This document provides information on food processing plant layout and design. It discusses the objectives of plant layout which include minimizing material handling costs and maximizing space utilization. It also describes different types of layouts like product layout, process layout, and combination layout. Additional topics covered include principles of layout, location factors for industries, facility layout, and specific layouts for different food processing units like potato chips, soft drinks, and instant breakfasts. The document emphasizes hygienic design of facilities along with efficient material and information flow.
Prepared by
Er. B. SREENIVASULA REDDY
Assistant Professor (Food Engineering)
College of Food Science and Technology
Chinnarangapuram, Pulivendula – 516390
YSR (KADAPA) District, Andhra Pradesh
Food extrusion is a form of extrusion used in food processing. It is a process by which a set of mixed ingredients are forced through an opening in a perforated plate or die with a design specific to the food, and is then cut to a specified size by blades.
Prepared by
Er. B. SREENIVASULA REDDY
Assistant Professor (Food Engineering)
College of Food Science and Technology
Chinnarangapuram, Pulivendula – 516390
YSR (KADAPA) District, Andhra Pradesh
Food extrusion is a form of extrusion used in food processing. It is a process by which a set of mixed ingredients are forced through an opening in a perforated plate or die with a design specific to the food, and is then cut to a specified size by blades.
Thermal processing is defined as the combination of temperature and time required to eliminate a desired number of microorganisms from a food product.
The term "thermal" refers to processes involving heat.
Heating food is an effective way of preserving.
The basic purpose for the thermal processing of foods is,
to reduce or destroy microbial activity,
reduce or destroy enzyme activity,
and to produce physical or chemical changes,
to make the food meet a certain quality standard.
Unit operation in Food Processing. Preliminary Unit operation
Cleaning, sorting & Grading - aims, methods and applications
2. Size Reduction and Sieve Analysis
Theory of comminution; Calculation of energy required during size reduction. Crushing efficiency; Size reduction equipment; Size reduction of fibrous, dry and liquid foods; effects of size reduction on sensory characteristics and nutritive value of food
Sieving: Separation based on size (mesh size); types of screens; effectiveness of screens
3. Mixing
Mixing, Agitating, kneading, blending, homogenization and related equipment
4. Separation Processes
Principles of Filtration, Sedimentation, Crystallization and Distillation and equipment used
Controlled atmospheric and Modified atmospheric packaging using nitrogenDebomitra Dey
CAP and MAP (Controlled atmospheric packaging and Modified atmospheric packaging) of food products using Nitrogen gas. Food products that are durable and perishable, how Nitrogen gas protects foods from spoilage.
Thermal processing is defined as the combination of temperature and time required to eliminate a desired number of microorganisms from a food product.
The term "thermal" refers to processes involving heat.
Heating food is an effective way of preserving.
The basic purpose for the thermal processing of foods is,
to reduce or destroy microbial activity,
reduce or destroy enzyme activity,
and to produce physical or chemical changes,
to make the food meet a certain quality standard.
Unit operation in Food Processing. Preliminary Unit operation
Cleaning, sorting & Grading - aims, methods and applications
2. Size Reduction and Sieve Analysis
Theory of comminution; Calculation of energy required during size reduction. Crushing efficiency; Size reduction equipment; Size reduction of fibrous, dry and liquid foods; effects of size reduction on sensory characteristics and nutritive value of food
Sieving: Separation based on size (mesh size); types of screens; effectiveness of screens
3. Mixing
Mixing, Agitating, kneading, blending, homogenization and related equipment
4. Separation Processes
Principles of Filtration, Sedimentation, Crystallization and Distillation and equipment used
Controlled atmospheric and Modified atmospheric packaging using nitrogenDebomitra Dey
CAP and MAP (Controlled atmospheric packaging and Modified atmospheric packaging) of food products using Nitrogen gas. Food products that are durable and perishable, how Nitrogen gas protects foods from spoilage.
Production planning and control refers to two strategies that work cohesively throughout the manufacturing process. Production planning involves what to produce, when to produce it, how much to produce, and more. A long-term view of production planning is necessary to fully optimize the production flow.
Production control uses different control techniques to reach optimum performance from the production system to achieve throughput targets.
