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Term Project: CE 5309/4363 Prestressed Concrete
Design of Bridge 205 of I-35W Extension Project and
Design of Post Tensioned Two-Way Slab
Submitted to:
Dr. Shih Ho Chao
Department of Civil Engineering
By: Group 5
Anaimallur Mani,Lokesh Kumar
Gurjar, Santosh Mahendra
Kintner, Courtney Lynn
Mukati, Gaurav Singh
Rampurawala, Sameer
Tuladhar, Shuveksha
Nukala, Vishwas
May 5, 2016
CE 5309 Prestressed Concrete Design Group 5
Project Final Report Spring 2016
1
Abstract
This project provides an opportunity to implement the knowledge gained through the prestressed
concrete design course on a real world situation. The problem statement requires group members
to divide the tasks such as planning project schedule, software analysis and preparation of design
calculations, specifications and report. Also from a technical viewpoint, by designing bridge
girders and parking floor slab with material and geometrical constraints, provides the necessary
experience for the group members in their engineering careers. It provides a more detailed study
of the various provisions in the code and its commentary. Also the recommendations stated by
various authors in field of prestressed concrete design and its practice is another addition from the
project. The invaluable benefits gained through this experience boosts the designing skills and
problem solving abilities of the group and this will surely enhance their knowledge in future design
and construction works.
The term project includes two tasks. The first task is a bridge design with pre-tensioned bridge
girders and the second task involves a building design with post-tensioned two-way slabs. The
design and analysis of the given structure is performed as per the guidelines and requirements
stated in the American Concrete Institute Building Code Requirements for Structural Concrete of
(ACI 318) and American Association of State Highway & Transportation Officials (AASHTO
LRFD Bridge Design Specifications).
CE 5309 Prestressed Concrete Design Group 5
Project Final Report Spring 2016
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Table of Contents
Abstract.......................................................................................................................................... 1
List of Figures................................................................................................................................ 4
List of Tables ................................................................................................................................. 4
Part 1: Bridge 205 of I-35W Extension Project Design Using PGSuper ................................. 5
1. INTRODUCTION.................................................................................................................... 6
1.1 Project Scope ..................................................................................................................... 6
1.2 Software............................................................................................................................. 6
2. PROJECT METHODOLOGY ................................................................................................. 6
2.1 Study of Plan and General Arrangement ........................................................................... 6
2.2 Design Parameters ............................................................................................................. 6
2.3 PGSuper Analysis and Design Procedure.......................................................................... 7
3. ANALYSIS AND RESULTS ................................................................................................... 11
4. DESIGN SUMMARY............................................................................................................. 12
5. SHOP DRAWINGS................................................................................................................ 15
6. CONCLUSION...................................................................................................................... 15
Part 2: Designof Post-Tensioned Two Way Slab for Oak Creek Village Apartments Using
ADAPT-PT .................................................................................................................................. 16
1. INTRODUCTION.................................................................................................................. 17
1.1 Project Scope ................................................................................................................... 17
1.2 Software........................................................................................................................... 17
2. PROJECT METHODOLOGY ............................................................................................... 17
2.1 Study of Plan.................................................................................................................... 17
2.2 Design Parameters ........................................................................................................... 18
2.3 ADAPT-PT Analysis and Design Procedure................................................................... 19
2.4 Calculation of effective prestressing force (fse)................................................................... 20
3. ANALYSIS AND RESULTS ................................................................................................... 22
3.1 Design Moment ............................................................................................................... 22
CE 5309 Prestressed Concrete Design Group 5
Project Final Report Spring 2016
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3.2 Check for stresses: ........................................................................................................... 23
3.3 Deflection: ....................................................................................................................... 24
4. DESIGN SUMMARY............................................................................................................. 24
4.1 Number of Strands............................................................................................................... 24
4.2 Tendon Profile ................................................................................................................. 25
4.3 Shear Design for punching shear..................................................................................... 25
4.4 Longitudinal Reinforcement............................................................................................ 26
4.5 Materials Summary.......................................................................................................... 26
4.6 Summary Report:............................................................................................................. 27
5. SHOP DRAWINGS........................................................................................................... 28
6. CONCLUSION...................................................................................................................... 28
WORK DISTRIBUTION ........................................................................................................... 29
REFERENCES............................................................................................................................ 30
APPENDIX A-1: BRIDGE GIRDER DESIGN REPORT OUTPUT.................................... 31
APPENDIX A-2: BRIDGE GIRDER DESIGN MANUAL CALCULATIONS ................... 34
A. Calculation of Flexural Strength for Span 2- Girder A........................................................ 34
B. Live Load Distribution Factor for an Interior Beam (For Span 5 – Girder D) ................... 35
C. Live Load Distribution Factor for an Interior Beam (For Span 1 – Girder D)................... 36
APPENDIX A-3: BRIDGE GIRDER SHOP DRAWINGS .................................................... 38
APPENDIX B-1: SLAB DESIGN.............................................................................................. 39
INPUT DRAWINGS FOR OAKLAND CREEKS....................................................................... 39
APPENDIX B-2: SLAB DESIGN SHOP DRAWINGS .......................................................... 40
CE 5309 Prestressed Concrete Design Group 5
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List of Figures
Figure 1: Overall Plan..................................................................................................................... 9
Figure 2: Cross-Sectional View for Spans 1,3,5,6 and 7 ................................................................ 9
Figure 3: Cross-Sectional View for Span 2 .................................................................................... 9
Figure 4: Cross-Sectional View for Span 4 .................................................................................... 9
Figure 5: Cross section and Debonding Pattern for Span 2 Girder A........................................... 10
Figure 6: Longitudinal View of Span 1- Girder A........................................................................ 10
Figure 7:Moment Results at Midspan‐Exterior Girder (Span 1) .................................................. 11
Figure 8: Shear Results at Midspan‐Exterior Girder (Span 1)...................................................... 11
Figure 9: Displacement Results at Midspan‐Exterior Girder (Span 1)......................................... 12
Figure 10: Plan View .................................................................................................................... 18
Figure 11: Elevation View ............................................................................................................ 18
Figure 12: Adapt Model................................................................................................................ 19
Figure 13: Moment Diagram ........................................................................................................ 22
Figure 14: Stress Diagrams........................................................................................................... 23
Figure 15: Deflection.................................................................................................................... 24
Figure 16: Tendon Height Diagram.............................................................................................. 25
List of Tables
Table 1: Girder Design Summary (All Spans).............................................................................. 12
Table 2: Mild Steel Reinforcement Design for Span 1- Girder A ................................................ 13
Table 3: Distribution Factor for an Interior Beam........................................................................ 13
Table 4:Sample Girder Schedule .................................................................................................. 14
Table 5: Sample Shear Reinforcement Detail............................................................................... 14
Table 6: Camber and Deflections.................................................................................................. 14
Table 7: Prestress Force and Strand Stresses for Span 1- Girder A.............................................. 15
Table 8:Allowable Stress limits .................................................................................................... 19
Table 9: Number of Strands and Tendon Force ............................................................................ 24
Table 10:Critical Section Stresses ................................................................................................ 25
Table 11: Punching Shear Reinforcement .................................................................................... 25
Table 12: Longitudinal Reinforcement......................................................................................... 26
CE 5309 Prestressed Concrete Design Group 5
Project Final Report Spring 2016
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Part 1: Bridge 205 of I-35W Extension Project
Design Using PG Super
CE 5309 Prestressed Concrete Design Group 5
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1. INTRODUCTION
The main objective of this project is to design all the simply supported pre-tensioned prestressed
concrete TxDOT I-girders for the seven-span Bridge 205 of I-35W extension project in the most
economical way. The minimum number of strands, minimum number of girders, or minimum
weight, or a combination of these items is to be found and also to replace the steel plate girders at
the second span by prestressed TxDOT I-girders.
