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Grain-Forming Operations
Name: Tanvir Siddike Moin
University: University of Dhaka
Department: Leather Engineering
Grain-forming operations
The described methods are "gain-forming" operations carried out
mechanically during finishing.
They transform the finish layer into a film, give more or less gloss,
smooth the grain, reduce or conceal grain defects and change the grain
appearance by the application of an artificial pore grain of the desired
kind of animal or of fancy grains which are available on the market in a
great variety of designs.
Grain-forming operations
Plating:
 Plating was formerly done by hand by means of a flat iron weighing 10-20 kg,
sometimes this method is still used now, but in general plating is performed by
means of
 1.Spindle plating machines (Altera Type): The individual leather webs are
pressed towards the hot plate by means of rollers
 2. Hydraulic plating press: The individual leather webs are pressed towards the
hot plating contact surface in a stationary pressing process
 3. Cylinder plating machines (calender type): Used for continuous through-feed
operation by means of conveyor belts
Grain-forming operations
Plating:
 4. Running out cylinder plating machines (finiflex type):
The cylinder diameter is smaller than on calender machines, however it has a
scouring effect and higher temperature range.
 On all machines the desired plating effect and film formation are influenced by
the temperature and time of contact with the plating surface as well as by the
pressure
Grain-forming operations
Graining:
 The same machines of group 2 and group 3 as used for plating are used.
 A steel plate engraved with the desired grain is used instead of the ironing
plate.
 During the pressing operation it is important that each web! constantly follows
the preceding one to prevent blanks or double graining.
 As with plating, the leathers must be placed on the operating table without
creases.
 The durability of the graining on the leather is influenced by the temperature,
pressure and time of embossing.
 Vagetably-sunthetically tanned leathers keep the embossed grain much better
than chrome-tanned leathers.
 In these leathers the graining effect may be improved by a more intensive
vegetable-synthetic re-tanning or by wetting the leathers.
Grain-forming operations
Glazing:
 Carried out on oscillating glazing machines by means of a glass or agate roller
which is pushed with frictional pressure over the leather in narrow widths and
rapid sequence.
 Vegetably tanned leathers or leathers which have been finished with a non-
thermoplastic top coat are given an intense high gloss which accentuates
(prominent) the natural appearance of grain.
 The leathers should be of uniform thickness to obtain a perfect appearance of
grain.
 They should not be over fatliquored in the outer zones to avoid blind sections
caused by smearing.
 Glazing is used especially for high-quality chevreaux (French leather), calf and
box side leathers.
 a variation of the described glazing machine is the plating-glazing machine
(Drees type).
 This machine has a heatable pointed iron instead of the glass or agate roller
 It provides a higher gloss than the plating machines, but not the same gloss
effect as gluing machines
 The advantage of this machine is that it has a somewhat broader glazing width
and gives a more gentle surface handle because compressing of the leather is
less severe by this treatment.
Grain-forming operations
Boarding:
 Unlike plating and glazing, boarding causes a typical cracking of crease in the
grain surface.
 Traditional boarding was a very hard manual work using a boarding board.
 The leathers were placed on a working table with the grain side on the inside
and were squeezed by powerful rolling movements of the boarding board in
longitudinal, transverse and diagonal direction,
 Depending on how often the direction is changed, this method produces a grain
with crossing lines up to a pointed grain-the typical characteristic of so-called
saffian leathers which are used for fancy leather products.
 Boarding machines are meanwhile available for this operation.
 Two contra-rotating cork rollers move the leather over a steel sheet
tongue so that it is grained
 Besides imparting a characteristic grain, the softness of the leathers is
improved at the same time.
Grain-forming operations
Rubbing off polishing:
 This operation is a variant of normal polishing.
 A hard brush cylinder or a so-called buffing wheel cylinder (cloth disks
arranged close to each other, which are some times impregnated with hard
wax to achieve the desired effect) is used instead of the stone polishing
cylinder.
 This method is used to give the leathers a two-tone effect, an antique effect
or a semimatt waxy gloss.