Click below to ENROLL in the course OR Copy paste the URL below.
https://www.udemy.com/course/production-ppc
Facilities Layout is the method of allocating machines & equipments, various production process and other necessary services involved in transformation process of products with the available space of the factory so as to achieve the greatest possible output of high quality at the lowest possible costs of manufacturing.
Telugu Popular articles on Sustainable Agriculture, Value addition and women ...Dr. Poshadri Achinna
The articles touched upon various technological transfers, including value addition, nutrition, diet diversity, women empowerment, doubling farm income, livelihood activities, and the development of sustainable agriculture, to farmers, prospective entrepreneurs, rural youth, women SHGs, students, and FPOs.
In 2023, published popular in popular Telugu monthly magazines, including Telangana State *Vyavasaya Padipantalu,* *Rythunestham* , and *Eruvaka* . The articles touched upon various technological transfers, including *value addition, nutrition, diet diversity, women empowerment, doubling farm income, livelihood activities, and the development of sustainable agriculture,* to farmers, prospective entrepreneurs, rural youth, women SHGs, students, and FPOs.
Opportunities and Scope for Value addition in Rice based Products for MFEs in...Dr. Poshadri Achinna
Paddy (Rice) Value addition in Telangana.
Webinar related organised by Telangana State Food Processing Society, Hyderabad Under the Pradhan Mantri Formalisation of Micro food processing Enterprises (PM-FME) Scheme for Azadi Ka Amrit Mahotsav (India@75) initiative
PROMOTING WOMEN EMPOWERMENT AND DIETARY DIVERSITY IN TRIBAL HAMLETS OF ADILABADDr. Poshadri Achinna
Under TSP funds of ICAR-ATARI-X, Hyderabad promoted women empowerment, Nutrition Sensitive agriculture and Value addition to Locally grown foods at Tribal Areas of Adilabad district, Telanagana State
Roti Bank Hyderabad: A Beacon of Hope and NourishmentRoti Bank
One of the top cities of India, Hyderabad is the capital of Telangana and home to some of the biggest companies. But the other aspect of the city is a huge chunk of population that is even deprived of the food and shelter. There are many people in Hyderabad that are not having access to
Ang Chong Yi Navigating Singaporean Flavors: A Journey from Cultural Heritage...Ang Chong Yi
In the heart of Singapore, where tradition meets modernity, He embarks on a culinary adventure that transcends borders. His mission? Ang Chong Yi Exploring the Cultural Heritage and Identity in Singaporean Cuisine. To explore the rich tapestry of flavours that define Singaporean cuisine while embracing innovative plant-based approaches. Join us as we follow his footsteps through bustling markets, hidden hawker stalls, and vibrant street corners.
At Taste Of Middle East, we believe that food is not just about satisfying hunger, it's about experiencing different cultures and traditions. Our restaurant concept is based on selecting famous dishes from Iran, Turkey, Afghanistan, and other Arabic countries to give our customers an authentic taste of the Middle East
2. Food processing aims to transform the agricultural products into
food and also make food more digestible, nutritious
and extend the shelf life.
• Farmers–get better returns, higher yield, and lower the risks
drastically,
• Consumers-have access to a greater variety, better prices and
new products,
• Economy-gets benefitted with new business opportunities for the
entrepreneurs and the work force gets employment
3. Opportunities for Agro Processing
• Contract Farming
• BCT in FARMAR/IoT devices
• On farm Processing
• Grading & Sorting
• Standardization
• Self Help Group
• Agmarknet
• Rural Gudowns
• DEMIC
• Store at Door step
The Farming Produce
Trade and
Commerce (Promotion
and
Facilitation) Ordinance, 20
20
The Farmers
(Empowerment and
Protection) Agreement
on Price Assurance and
Farm Services Act, 2020
4. Strength Higher food Production
Rising per capita income coupled with increasing awareness
among consumers
Rapid urbanization is driving consumerism in Tier-II & Tier-III
cities
Growing penetration of food and beverages manufacturing
companies in rural areas
Tailor made flavors and region specific tastes
Weakness 1. Lack of state of Art Processing facilities
2. Limited shelf life for Milk, Meat and horticulture produce
3. Fresh produce preferred over processed foods
SWOT Analysis for Food Processing
5. Opportunities Rising business and product innovation
Untapped rural markets
Low-cost price strategy is adopted so as to make the product
affordable to the consumers
Rising farm fresh produce and health foods
Better product packaging and preservation
India to be the youngest nation by 2025
Seven Point Strategy for Doubling of farm income
Threats • Product taste variations
• Competition from multinational companies
• Safety of Processed foods and adulteration
• Increasing life style diseases in India
6. Gaps noticed
Small and Medium industries/Poor plant layouts and
designs
No scope for expansion in plant due to poor design
Low penetration in rural area and high prices for low
volume
Poor sanitation practices
High cost of production and Poor export subsidies
7. Consumer Desires
• Good and Healthy Foods
• Available all year round
• Sufficient Supply
• Conveniently packaged
• Sold in (super) all types of markets
(including e-retail platforms)
• Long shelf life and exotic taste and flavours
• Always Fresh
• Appealing taste & Appearance
• Quality/Autentically sourced Processed
Foods
• High in available nutrients
8. Market Challenges
• Globalisation
• New distribution strategies
• New Processing Technologies
• New Materials/Additives
• New Risks
• Climate Change
• Energy Efficiency
• Water Supply
• Procurement of
quality raw materials
• Greed- Fraud
9. Food Plant: Enclosed area into which food materials are brought
and modified in various ways to manufacture an end
product.