1.1 Project Scope
The project scope is to study general arrangement plan, perform analysis in PGSuper and design
all 7 spans using AASHTO LRFD and TxDOT specifications for presressed concrete bridges.
Finally prepare shop drawings and specifications along with a manual design check.
1.2 Software
The analysis was performed by using PGSuper (Prestressed Girder Superstructure Design and
Analysis), V. 2.9 (AASHTO LRFD 2014) for bridge design. Autodesk AutoCAD 2016 is used to
prepare structural drawings (shop drawings) and specifications
2. PROJECT METHODOLOGY
2.1 Study of Plan and General Arrangement
Bridge 205 is a southbound bridge on North Tarrant Expressway Segment 3A North that is 900.35'
long with 7 spans. It is on a horizontal curve with a radius of 5,800' and a vertical curve with an
entrance grade of +3% and an exit grade of – 2.46%. The second span utilizes steel girders to cross
the 230.56' between bents 2 and 3. Every other span on the bridge uses Tx54 girders. Six of the
seven bents are placed at a skew angle. The bridge has SSTR rails on either side of the deck and
an 8 ft CLF-RO fence on either side of spans 2 and 3. The overall width of the bridge varies in
span 1 and span 7 from 52'-8'' to 53'-5''. In spans 2-6, the overall width of the bridge is a constant
53'-5''.
2.2 DesignParameters
The design was based on TxDOT 2013 Bridge Design manual. As per the project statement, the
design was based on an overall bridge length of 900.35', overall width of bridge of 53'. and a
roadway width of 51'. TxDOT T551 railing was used which has a weight of 382 plf. A typical
CE 5309 Prestressed Concrete Design Group 5
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composite cast-in-place deck that is 8'' thick was used with a strength of f'c=4 ksi, Ec=3605 ksi.
The various type of TxDOT girder was used for each span as per need for the most economical
design.
The girders were designed with f'c = 8.5 ksi, f'ci= 6 ksi, Ec= 5255 ksi initially but it was changed
as per the requirement. The limitation of the practical length of a precast prestressed concrete
girder is 230'. The location of the piers was not allowed to change so we had to use the same seven
span as in the original design drawings. The width of the bridge was also not allowed to be
changed.
2.3 PGSuper Analysis and DesignProcedure
The PG Super software has a built in material library and modeling template. All 7 spans are
modeled according to the alignment given in the Bridge 205 plans. The overall plan and a cross
section view of span 1 is shown in figures 1 and 2. An initial trial is performed by modeling the
similar cross-sections and number of girders for all spans as given in input drawings of Bridge
205. Multiple iterations of specification checks are performed with numerous checks to optimize
the design and meet project objectives. Girder size, number of strands, amount of mild steel
reinforcement and debonding patterns are tried in various combinations to come up with our final
design. The following are the checks PG Super does when analyzing the bridge. A sample of the
output from some of these checks can be found in Appendix A-1.
ο‚· Strand Stresses [5.9.3]
ο‚· Stress Check for Service I for Casting Yard Stage (At Release) [5.9.4.1.2]
ο‚· Stress Check for Service I for Deck and Diaphragm Placement (Bridge Site 1)
ο‚· Stress Check for Service I for Final without Live Load (Bridge Site 2) [5.9.4.2.1]
ο‚· Stress Check for Compressive Stresses for Service I for Final with Live Load (Bridge Site 3)
[5.5.3.1]
ο‚· Stress Check for Tensile Stresses for Service III for Final with Live Load (Bridge Site 3)
[5.9.4.2.2]
ο‚· Stress Check for Compressive Stresses for Fatigue I for Final with Live Load (Bridge Site 3)
[5.5.3.1]
CE 5309 Prestressed Concrete Design Group 5
Project Final Report Spring 2016
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ο‚· Positive Moment Capacity for Strength I Limit State for Final with Live Load Stage (Bridge
Site 3) [5.7]
ο‚· Ultimate Shears for Strength I Limit State for Bridge Site Stage 3 [5.8]
ο‚· Horizontal Interface Shears/Length for Strength I Limit State [5.8.4]
ο‚· Longitudinal Reinforcement for Shear Check - Strength I [5.8.3.5]
ο‚· Optional Live Load Deflection Check (LRFD 2.5.2.6.2)
ο‚· Girder Dimensions Detailing Check [5.14.1.2.2]
ο‚· Stirrup Detailing Check [5.8.2.5, 5.8.2.7, 5.10.3.1.2]
ο‚· Camber Check
Span 2 proved to be the most difficult span to design due to its length of 230'. The original plans
for Bridge 205 show this span using steel plate girders to make transportation and construction
feasible at site. Initial design started with 6-Tx70 girders and continued until the maximum number
of girders could fit within the width of the bridge while keeping in mind the minimum spacing
requirement of 3.5’. Due to its long span, the stress limits in concrete at initial and service stage
had to be increased beyond the project permissible values, as allowed by Dr. Chao. The final f’ci
and f’c in our design are 9 ksi and 15 ksi, respectively. Eventually 15-Tx70 girders were required
in Span 2 (Figure 3 and 4) to ensure the capacity to demand ratio was equal to or greater than 1.0
for various stress stages and girder locations listed below.