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Grain-Forming Operations

  • 1. Grain-Forming Operations Name: Tanvir Siddike Moin University: University of Dhaka Department: Leather Engineering
  • 2. Grain-forming operations The described methods are "gain-forming" operations carried out mechanically during finishing. They transform the finish layer into a film, give more or less gloss, smooth the grain, reduce or conceal grain defects and change the grain appearance by the application of an artificial pore grain of the desired kind of animal or of fancy grains which are available on the market in a great variety of designs.
  • 3. Grain-forming operations Plating:  Plating was formerly done by hand by means of a flat iron weighing 10-20 kg, sometimes this method is still used now, but in general plating is performed by means of  1.Spindle plating machines (Altera Type): The individual leather webs are pressed towards the hot plate by means of rollers  2. Hydraulic plating press: The individual leather webs are pressed towards the hot plating contact surface in a stationary pressing process  3. Cylinder plating machines (calender type): Used for continuous through-feed operation by means of conveyor belts
  • 4. Grain-forming operations Plating:  4. Running out cylinder plating machines (finiflex type): The cylinder diameter is smaller than on calender machines, however it has a scouring effect and higher temperature range.  On all machines the desired plating effect and film formation are influenced by the temperature and time of contact with the plating surface as well as by the pressure
  • 5. Grain-forming operations Graining:  The same machines of group 2 and group 3 as used for plating are used.  A steel plate engraved with the desired grain is used instead of the ironing plate.  During the pressing operation it is important that each web! constantly follows the preceding one to prevent blanks or double graining.  As with plating, the leathers must be placed on the operating table without creases.  The durability of the graining on the leather is influenced by the temperature, pressure and time of embossing.  Vagetably-sunthetically tanned leathers keep the embossed grain much better than chrome-tanned leathers.  In these leathers the graining effect may be improved by a more intensive vegetable-synthetic re-tanning or by wetting the leathers.
  • 6. Grain-forming operations Glazing:  Carried out on oscillating glazing machines by means of a glass or agate roller which is pushed with frictional pressure over the leather in narrow widths and rapid sequence.  Vegetably tanned leathers or leathers which have been finished with a non- thermoplastic top coat are given an intense high gloss which accentuates (prominent) the natural appearance of grain.  The leathers should be of uniform thickness to obtain a perfect appearance of grain.  They should not be over fatliquored in the outer zones to avoid blind sections caused by smearing.  Glazing is used especially for high-quality chevreaux (French leather), calf and box side leathers.
  • 7.  a variation of the described glazing machine is the plating-glazing machine (Drees type).  This machine has a heatable pointed iron instead of the glass or agate roller  It provides a higher gloss than the plating machines, but not the same gloss effect as gluing machines  The advantage of this machine is that it has a somewhat broader glazing width and gives a more gentle surface handle because compressing of the leather is less severe by this treatment.
  • 8. Grain-forming operations Boarding:  Unlike plating and glazing, boarding causes a typical cracking of crease in the grain surface.  Traditional boarding was a very hard manual work using a boarding board.  The leathers were placed on a working table with the grain side on the inside and were squeezed by powerful rolling movements of the boarding board in longitudinal, transverse and diagonal direction,  Depending on how often the direction is changed, this method produces a grain with crossing lines up to a pointed grain-the typical characteristic of so-called saffian leathers which are used for fancy leather products.
  • 9.  Boarding machines are meanwhile available for this operation.  Two contra-rotating cork rollers move the leather over a steel sheet tongue so that it is grained  Besides imparting a characteristic grain, the softness of the leathers is improved at the same time.
  • 10. Grain-forming operations Rubbing off polishing:  This operation is a variant of normal polishing.  A hard brush cylinder or a so-called buffing wheel cylinder (cloth disks arranged close to each other, which are some times impregnated with hard wax to achieve the desired effect) is used instead of the stone polishing cylinder.  This method is used to give the leathers a two-tone effect, an antique effect or a semimatt waxy gloss.