
¬ Shiv / binder porosity
stores and releases
humidity
¬ Water sorption /
evaporation improves
thermal dampening
(Phase Change Material)
• Yields superior comfort
perception

10
Hemp Lime Concrete
Thermal Performance
Thermographic Images

source: I.
Mawditt,
Living
Space
Sciences,
2008

11
Tradical Hemcrete (2007)
®

®

Cavity Wall (1970’s)
Hemp Lime Concrete
Relative Characteristics
• Negative carbon-footprint
kg eq CO2
/m²/year

source: M.P. Boutin et
al., INRA,
2005
over 100
years

1,6
1,4
1,2
1
0,8
0,6
0,4
0,2
0
-0,2
-0,4

clay brick (monomur)
Aerated Concrete
Concrete + insulation
HLC

12
Outline
• Hemp Lime Concrete

• Regulation and Application

• Practical Examples

• Conclusions

13
Hemp Lime Concrete
Regulation
•

France
¬ Règles
professionnelles

•

UK
• BBA / LABC approved

•

Wallonia
• Entering the list of
accepted insulation
materials

14
Placed between shutters...

15
... or sprayed

16
Shutters can be removed after 24 hours

17
Final render applied after ~ a month

18
Outline
• Hemp Lime Concrete

• Regulation and Application

• Practical Examples

• Conclusions

19
Hemp Lime Concrete
Used in all construction categories
Renovation

New
Single housing

Commercial

Multiple housing

Industrial

20
Renovation work
• Maison Diocésaine Odette
Prévost (2004)
¬
¬
¬
¬

Chalons-en-Champagne (F)
Architect: Atelier Méandre
Observ’ER Award 2006
« Insulation » of the stones walls
with an hemp plaster (5 to 7 cm)

21
New industrial building
• Adnams
Distribution
Center (2006)
¬ Southwold (UK)
¬ Architect:
Aukett Fitzroy
Robinson
¬ David Alsop
Sustainability
Award 2007
¬ No air cooling
system (400 000
£ saved)

22
New industrial building
• Wine Society (2009)
¬ Stevenage (UK)
¬ Architect: Vincent &
Gorbing
¬ 400,000 kWh of gas +
electricity saved each
year (compared to
project)

23
New industrial building
• Marks & Spencer (due 2011)
¬ Cheshire Oaks (UK)
¬ Architect: Aukett Fitzroy
Robinson
¬ M&S biggest store outside
London (14 000 m2)

24
New private or social housing

25
Outline
• Hemp Lime Concrete

• Regulation and Application

• Practical Examples

• Conclusions

26
Hemp Lime Concrete
Conclusion and Perspectives
•

Carbon-negative construction material
¬ Wall, floor and roof insulation
¬ Phase Change Material with dynamic thermal properties
better than predicted from static thermal conductivity

•

Growing number of projects
• 20 years of experience in France (> 10 000 references)
• 5 years of experience in the UK (> 250 references)
• Emerging in Belgium
• Project size is increasing (UK first, now France)

•

Technical challenges ahead
• How to take into account the PCM effect in buildings
thermal design?
• Reach industrial application rates (faster drying...)

27

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Hemp Lime Concrete (HLC): A carbon-negative construction material