A similar approach is used to design the remaining spans and designs for every span are grouped
to streamline the designs and achieve feasibility in construction planning. 5-Tx54 girders were
safe in every span except for Span 4. For Span 4 the maximum number of girders for Tx54 with
the minimum spacing was unsafe, hence increased the girder size to 8-Tx62. An optional design
with 5-Tx70 was checked for span 4 and was finalized since the material weight was significantly
lower than 8-Tx62 (Figure 5).
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Figure 1: Overall Plan
Figure 2: Cross-Sectional View for Spans 1,3,5,6 and 7
Figure 3: Cross-Sectional View for Span 2
Figure 4: Cross-Sectional View for Span 4
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Figure 5: Cross section and Debonding Pattern for Span 2 Girder A
Figure 6: Longitudinal View of Span 1- Girder A
CE 5309 Prestressed Concrete Design Group 5
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3. ANALYSIS AND RESULTS
The analysis was carried out in PG Super Software. Below are graphs depicting the shear and
moment diagrams as well as the displacement diagram for Span 1 Girder A.
Figure 7:Moment Results at Midspan‐Exterior Girder (Span 1)
Figure 8: Shear Results at Midspan‐Exterior Girder (Span 1)
CE 5309 Prestressed Concrete Design Group 5
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Figure 9: Displacement Results at Midspan‐Exterior Girder (Span 1)
4. DESIGN SUMMARY
All girders used normal weight concrete and 270 ksi low-lax strands. A summary of design
specifications for all 7 spans is shown in Table 1.
Table 1: Girder Design Summary (All Spans)
Span 1 Span 2 Span 3 Span 4 Span 5 Span 6 Span 7
Length of Span 102.5 ft 230.58 ft 111.17 ft 130 ft 98.09 ft 114 ft 114 ft
Girder Type TX 54 TX 70 TX 54 TX 70 TX 54 TX 54 TX 54
Number of Girders 5 15 5 5 5 5 5
Spacing 12 ft 3.52 ft 12 ft 7 ft 12 ft 12 ft 12 ft
Number of Strands 48 70 48 56 48 54 54
Dia. of Strands 0.6” 0.7” 0.6” 0.7” 0.6” 0.6” 0.6”
Straight Strands 40 70 40 40 40 46 46
Harped Strands 8 54 8 8 8 8 8
Debonded Strands 0 22 0 12 0 0 0
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Project Final Report Spring 2016
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Table 2 shows a sample calculation of Mild Steel Reinforcement for a Span 1 Girder A.
Table 2: Mild Steel Reinforcement Design for Span 1- Girder A
Table 3 shows a comparison of Live Load Distribution Factors calculated by PG Super for two
sample interior beams with manual calculations.
Table 3: Distribution Factor for an Interior Beam
Distribution Factors Span/Girder Calculated PGSuper
Live Load Distribution Factor for Moment
(Strength and Service Limit States)
1D
0.8542
0.8042*
0.845
Live Load Distribution Factor for Moment
(Strength and Service Limit States)
5D 0.8612 0.908
*reduction of LLDF for moment in longitudinal beam on skewed supports
CE 5309 Prestressed Concrete Design Group 5
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Table 4 show the sample girder schedule for span 1 which is extracted from the PGSuper
software.
Table 4:Sample Girder Schedule
Table 5 shows the sample shear reinforcement detail.
Table 5: Sample Shear Reinforcement Detail
Table 6: Camber and Deflections
CE 5309 Prestressed Concrete Design Group 5
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Table 7: Prestress Force and Strand Stresses for Span 1- Girder A
5. SHOP DRAWINGS
CAD drawings of Span 1 Girder A were developed using the design developed in PG Super. A
cross section view, elevation view and shear stirrup details have been included in the shop
drawings. They can be found in Appendix A-3.
6. CONCLUSION
In summary, we optimized the design of this bridge to use only prestressed concrete girders and to
be the most economical design possible. In doing this, we used 5-Tx54 girders in all spans except
for Spans 2 and 4, which used 15 and 5 Tx70 girders, respectively. This design allowed our bridge
to be as lightweight as possible, while remaining safe for traffic.
CE 5309 Prestressed Concrete Design Group 5
Project Final Report Spring 2016
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Part 2: Design of Post-Tensioned Two Way Slab for
Oak Creek Village Apartments Using ADAPT-PT
CE 5309 Prestressed Concrete Design Group 5
Project Final Report Spring 2016
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1. INTRODUCTION
The main objective of this project is to design the post-tensioned two-way slab for the Oak Creek
Village Apartments by using ADAPT/PT 2015 software. This is a slab of a two story garage
building. We were assigned to carry out the design for the strip with 3 spans and a cantilever to
the left of the span.
1.1 Project Scope
The project scope is to study floor plan, perform analysis and design of the two-way slab using
ADAPT/PT 2015 software and ACI 318-2014 specifications for prestressed concrete building
design to find the number of strands, tendon layout and the amount of post tensioning force
required to balance the service load on the slab.
1.2 Software
The analysis was performed by using ADAPT-PT (AASHTO LRFD 2014) for slab design.