• Plant layout : means allocation of space and arrangement of
equipments in such a manner that overall operating costs are
minimized
Types of Plant layout:
1. Product layout
2. Fixed layout
3. Process layout
4. Combination layout
10. Objectives of Plant layout
• Minimize material handling cost.
• Effective utilization of men, equipment and space.
• Make effective utilization of cubic space.
• Provide for employee convenience- safety & comfort.
• Minimize investment in equipment.
• Minimize overall production time.
11. Principles of Plant layout:
1. Principle of minimum movement.
2. Principle of space utilization.
3. Principle of flexibility.
4. Principle of interdependence.
5. Principle of safety
6. Principle of smooth flow
7. Principle of supervision
8. Principle of satisfaction
12. The location of an industry is determined by
Primary Factors:
– Supply of raw materials
– Nearness to the market
– Transport Facilities
– Supply of Labour
– Availability of power
– Supply of Capital
13. Secondary factors:
1. Proximity to customers
2. Policies of management
3. Plant location
4. Total Cost
5. Volume of production
6. Availability of floor space
7. Nature of manufacturing process
14. Facility Layout :
It is an arrangement of different aspects of manufacturing in an
appropriate manner as to achieve desired production results.
Facility layout considers
• available space,
• final product,
• safety of users and facility and
• convenience of operations.
15. Product or Line layout:
• Machines and equipments are arranged in one line depending
upon the sequence of operations required for the products
Production control.
• The materials move from one work station to another
sequentially without any back-tracking.
• The output of one machine becomes the input of the next
• All the operations including assembly, testing, packing must be
included in the line.
16.
17. Advantages of Product or line Layout
• Low cost of material handling
• Smooth operations
• Continuous flow of work
• Optimum use of floor space
• Shorter processing time
18. Disadvantages of Product or line Layout
• High initial capital investment in special purpose machine.
• Breakdown of one machine will hamper the whole production
process.
• Heavy overhead charges.
19. Fixed layout
• The major product being produced is fixed at one location.
• Equipments, labor and material are moved to that location.
• All facilities are brought and arranged around one work center.
20. Advantages and disadvantages of Fixed Layout
• It saves time and cost.
• The layout is flexible.
• It is economical
• Production period being very long, capital investment is very
heavy.
• Very large spaces required.
• There's a possibility of confusion and conflicts among
different work groups
21. Process layout:
• Machines of a similar type and performing similar operations are
arranged together at one place.
• The work has to be allocated to each area in such a way that no
machines are chosen to do as many different jobs as possible
• Advantages of Process layout:
• Lower initial capital investment.
• Lower overhead costs.
• Change in output design can be adopted to the output of variety of
products.
• Breakdown of one machine doesn’t lead to complete stoppage.
• Effective supervision.
• Great flexibility.
23. Disadvantages of Process layout
• Higher material handling costs.
• More skilled labour is required which further increases the cost.
• Time gap in production is higher.
• Work in progress inventory is high, leading to greater storage
space.
• Costly supervision.