  • 1. Hemp Lime Concrete (HLC) A carbon-negative construction material Didier Lesueur – Materials R&D Manager GRD meeting – Limelette – April 6th 2011
  • 2. Outline • Hemp Lime Concrete • Regulation and Application • Practical Examples • Conclusions 2
  • 3. Outline • Hemp Lime Concrete • Regulation and Application • Practical Examples • Conclusions 3
  • 4. What is Hemp Lime Concrete? Aggregate Binder Hydrated Lime Hydraulic Binder Additives & Admixtures Dry Mix Water Hemp Shiv Hemp Lime Concrete 4
  • 5. Why lime? • Hemp shiv has a huge water demand • Lime imparts good water retention • Hence a balanced competition for water • Otherwise, flouring risk with purely hydraulic binders source: Y. Hustache, Synthèse des Connaissances sur les mortiers et bétons de chanvre, Lhoist/CenC, 2008 5
  • 6. Different types of Hemp Lime Concrete Roof Wall Screed Render With different binder concentration: kg binder / m³ 110 220 280 600 6
  • 7. Hemp Lime Concrete Relative Properties • Low Compressive Strength  Need load bearing structure Concrete SLB Clay Bricks AAC HLC 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 Compressive strength (MPa) 7
  • 8. Hemp Lime Concrete Relative Properties • Good thermal insulation performance ¬ 2-3 times thicker HLC layer than traditional insulation ¬ 10 times better than traditional cement concrete 0 0.026 0.07-0.11: HLC λ thermal conductivity (W/m/K) Perfect insulation Air 0.04 Exp. PolyStyrene / Mineral Wool 0.1-0.2 AAC 0.3-0.5 Clay brick 1 Concrete 8
  • 9. Hemp Lime Concrete Relative Properties • Thermal dampening better than expected from static thermal conductivity 20 15 Outside temperature Wood + insulation 10 5 Hemp Lime Concrete 47 43 39 35 31 27 23 19 15 11 0 7 U = 0.44 W/m2/K Insulated brick 3 source: A. Evrard, Ph. D. Thesis, UCL, 2008 Aerated concrete Inside wall temperature vs outside daily 0-20°C temperature cycle Hours 9
  • 10. Hemp Lime Concrete Relative Properties • Unique hygrothermal behaviour • Allows humidity regulation and good thermal dampening ¬ Shiv / binder porosity stores and releases humidity ¬ Water sorption / evaporation improves thermal dampening (Phase Change Material) • Yields superior comfort perception 10
  • 11. Hemp Lime Concrete Thermal Performance Thermographic Images source: I. Mawditt, Living Space Sciences, 2008 11 Tradical Hemcrete (2007) ® ® Cavity Wall (1970’s)
  • 12. Hemp Lime Concrete Relative Characteristics • Negative carbon-footprint kg eq CO2 /m²/year source: M.P. Boutin et al., INRA, 2005 over 100 years 1,6 1,4 1,2 1 0,8 0,6 0,4 0,2 0 -0,2 -0,4 clay brick (monomur) Aerated Concrete Concrete + insulation HLC 12
  • 13. Outline • Hemp Lime Concrete • Regulation and Application • Practical Examples • Conclusions 13
  • 14. Hemp Lime Concrete Regulation • France ¬ Règles professionnelles • UK • BBA / LABC approved • Wallonia • Entering the list of accepted insulation materials 14
  • 17. Shutters can be removed after 24 hours 17
  • 18. Final render applied after ~ a month 18
  • 19. Outline • Hemp Lime Concrete • Regulation and Application • Practical Examples • Conclusions 19
  • 20. Hemp Lime Concrete Used in all construction categories Renovation New Single housing Commercial Multiple housing Industrial 20
  • 21. Renovation work • Maison Diocésaine Odette Prévost (2004) ¬ ¬ ¬ ¬ Chalons-en-Champagne (F) Architect: Atelier Méandre Observ’ER Award 2006 « Insulation » of the stones walls with an hemp plaster (5 to 7 cm) 21
  • 22. New industrial building • Adnams Distribution Center (2006) ¬ Southwold (UK) ¬ Architect: Aukett Fitzroy Robinson ¬ David Alsop Sustainability Award 2007 ¬ No air cooling system (400 000 £ saved) 22
  • 23. New industrial building • Wine Society (2009) ¬ Stevenage (UK) ¬ Architect: Vincent & Gorbing ¬ 400,000 kWh of gas + electricity saved each year (compared to project) 23
  • 24. New industrial building • Marks & Spencer (due 2011) ¬ Cheshire Oaks (UK) ¬ Architect: Aukett Fitzroy Robinson ¬ M&S biggest store outside London (14 000 m2) 24
  • 25. New private or social housing 25
  • 26. Outline • Hemp Lime Concrete • Regulation and Application • Practical Examples • Conclusions 26
  • 27. Hemp Lime Concrete Conclusion and Perspectives • Carbon-negative construction material ¬ Wall, floor and roof insulation ¬ Phase Change Material with dynamic thermal properties better than predicted from static thermal conductivity • Growing number of projects • 20 years of experience in France (> 10 000 references) • 5 years of experience in the UK (> 250 references) • Emerging in Belgium • Project size is increasing (UK first, now France) • Technical challenges ahead • How to take into account the PCM effect in buildings thermal design? • Reach industrial application rates (faster drying...) 27

Editor's Notes

  1. <number> Porosityξ0%= ~70% Vapour Permeability EN ISO 12572µ0%= 4.85
  2. <number> Porosityξ0%= ~70% Vapour Permeability EN ISO 12572µ0%= 4.85
  3. <number> Porosityξ0%= ~70% Vapour Permeability EN ISO 12572µ0%= 4.85
  4. <number> Densityd0%= 400 - 450 kg.m-3 Thermal capacityc0%= 1600 J.kg-1.K-1 0.55 MPa (3) Low compared to other building materials Concrete : 20  >50 MPa SLB : 10  40 MPa AAC : 3  10 MPa Clay Brick : 5 20 Mpa
  5. <number> Thermal inertia delays thermal transfer On 12 h HLC is 4x more efficient than internal mineral wool or AAC Yet solid wall + external insulation allows similar thermal inertia
  6. <number> Porosityξ0%= ~70% Vapour Permeability EN ISO 12572µ0%= 4.85
  7. <number> Internal temperature 20 deg C External air temperature 5 deg C Left hand image is showing very low heat loss compared to the right hand image which is the other end of the same unit. The Tradical® Hemcrete® office building has no heating system. The 20 deg C is maintained by the computers, people and solar gain. There is a heat recovery ventilation system. The roof is also insulated with Tradical® Hemcrete®. The cavity wall office has a gas fired central heating system and it is on to maintain the 20 deg C temperature.
  8. <number> Porosityξ0%= ~70% Vapour Permeability EN ISO 12572µ0%= 4.85
  9. <number> Porosityξ0%= ~70% Vapour Permeability EN ISO 12572µ0%= 4.85
  10. <number> Porosityξ0%= ~70% Vapour Permeability EN ISO 12572µ0%= 4.85
  11. <number> Porosityξ0%= ~70% Vapour Permeability EN ISO 12572µ0%= 4.85
  12. <number> Porosityξ0%= ~70% Vapour Permeability EN ISO 12572µ0%= 4.85