Autodesk AutoCAD 2016 is used to prepare structural drawings (shop drawings) and
specifications
2. PROJECT METHODOLOGY
2.1 Study of Plan
According to the plan there are 3 continuous spans of 29 ft. and a cantilever of 16.96 ft. to the left
of the spans. The width of cantilever span and first two continuous spans are 14 ft. while for the
third span it is 27 ft. For cantilever span and first two continuous spans the slab width of 14 ft.
spans on left side of the columns as on the right side there is a ramp, while for the third 27ft. span
the slab spans on both sides of the column with span width of 13 ft. on the right side. According
to the plan the columns supporting the slab have the size of 2ft. X 2ft. and a height of 12 ft.
CE 5309 Prestressed Concrete Design Group 5
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Figure 10: Plan View
Figure 11: Elevation View
2.2 DesignParameters
The design was based on ACI 318-2014 Building Design Manual. As per the project statement,
the design was based on an overall slab thickness of 8-in. For design of slab the concrete strength
f’c = 4 ksi, f’ci = 3 ksi, Ec = 3605 ksi. was initially used but it was changed within the limits later.
No drop panels or transverse beams were allowed to use. A 0.5-in. diameter, Grade 270 low-
relaxation strands with initial prestress = 0.8 fpu were used. Superimposed dead load = 20 psf
(uniform) and live load = 40 psf (uniform) was given. The PT tendons were assumed to end at an
intermediate coupler and there was no effect on the slab beyond the coupler. The stress limits
according to ACI are summarized below in Table 8.
CE 5309 Prestressed Concrete Design Group 5
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Table 8:Allowable Stress limits
Limits Values
Tension stress limits βˆšπ‘“β€² 𝑐
At Top 6.000
At Bottom 6.000
Compression stress limits / f'c At all locations 0.450
Tension stress limits (initial) βˆšπ‘“β€² 𝑐
At Top 3.000
At Bottom 3.000
Compression stress limits (initial) / f'c At all locations 0.600
2.3 ADAPT-PT Analysis and Design Procedure
All 3 continuous spans and cantilever are modeled according to given plans. The 3D view of the
slab modelled in ADAPT-PTRC 2015 is shown in figure below. Multiple iterations are performed
to optimize the design and meet project objectives. In order to design the post tension slabs we
need to input the value of effective prestressing force (fse) after all the losses. For this all the
calculations are shown below.
Figure 12: Adapt Model
CE 5309 Prestressed Concrete Design Group 5
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2.4 Calculationof effective prestressing force (fse)
1.Losses due to Shrinkage
πœ€π‘ ( 𝑑) =
𝑑
𝑏 + 𝑑
πœ€π‘ π‘’ 𝐾𝑆𝐻 𝐾𝑆𝑆
b= 35 …for moist cured normal weight concrete
t= 21 days (assumed)
Assuming relative humidity(H) of 60%.
πœ€π‘ π‘’ = 6π‘₯10βˆ’4
𝐾𝑆𝐻 = 1.40 βˆ’ 0.01𝐻 = 1.40 βˆ’ 0.01π‘₯60 = 0.8
𝑉
𝑆⁄ = 3.91 𝑖𝑛.
𝐾𝑆𝑆 = 0.86 βˆ’
(0.86 βˆ’ 0.77)
(4 βˆ’ 3)
(3.91 βˆ’ 3) = 0.778 > 0.6 π‘“π‘œπ‘Ÿ π‘ β„Žπ‘Ÿπ‘–π‘›π‘˜π‘Žπ‘”π‘’
Assume long-term losses to take place over 50 years (18250 days):
πœ€π‘ π‘‘ =
18250
18250 + 35
(6π‘₯10βˆ’4)(0.8)(0.778) = 3.727π‘₯10βˆ’4
𝐸 𝑝𝑠 = 28500 π‘˜π‘ π‘–
∴ βˆ†π‘“π‘π‘  = 28500 βˆ— 3.727 βˆ— 10βˆ’4
= 10.62 π‘˜π‘ π‘–
2. Losses due to Creep
𝐢𝑐𝑑( 𝑑) =
𝑑0.6
10 + 𝑑0.6
𝐢𝑐𝑒 𝐾𝐢𝐻 𝐾𝐢𝐴 𝐾𝐢𝑆
𝐢𝑐𝑒 = 2.0
𝐾𝐢𝐻 = 1.27 βˆ’ 0.0067𝐻 = 1.27 βˆ’ 0.0067 βˆ— 60 = 0.868
𝑑𝐴 = 21 π‘‘π‘Žπ‘¦π‘  ( π‘Žπ‘ π‘ π‘’π‘šπ‘’π‘‘)
𝐾𝐢𝐴 = 1.25𝑑𝐴
βˆ’0.118
= 1.25 βˆ— 21βˆ’0.118
= 0.873
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𝐾𝐢𝑆 = 0.87 βˆ’
(0.87 βˆ’ 0.77)
(4 βˆ’ 3)
(3.91 βˆ’ 3) = 0.779 > 0.68 π‘“π‘œπ‘Ÿ π‘π‘Ÿπ‘’π‘’π‘
𝐢𝑐𝑑( 𝑑) =
182500.6
182500.6 + 10
(2.0)(0.868)(0.873)(0.779) = 1.1487
𝑓𝑐𝑖
β€²
= 6000 𝑝𝑠𝑖
𝐸𝑐𝑖 = 57000βˆšπ‘“π‘π‘–
β€²
= 57000 βˆ—
√6000
1000
= 4415 π‘˜π‘ π‘–
𝑓𝑐𝑖 = 216 βˆ— 1000 βˆ— 17 βˆ— 0.294/1680 = 642.6 𝑝𝑠𝑖
πœ€ 𝑐𝑖 =
𝑓𝑐𝑖
𝐸𝑐𝑖
=
642.6π‘₯10βˆ’3
4415
= 1.455π‘₯10βˆ’4
𝐢𝑐( 𝑑) =
πœ€ 𝑐( 𝑑)
πœ€ 𝑐𝑖
β†’ πœ€ 𝑐( 𝑑) = 𝐢𝑐( 𝑑) βˆ— πœ€ 𝑐𝑖 = 1.1487 βˆ— 1.455π‘₯10βˆ’4
= 1.672 βˆ— 10βˆ’4
βˆ†π‘“π‘π‘  = 𝐸 𝑝𝑠 βˆ— πœ€ 𝑐( 𝑑) = 28500βˆ— 1.672 βˆ— 10βˆ’4
= 4.765 π‘˜π‘ π‘–
3. Losses due to Relaxation of strands
βˆ†π‘“π‘π‘Ÿ = 𝑓𝑝𝑖
log( 𝑑)
𝐾
[
𝑓𝑝𝑖
𝑓𝑝𝑦
βˆ’ 0.55]
K=45 for Low relaxation strands
For low-relaxation strands: 𝑓𝑝𝑦 = 0.9𝑓𝑝𝑒 = 0.9 βˆ— 270 = 243 π‘˜π‘ π‘–
𝑓𝑝𝑖 = 0.8𝑓𝑝𝑒 = 0.8 βˆ— 270 = 216 π‘˜π‘ π‘–
βˆ†π‘“π‘π‘Ÿ = 216 βˆ—
log(18250)
45
[
216
243
βˆ’ 0.55] = 6.931 π‘˜π‘ π‘–
∴ Total losses = 22.316 ksi
∴ 𝒇 𝒑𝒆 = πŸπŸπŸ” βˆ’ 𝟐𝟐. πŸ‘πŸπŸ” = πŸπŸ—πŸ‘. πŸ”πŸ– π’Œπ’”π’Š
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3. ANALYSIS AND RESULTS
3.1 DesignMoment
The moment diagram is shown in Figure 13 which shows positive and negative moments at the
supports and midspan.