24. Combined layout:
• Certain manufacturing units may require all three processes, namely
intermittent processes (job shops), the continuous process ( mass
production shops), and the representative process combined process
( miscellaneous shops).
• In most of industries, only a product layout or process layout or fixed
location layout does not exist.
• Thus in manufacturing concerns where several products are
produced in repeated number with no likelihood of continuous
production, combined layout is followed.
• Generally a combination or product & process layout or other
combination is followed in practice
25. Advantages of good layout
• Labour cost
•Increase in productivity with more units being produced
per man hour.
•Reduction in the number of workers.
•Minimization of motions between operations.
• Production control
•Increased production rate.
•Providing convenient and adequate storage points.
•Increased production rate.
•Improved ability of forecasting manufacturing time.
26. • Supervision
• Lesser requirement of supervision.
• Reduction in time spent on inspection.
• Reduction in cost of inspection.
• Other manufacturing costs
• Reduced consumption of power.
• Minimization of scrap and defectives.
• Better quality due to reduced handling.
• Reduced costs of maintenance.
• Improved utilization of materials
27. Factory site
• Permission from both national and local governments.
• Comply with legislations.
• Facilities for discharge of waste materials.
• Determination of possible hygienic hazards.
• Basic arrangements for workers.
• Close to market
28.
29. FSSAI –Food safety Compliance
System
• https://foscos.fssai.gov.in/public/guest-login
• https://foscos.fssai.gov.in/public/assets/docs/
KoBwiseDocumentsrequiredforLicense.pdf
• https://foscos.fssai.gov.in/public/assets/docs/
DocumentsrequiredforRegistrationCertificate.
pdf
• file:///D:/FSSAI%20Jobs/PPT%20food%20plan
t%20layout/KindofBusinessEligibility.pdf
30. GENERAL DESIGN PRINCIPLES
• Various services
• heating
• lighting
• ventilation
• waste disposal
• Should operate efficiently.
• Fire resistant.
• Sound transmission and vibration should be minimized.
• Should resist various stresses and strains.
• Must conform to high standard of hygiene
31. MACHINE LAYOUT
H-LAYOUT:-
• Mixing and packing at the ends
• Production flow is smooth
• Pre -Mixing can be done on the same floor
• No bends hence less maintenance of deg conveyors 90
• Less wastages
32.
33. L-LAYOUT:-
• Bends and combination bends required
• Pre - Mixing to be located on the first floor
• Maintenances cost a bit
• Best suited for area with Less space length wise
34.
35. LAYOUT AND DESIGN OF PLANT
• Good Manufacturing Practices (GMP)
• Bio-security
• Black zone and White zone
• No cross movement of labours/ products/ equipment
• White zone - Exit of finished product only
• Black zone – Unhygienic
• Always a forward movement of the products
36.
37. ROOFING AND LIGHTING
• Flat or slightly pitched.
• Height - critical factor.
• Roof - source of natural light.
• Lighting is from two sides: illumination is
more uniform shadowing is restricted.
• Direct sunlight - glare problems and
temperature increases
38. ROOFING AND LIGHTING
• Single glazed windows = heat loss restrict 10%
of the roof area.
• Wall window - glazed area of at least 30% -
• Opening windows are not recommended.
• Artificial lighting - Advantageous.
• Shadows and glare to be avoided.
• Intensity – adequate & should spread
uniformly
39. CEILINGS, WALLS AND FLOORS
• Junctions between ceiling and walls should be rounded and
sealed against dust and water
40. ROOFING AND LIGHTING
• Smooth and free from cracks and crevices
• Resistant to chemical and biological
agents.
• Impervious to grease and water.
• All wall angles, corners and junctions -
sealed and rounded
• Coving of the wall floor junctions to a
height of approx. 15 cm
41. FLOORS AND DRAINS
• Material should be impervious, Durable and impact
resistant.
• Resistant to grease, cleaning agents including hot water or
steam and to biochemical and microbial attack.
• Should be free from cracks, crevices
• Surface should be non-slippery
• Non-slippery floor- surface additives such
as carborundum
42. FLOORS AND DRAINS
• Floor - easy to clean and disinfect.
• Slope – 1:40 to 1:60 towards drains.
• Distance between drains:- restricted to 5 m
• Washing fluids should pass from cleaner to dirtier
areas
43. FLOORS AND MATERIALS
Prone to dust,
little resistance to acids or
to biochemical attack and
liable to wear unevenly
forming pits.