LOAD COMBINATION: Envelope
Moment Diagrams
Project: "Design Of Two-Way Slabs" / Load Case: Envelope
Moment Drawn on Tension Side
Figure 13: Moment Diagram
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3.2 Check for stresses:
According to ACI 318-2014 the checks for limiting stresses at service are given by ADAPT-PT
are as follows:
Figure 14: Stress Diagrams
-500
-400
-300
-200
-100
0
100
200
300
400
500
L-Cant SPAN1 SPAN2 SPAN3
Stress Diagrams
Project: "DesignOfTwo-WaySlabs" /LoadCase:Envelope
Tensile Stress Positive
Stress[psi]
AllowableStresses TopMax TopMin
-1000
-800
-600
-400
-200
0
200
L-Cant SPAN1 SPAN2 SPAN3
Stress Diagrams
Project: "DesignOfTwo-WaySlabs" /LoadCase:Envelope
Tensile Stress Positive
Stress[psi]
AllowableStresses BottomMax BottomMin
CE 5309 Prestressed Concrete Design Group 5
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3.3 Deflection:
The figure 15 shows the deflection for all the three spans.
Figure 15: Deflection
4. DESIGN SUMMARY
4.1 Number of Strands
The number of strands as per the design parameters, loading and the strength and geometry of the
slab was calculated by the ADAPT-PT. The number of strands was 17.
Table 9: Number of Strands and Tendon Force
2.0
1.5
1.0
0.5
0
Left Cantilever Span1 Span2 Span3
Deflection Diagrams
File: final safe adapt dgn
Deflection[in]
ServiceEnv. MaxTotal ServiceEnv. MinTotal
CE 5309 Prestressed Concrete Design Group 5
Project Final Report Spring 2016
25
4.2 Tendon Profile
The tendon profile of one of the strands is as shown in the figure below.
Figure 16: Tendon Height Diagram
4.3 Shear Designfor punching shear
The results of shear design carried out by ADAPT-PT are as follows The 2-way shear also known
as punching shear was checked near the edge of the columns. Based on the stresses shown in Table
10, shear studs rails were not provided.
Table 10:Critical Section Stresses
Label Layer
Con
d.
Factored
shear
Factored
moment
Stress
due to
shear
Stress
due to
moment
Total
stress
Allowable
stress
Stress
ratio
k k-ft ksi ksi ksi ksi
1 1 1 -97.63 -163.60 0.09 0.068 0.159 0.244 0.653
2 1 1 -92.69 +4.83 0.09 0.002 0.089 0.244 0.365
3 1 1 -138.31 +197.59 0.13 0.082 0.212 0.230 0.920
4 1 2 -85.47 -209.04 0.12 0.097 0.215 0.268 0.799
Table 11: Punching Shear Reinforcement
Reinforcement option: Shear Studs
Stud diameter: 0.5
Number of rails per side: 2
Col. Dist Dist Dist Dist Dist Dist Dist Dist Dist Dist
in in in in in in in in in in
1
2
3
4
CE 5309 Prestressed Concrete Design Group 5
Project Final Report Spring 2016
26
Dist. = Distance measured from the face of support
Note: Columns with --- have not been checked for punching shear.
Note: Columns with *** have exceeded the maximum allowable shear stress
4.4 Longitudinal Reinforcement
This provision is in place to control cracking and increase ductility of the structure since
unbounded steel is still elastic at the time concrete crushes. The following longitudinal
reinforcement shown in Table 12 is provided. A visual representation of this reinforcement can be
seen in the shop drawings in the appendix.
Table 12: Longitudinal Reinforcement
Span ID Location From Quantity Size Length Area
ft ft in2
CL 1 TOP 0.00 4 6 31.50 1.76
1 2 TOP 17.85 3 6 22.50 1.32
2 3 TOP 17.85 3 6 22.50 1.32
3 4 TOP 17.85 3 6 11.50 1.32
CL 5 TOP 7.48 3 6 18.50 1.32
1 6 TOP 20.75 3 6 16.50 1.32
2 7 TOP 20.75 3 6 16.50 1.32
3 8 TOP 20.75 3 6 8.50 1.32
CL 9 BOT 0.00 6 8 104.00 4.74
4.5 Materials Summary
From this design the following quantities of materials will be needed.
1. Concrete
Total volume of concrete = 1527.03ft3 (56.56 yd3)
Area covered = 1832.44 ft2
2. Mild steel
Total weight of rebar = 2392.63 lbs
Average rebar usage = 1.31 psf, 1.57 pcf
3. Prestressing material
Total weight of tendon = 930.0 lb
Average tendon usage = 0.51 psf, 0.61 pcf
CE 5309 Prestressed Concrete Design Group 5
Project Final Report Spring 2016
27
4.6 Summary Report:
ADAPT - STRUCTURAL CONCRETE SOFTWARE SYSTEM
ADAPT-PT Version "2015" Date: "05 - 01 - 2016" Time: "21:36" File: final safe adapt dgn
1 - PROJECT TITLE: "Design Of Two-Way Slabs"
1.1 Design Strip: Group-5
1.2 Load Case: Envelope
2 - MEMBER ELEVATION
[ft] 16.96 29.00 29.00 29.00
L-Cant SPAN 1 SPAN 2 SPAN 3
3 - TOP REBAR
3.1 ADAPT selected
3.2 ADAPT selected
3.3 Num. of layers
1 4#6X31'6" 2 3#6X22'6" 3 3#6X22'6" 4 3#6X11'6"
5 3#6X18'6" 6 3#6X16'6" 7 3#6X16'6" 8 3#6X8'6"
1 1 1 1 1 1 1 1 1 1 1 1
4 - TENDON PROFILE
4.1 Datum Line
4.2 CGS Distance A [in]
4.6 CGS Distance B [in]
4.10 CGS Distance C [in]
4.14 Force/Width [kips/ft]
4.3 Force A [kips]
4.7 Force B [kips]
4.11 Force C [kips]
5.005.005.00 9.00
433.872
3.50 9.00
433.872
3.503.50 9.00
433.872
1.751.75 5.00
433.872
30.99 30.99 30.99 16.07 .00
5 - BOTTOM REBAR
5.1 ADAPT selected
5.2 ADAPT selected
5.3 Num. of layers
9 6#8X104'0"
1 1 1 1 1 1 1 1 1 1 1 1
6 - REQUIRED & PROVIDED BARS
6.1 Top Bars
[ in2]r e q u i r e d
p r o v i d e d
6 . 2 B o t t o m B a r s
m a x
m a x
0.0
1.6
3.2
1.2
2.4
3.6
4.8
2.83
0.00
2.83
0.00
2.61
0.00
2.61
4.30
7 - PUNCHING SHEAR
OK=Acceptable
RE=Reinforce
NG=Exceeds code
NA=not applicable
or not performed
0.00
0.00
0.65
- 97.63
- 163.60
OK
0.37
- 92.69
4.83
OK
0.92
- 138.31
197.59
OK
0.80
- 85.47
- 209.04
OK
7.1 Stress Ratio
Shear Force [kips]
Bending Moment [kips*ft]
7.2 Status
8 - LEGEND Stressing End Dead End
9 - DESIGN PARAMETERS
9.1 Code: American ACI318 (2011)/IBC (2012) f'c = 8000 psi fy = 60 ksi (longitudinal) fy = 60 ksi (shear) fpu = 270 ksi
9 . 2 R e b a r C o v e r : T o p = 1 i n B o t t o m = 1 i n R e b a r T a b l e :
10 - MATERIAL QUANTITIES
CONCRETE
Total volume of concrete = 1527.0 ft3
Area covered = 1832.4 ft2
M I L D S T E E L
T o t a l w e i g h t o f r e b a r = 2 3 7 4 . 8 l b
Average rebar usage = 1.296 lb/ft2, 1.555 lb/ft3
P R E S T R E S S I N G S T E E L
T o t a l w e i g h t o f t e n d o n = 9 3 0 . 0 l b
Average tendon usage = 0.508 lb/ft2, 0.609 lb/ft3
11 - DESIGNER'S NOTES
CE 5309 Prestressed Concrete Design Group 5
Project Final Report Spring 2016
28
5. SHOP DRAWINGS
A CAD drawing of tendon profile and longitudinal reinforcement details have been included in
the shop drawings. They can be found in Appendix B-2.
6. CONCLUSION
In conclusion, the final design of the post tensioning two-way slab was carried out with the help
of ADAPT-PT. The minimum number of strands required to compensate the service loading in the
slab was found to be 17 in the particular strip. The strands were arranged with 4 strands banded
together in the direction of the strip. The strands in the transverse direction was equally spaced at
a distance of 3.2 ft. The limits of the stresses calculated was determined to be within the
permissible limits of 125 ksi to 300 ksi in the post tensioned strands. In this case, shear studs were
not required since the allowable stress is greater than the provided stress and safe in punching
shear.
CE 5309 Prestressed Concrete Design Group 5
Project Final Report Spring 2016
29
WORK DISTRIBUTION
AnaimallurMani,Lokesh
Kumar
Adapt PT Model
Preparation ofSlabReport
Calculationof prestresslosses for
slab
Optimising bridge design
Gurjar, Santosh Mahendra
Adapt PT Model
Manual calculation ofgirder
flexural strength
Preparation ofSlabReport
Optimising bridge design
Kintner,CourtneyLynn
Group Coordination
Modelling inPG Super,
Optimising bridge design
Preparation ofBridge Report
Shop drawings
Mukati, Gaurav Singh
Calculationof prestresslosses
for slab
Optimising bridge design
Preparation ofPresentation
Rampurawala, Sameer
Modelling inPG Super, Optimising
bridge design
Calculationof prestresslosses for
slab
Preparation ofBridge Report
Tuladhar, Shuveksha
Group Coordination
Modelling inPG Super, Optimising
bridge design
Calculationof Live LoadDistribution
Factors
Preparation ofBridge and Slab
report
Shop drawings andOverall Review
of Report/Presentation
Nukala, Vishwas
Preparation ofPresentation
AdaptPT Model
Optimising bridge design
Group 5
Work
Distribution
CE 5309 Prestressed Concrete Design Group 5
Project Final Report Spring 2016
30
REFERENCES
AASHTO (American Association of State Highway and Transportation Officials). 2014.
AASHTO LRFD.