44. DRAINAGE SYSTEM
• Totally covered drains - avoided.
• Should have smooth, vertical sides with a rounded base and be
slopped to allow for adequate water velocity.
• Depth should be sufficient - prevent over flow.
• Should be sited adjacent to but not directly against walls
45. VENTILATION AND AIR CONDITIONING
• Hygienic food processing and/or comfort of
personnel.
• For overcoming condensation
• To minimize the build up of offensive fumes and
odors.
• Optimum environment temperature
21-22°C (for sedentary occupation)
13-14°C (for heavy manual work)
46. VENTILATION AND AIR CONDITIONING
• Humidity: 30-70%
• Rate of Air Change:
– Cooking areas 20 changes / hour
– Stores and Office 1/2 changes / hour
• Air flow - in the opposite direction to the process
flow
• Fresh air - heavy manual work.
• Air entering factory - filtered or treated
• Excess pressure with in factory relative to the
outside is recommended.
47.
48. FACTORY LAYOUT
Reception area
• easy access for transport.
• Efficient unloading to avoid deterioration in the
incoming raw material.
• Liquid – may require pumps
• Dry – may require mechanical means
49. FACTORY LAYOUT
Storage area
• Site- efficient flow to processing line.
• Room should be clean, adequate space for inspection and
cleaning, good air circulation and correct temperature and
humidity.
• Protection from dust, insects, rodents
• Food material should not be placed directly on the floor.
• Cold stores -cuboid in shape
• Efficient air circulation- reduces temp. Fluctuations.
50. PROCESSING AREA
• Processed food material from one operation to the next
should be with the absolute minimum delay.
FLOW CONCEPT
1. Straight line flow (I-flow)
– Process layout is literally straight
– Separate receiving and shipping area
– Minimize the chances of recontamination
51. PROCESSING AREA
2. L-Flow: when straight line flow chart is to be accommodated
Process layout is literally straight.
3. U-Flow: very popular as a combination of receiving and
dispatch
4. S-Flow: when the production line is long and zigzagging on
the production floor is required.
52. FINISHED PRODUCT STORAGE
(i) Constant environment
Correct temperature
Correct humidity
Correct good air circulation
Adequate space
Durable construction materials.
(ii) Clean environment: Protection from Dust, air, insects, birds and
other pets.
(iii) Careful handling.
(iv) Efficient stock rotation.
(v) Sited at distance from warm processing area.
53. EMPLOYEE SERVICE & WELFARE AREA
Principal amenities for employees.
• Toilets – with in 50 m distance
1 per 15 female employees
1 per 25 male
• Hand washing – in food handling areas
1 basin/ 10-12 employees
• Hot (44°C) + cold water tapes – knee/foot operated
60. Air knife Air sweep
Flighted conveyor Paddle Water spray
15 LPM
Water spray 10 LPM
Fryer inlet Conveyor
Salinity Water
z
Spray Ball nozzles Oil Mist Filtre
Fryer Hood MM 710
Take out conveyor
A Type B Type C type Submerger
Oil inlet Paddles
61.