ACI (American Concrete Institute). 2014. Building Code Requirements for Structural Concrete
and Commentary. ACI 318-14.
Chao, Shih Ho. CE 5309 Spring 2016 Class Lecture Notes.
Naaman, Anthoine E. 2012. Prestressed Concrete Analysis and Design. Third Edition.
TxDOT (Texas Department of Transportation). 2013. TxDOT Bridge Design Manual.
CE 5309 Prestressed Concrete Design Group 5
Project Final Report Spring 2016
31
APPENDIX A-1: BRIDGE GIRDER DESIGN REPORT OUTPUT
CE 5309 Prestressed Concrete Design Group 5
Project Final Report Spring 2016
32
CE 5309 Prestressed Concrete Design Group 5
Project Final Report Spring 2016
33
CE 5309 Prestressed Concrete Design Group 5
Project Final Report Spring 2016
34
APPENDIX A-2: BRIDGE GIRDER DESIGN MANUAL
CALCULATIONS
A. Calculationof Flexural Strength for Span 2- Girder A
dp = 70‐7.129 + 8 = 70.871 inch
bs = 3.75 ft f’c = 15ksi Ξ²1 = 0.65 kc = 0.28
A = 9636 in2 yb = 31.91 inch yt = 38.09 inch I = 628747in4
Sb = 19703 in3 H = 70in A’s = #4-6 = 1.2 in2 As = 0 inch2
fy= 60 ksi d’s = 1.75 inch
Aps = 70 X 0.294 = 20.58 in2
fps = fpu(1‐(kc/dp) fps = 270 ‐ 1.067 C
A’s f'y = 72 kft tf = 3.5 inch bw = 9 inch bf = 36.67 inch
Assuming rectangular section behavior
0.85 X 15 X 3.75 X 12 X 0.65C = 20.58 X (270 ‐ 1.067 C) -72
C = 34.4in > 8 inch
Our assumption is wrong.
Assuming T Section behavior
0.85 X 15 X 9 X 0.65 X C + 0.85 X 15 X (36.67-9) X 3.5 = 20.58 X (270 ‐ 1.067 C) – 72
C = 44 inch
a = 0.65 X 44 = 28.61 inch
fps = 270‐1.067(44) = 223.052 ksi
Mn = 20.58 X 223.052 X (70.871-28.61/2)-72 X (1.75-28.61/2) + 0.85 X 15 X (36.67-9) X 3.5
Mn = 21816.65 kft
Calculating Π€ factor:
Ξ΅t = 0.003 X (70.871-34.4)/34.4 = 0.00318 < 0.005 hence transition section.
Π€ = 0.75 + 0.25(0.00318-0.002)/(0.005-0.002) = 0.848
Π€Mn = 0.848 X 21816.65 = 18500.51 kft
From PGSuper Ρ„Mn = 20243.38 kft
CE 5309 Prestressed Concrete Design Group 5
Project Final Report Spring 2016
35
B. Live Load Distribution Factorfor an Interior Beam(For Span 5 – Girder
D)
Beam type: I girder TX54
Type of cross-section: k
Span Length = 98.09 ft
No. of beams (Nb) = 5
S = 12 ft
Live Load Distribution Factor for moment:
(
𝐾 𝑔
12.0 𝐿 𝑑 𝑠
3 )
0.1
= 1.09 From AASHTO table 4.6.2.2.1.3
1. One Lane Design Load:
𝐷𝐹𝑖𝑛𝑑 = 0.06 + (
𝑆
14
)
0.4
(
𝑆
𝐿
)
0.3
(
𝐾𝑔
12.0 𝐿 𝑑𝑠
3
)
0.1
= 0.06 + (
12
14
)
0.4
Γ— (
12
98.09
)
0.3
Γ— 1.09
= 0.6057
2. Two Lane Design Load:
𝐷𝐹𝑖𝑛𝑑 = 0.075 + (
𝑆
9.5
)
0.4
(
𝑆
𝐿
)
0.2
(
𝐾𝑔
12.0 𝐿 𝑑𝑠
3
)
0.1
= 0.075 + (
12
9.5
)
0.4
Γ— (
12
98.09
)
0.2
Γ— 1.09
= 0.8612
Reduction of LLDF for moment in longitudinal beam in skewed supports
ΞΈ = 24.973o which is less than 30o
So, reduction is not required.
CE 5309 Prestressed Concrete Design Group 5
Project Final Report Spring 2016
36
C. Live Load Distribution Factor for an Interior Beam(For Span 1 – Girder
D)
Beam type: I girder TX54
Type of cross-section: k
Span Length = 102.52 ft
No. of beams (Nb) = 5
S = 12 ft
Live Load Distribution Factor for moment:
(
𝐾 𝑔
12.0 𝐿 𝑑 𝑠
3 )
0.1
= 1.09 From AASHTO table 4.6.2.2.1.3
1. One Lane Design Load:
𝐷𝐹𝑖𝑛𝑑 = 0.06 + (
𝑆
14
)
0.4
(
𝑆
𝐿
)
0.3
(
𝐾𝑔
12.0 𝐿 𝑑𝑠
3
)
0.1
= 0.06 + (
12
14
)
0.4
Γ— (
12
102 .52
)
0.3
Γ— 1.09
= 0.5985
2. Two Lane Design Load:
𝐷𝐹𝑖𝑛𝑑 = 0.075 + (
𝑆
9.5
)
0.4
(
𝑆
𝐿
)
0.2
(
𝐾𝑔
12.0 𝐿 𝑑𝑠
3
)
0.1
= 0.075 + (
12
9.5
)
0.4
Γ— (
12
102.52
)
0.2
Γ— 1.09
= 0.8542
Reduction of LLDF for moment in longitudinal beam in skewed supports
ΞΈ = 37.164o which is greater than 30o
So, reduction is required.