62. Raw material
reception
QC
inspecti
on
Rejec
t
acce
pt
Store
s
Bottl
es
Crowns Co2 Carbon Hyflo Crate Sugar
Co2
cylinde
rs
Raw
wate
r
Chlorination
CCP
1
Syrup room
Empty
bottles from
shipping
WTP
Bottle
washer
Rejec
t
Empty
canisters from
market
Pre
inspecti
on
Caniste
r
washer
Washe
d
caniste
rs
Filing
Storage in
cold room
To market
Washe
d
bottles
W
bottle
inspecti
on
Final
inspec
tion
CCP
2
Crowning
Datecodin
g
Casin
g
Warehous
e
Crate
washer
Concentra
te (4-10 c)
Chemicals
Ready
syrup
Simple
syrup
Filing
Rejec
t
Rejec
t
Parami
x
Beverages- Soft Drinks
75. Preparation of idly mix:
Finger Millets
Soaking in water (20 h)
Grinding
Coarse batter 1
Mix 1 and 2
Addition of rice powder
Addition of seasonings
Addition of water
Mix to prepare batter
Fermentation of batter(5h,29˚C)
Dehydration(Vacuum oven 90°C
for at 700 mmHg)
Vacuum packaging in LDPE bags
Storage at 5°C under
refrigeration
Black gram
soaking in water (4h)
Grinding
Smooth thick
Gelatinous paste 2
76. Instant Dosa mix
Finger millets
Soaking in water (20h)
Grinding
Coarse batter 1 Mix 1 and 2
Addition of seasonings
Addition of water
Mix to prepare dosa batter
Fermentation
Dehydration(Vacuum oven
90˚C for at 700 mmHg)
Vacuum packaging in LDPE bags
Storage at 5˚C under
refrigeration
Black gram
soaking in water (4h)
Grinding
Smooth thick
Gelatinous paste 2
79. Year
Minimum support price (MSP) for
raw red gram (Rs./100kg)
Red gram dhal Price
(Rs./100kg)
2014-2015 4350 12000
2015-2016 4625 9000
2016-2017 5050 8200
2017-2018 5450 6100
2018-2019 5675 6200
2019-2020 5800 8600
2020-2021 6000 10000
Cost of raw material and Dhal during last 5 years
80. Milling fractions obtained from 100 kg of raw red gram in commercial dhal
S.No Particulars
Market price
Rs./kg
Market
price
Rs./kg
1 Premium quality Dhal recovery is (57.5%) @ 100 5750
2 Second grade (B Grade) dhal recovery 18.6%) 65 1209
3 Dehusked whole or Un husked grains 4% 70 280
4 Husk and powder (20%) 15 300
Income from processing of 100 kg Red gram 7539
Raw Red gram MSP for 100 kg 6000
Processing charges in Rs. 500
Profit 1039
82. Particulars Pods Recovery A Grade B & C Grade
Quantity in Kg 100 75 40 35
Cost Per Kg( Rs.) 52.75 120 60
Total cost in (Rs.) 4800 2100
Total income per q 6900
MSP (2020-21) per q. in Rs. 5275
Profit in Rs. 1625
Edible Oil recovery( 40%)
Quantity of Per 35 kg of B&C Grade 14
Cost per kg oil (Rs.) 1820
Deoiled cake (55%) in kg 19.25
Deoiled cake cost per kg is Rs.30/kg 577.5
Total income from per 35 kg of B&C grade 2397.5
Total income in Rs. 9297.5
Total Net income in Rs. 4022.5
Groundnut Value addition
86. Tribal
Villages
Average weight in kg
ICMR
Standard
Weight in Kg
for 3 years
Average Height in cm
ICMR
Standard
Height in cm
for 3 years
1st day 90th Day
Girls: 14.0 kg
Boys: 14.0kg
1st day
90th day
Girls: 94 cm
Boys: 95.2
Shaikguda 10.9 11.3 83.8 84.0
Markaguda 11.3 11.7 84.2 84.5
Pataguda 11.3 11.8 84.3 84.6
Rajgad 11.2 11.5 84.2 84.4
Sheerguda
11.4 11.8 84.3
84.7
Raiguda 11.0 11.5 83.9 84.3
Average test
Group
11.2 11.6 0.4 kg 84.1 84.4 0.3 cm
Normal group 11.3 11.5 0.2kg 84.9 85.1
0.2cm
**Age 3 years: Per day 40g of millet based nutrient dense food for 90 days
(given 8 containers net weight of 500g per children through ANGANWADI centers: 36 members )
87. Fortification of Atta with Soy Flour
• Permitted by Government of India
• Blends well with atta
• Atta can be substituted up to 10% with
defatted soy flour
• Improved protein content
– DSF has almost five times more
protein than atta
• Increased freshness
– Soy retains more moisture thus
increases freshness in roti
88. Fortification of Besan with Soy Flour
• Blends very well with besan with no
beany flavor
• Besan can be substituted up to 20%
with defatted soy flour
• Extensive research has been done on
soy fortified traditional products
90. S. No Ingredients
Total cost of
Production
1 Raw material cost 3447
2 Labour charges @ Rs. 250 day /person for 3 days (2 Person) 1500
3 Packaging cost (250g container @ Rs. 3) total 400 no.s 1200
Total cost of production 6147
S.No Ingredients Sales value (Rs.)
1 Total number of units (size of 250g) 400
2 Projected selling Price ( minimum cost) / per unit size 35
3 Total sales value in Rs. is 14000
Benefit Cost Ratio is 2.27:1
Tomato Pickle :Total inputs cost in Rs.
Sales
95. Value Chain of Capsicum /Bell pepper production in Poly house
96. Mahua Processing- FPO
KVK, Adilabad given technical inputs for Mahua processing, storage life and
nutritional information for Mahua based products to the Bheem bai Adivasi
Mahila Sakara Sangam, Utnoor
Established Multipurpose flour mill for Processing of Mahua- millet
based foods.
97.
98. Year of Establishments 2019
Members 35
Active members 21
Quantity Processed (in kg) 600
Cost of raw materials Including packaging (in Rs.) 48000
Labour charges (in Rs.) 18000
Size of SKU’s (in kg) 0.5 to 1
Total expenditure or investment (in Rs.) 66000
MRP for SKU per kg (in Rs.) 400
Total earnings in Rs. 240000
Net Profit (in Rs.) 174000**
B:C ratio 3.63:1
Daily income per each member 500/-
***Profit Sharing: 25% depositing in the name of society 15% bonus for active
members and remaining will be the operational cost
Bheem bai Adivasi Mahila Sakara Sangam, Utnoor
105. Survey and Consensus Building
INTERVENTIONS
Established 17 Multipurpose
processing mills at 17 remote
tribal hamlets
Number of House holds in tribal
hamlet: 50- 80
Benefiting over 5200 tribal
household members @ a project
cost of Rs 5.2 lakhs (TSP)
One Woman farmer is managing
the unit in each village
Earning an amount of Rs. 3200 to
3800 per month apart from
regular farm income
108. Advantages of multi-processing units in remote tribal Hamlets
Process locally grown sorghum, millets, wheat, pulses and other foods for their
household consumption
Benefiting over 1000 households or 5000 household members.
Reduce the gaps in primary processing infrastructure for sorghum, millets,
soybean, red gram, Bengal gram and spices for domestic consumption
Tribal families need not to go to mandal headquarters or major villages for flour
milling or grinding spices like chili and turmeric
Preparation of varied diets from locally grown foods helped reduce nutritional
deficiencies among children and adolescent girls
Tribal women were trained to produce malted foods, dhal milling and spice
powders for income generation.
110. Impact
Paved the way for the production of
diverse balanced diet from locally
grown foods with minimum
expenditure or no cost.
111.
112. To reap benefit of scale in terms of
procurement of inputs, availing common
services and marketing of products.
The States would identify food product
for a district keeping in view the existing
clusters and availability of raw material.
ONE District ONE Product (ODOP)
113. Up gradation of Individual Micro Food Processing Units
A Unit can avail credit-linked capital subsidy
@35% of the eligible project cost with a
maximum ceiling of Rs.10 lakh per unit.
The beneficiary contribution should be
minimum 10% and the balance should be
loan from a Bank.
114. Support to FPOs / SHGs / Cooperatives
The scheme would provide support t o F P O
s/ S H G s/ P r o d u c e r Cooperatives for
capital investment along the entire value
chain with credit linked grant @ 35%.
115. Seed Capital to SHG
Seed capital @ Rs. 40,000/- per SHG member would be provided to those engaged
in food processing for working capital and purchase of small tools.
Seed capital as grant would be provided to the SHG federation which, in turn,
would be extended to members as loan through the SHGs.
116. Common Infrastructure
Credit linked grant @35% would be provided to FPOs, SHGs, cooperatives, State owned
agencies and private entrepreneurs for development of common infrastructure.
117. Conclusion
India’s large market size with growing incomes and changing life
styles also creates incredible market opportunities for food
producers, food processors, machinery makers, food technologists
and service providers in this sector.
Poor agricultural performance can lead to inflation, farmer
distress and unrest and larger political and social disaffection—
all of which can hold back the economy.”
118. References/Acknowledgement
• MOFPI, GOI,
• Olamspice International
• ICAR-IVRI, Izatnagar
• I D fresh/JOVAKI AGROFOOD INDIA PVT LTD
• Neni Food Products
• Frubites products, Livoil,
• Source trace,
• Prajamitha Co-operative society, Utnoor
• American Soybean Association, Institute of Food Technology (IFT)
• Synthite Industries