CE 5309 Prestressed Concrete Design Group 5
Project Final Report Spring 2016
37
𝑐1 = 0.25(
𝐾𝑔
12.0 𝐿 𝑑𝑠
3
)
0.25
(
𝑆
𝐿
)
0.5
(
𝐾 𝑔
12.0 𝐿 𝑑 𝑠
3 )
0.25
= 1.15 From AASHTO table 4.6.2.2.1.3
𝑐1 = 0.25 Γ— (1.15)0.25
(
12
102 .52
)
0.5
= 0.0885
1 βˆ’ 𝑐1( π‘‘π‘Žπ‘›πœƒ)1.5
= 1 βˆ’ 0.0885 βˆ— (tan37.164)^1.5 = 0.9415
One Lane Design Load: 𝐷𝐹𝑖𝑛𝑑 = 0.5985 Γ— 0.9415 = 0.5634
Two Lane Design Load: 𝐷𝐹𝑖𝑛𝑑 = 0.8542 Γ— 0.9415 = 0.8042
CE 5309 Prestressed Concrete Design Group 5
Project Final Report Spring 2016
38
APPENDIX A-3: BRIDGE GIRDER SHOP DRAWINGS
CE 5309 Prestressed Concrete Design Group 5
Project Final Report Spring 2016
39
APPENDIX B-1: SLAB DESIGN
INPUT DRAWINGS FOR OAKLAND CREEKS
CE 5309 Prestressed Concrete Design Group 5
Project Final Report Spring 2016
40
APPENDIX B-2: SLAB DESIGN SHOP DRAWINGS

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Final Report (Group 5)

  • 1. Term Project: CE 5309/4363 Prestressed Concrete Design of Bridge 205 of I-35W Extension Project and Design of Post Tensioned Two-Way Slab Submitted to: Dr. Shih Ho Chao Department of Civil Engineering By: Group 5 Anaimallur Mani,Lokesh Kumar Gurjar, Santosh Mahendra Kintner, Courtney Lynn Mukati, Gaurav Singh Rampurawala, Sameer Tuladhar, Shuveksha Nukala, Vishwas May 5, 2016
  • 2. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 1 Abstract This project provides an opportunity to implement the knowledge gained through the prestressed concrete design course on a real world situation. The problem statement requires group members to divide the tasks such as planning project schedule, software analysis and preparation of design calculations, specifications and report. Also from a technical viewpoint, by designing bridge girders and parking floor slab with material and geometrical constraints, provides the necessary experience for the group members in their engineering careers. It provides a more detailed study of the various provisions in the code and its commentary. Also the recommendations stated by various authors in field of prestressed concrete design and its practice is another addition from the project. The invaluable benefits gained through this experience boosts the designing skills and problem solving abilities of the group and this will surely enhance their knowledge in future design and construction works. The term project includes two tasks. The first task is a bridge design with pre-tensioned bridge girders and the second task involves a building design with post-tensioned two-way slabs. The design and analysis of the given structure is performed as per the guidelines and requirements stated in the American Concrete Institute Building Code Requirements for Structural Concrete of (ACI 318) and American Association of State Highway & Transportation Officials (AASHTO LRFD Bridge Design Specifications).
  • 3. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 2 Table of Contents Abstract.......................................................................................................................................... 1 List of Figures................................................................................................................................ 4 List of Tables ................................................................................................................................. 4 Part 1: Bridge 205 of I-35W Extension Project Design Using PGSuper ................................. 5 1. INTRODUCTION.................................................................................................................... 6 1.1 Project Scope ..................................................................................................................... 6 1.2 Software............................................................................................................................. 6 2. PROJECT METHODOLOGY ................................................................................................. 6 2.1 Study of Plan and General Arrangement ........................................................................... 6 2.2 Design Parameters ............................................................................................................. 6 2.3 PGSuper Analysis and Design Procedure.......................................................................... 7 3. ANALYSIS AND RESULTS ................................................................................................... 11 4. DESIGN SUMMARY............................................................................................................. 12 5. SHOP DRAWINGS................................................................................................................ 15 6. CONCLUSION...................................................................................................................... 15 Part 2: Designof Post-Tensioned Two Way Slab for Oak Creek Village Apartments Using ADAPT-PT .................................................................................................................................. 16 1. INTRODUCTION.................................................................................................................. 17 1.1 Project Scope ................................................................................................................... 17 1.2 Software........................................................................................................................... 17 2. PROJECT METHODOLOGY ............................................................................................... 17 2.1 Study of Plan.................................................................................................................... 17 2.2 Design Parameters ........................................................................................................... 18 2.3 ADAPT-PT Analysis and Design Procedure................................................................... 19 2.4 Calculation of effective prestressing force (fse)................................................................... 20 3. ANALYSIS AND RESULTS ................................................................................................... 22 3.1 Design Moment ............................................................................................................... 22
  • 4. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 3 3.2 Check for stresses: ........................................................................................................... 23 3.3 Deflection: ....................................................................................................................... 24 4. DESIGN SUMMARY............................................................................................................. 24 4.1 Number of Strands............................................................................................................... 24 4.2 Tendon Profile ................................................................................................................. 25 4.3 Shear Design for punching shear..................................................................................... 25 4.4 Longitudinal Reinforcement............................................................................................ 26 4.5 Materials Summary.......................................................................................................... 26 4.6 Summary Report:............................................................................................................. 27 5. SHOP DRAWINGS........................................................................................................... 28 6. CONCLUSION...................................................................................................................... 28 WORK DISTRIBUTION ........................................................................................................... 29 REFERENCES............................................................................................................................ 30 APPENDIX A-1: BRIDGE GIRDER DESIGN REPORT OUTPUT.................................... 31 APPENDIX A-2: BRIDGE GIRDER DESIGN MANUAL CALCULATIONS ................... 34 A. Calculation of Flexural Strength for Span 2- Girder A........................................................ 34 B. Live Load Distribution Factor for an Interior Beam (For Span 5 – Girder D) ................... 35 C. Live Load Distribution Factor for an Interior Beam (For Span 1 – Girder D)................... 36 APPENDIX A-3: BRIDGE GIRDER SHOP DRAWINGS .................................................... 38 APPENDIX B-1: SLAB DESIGN.............................................................................................. 39 INPUT DRAWINGS FOR OAKLAND CREEKS....................................................................... 39 APPENDIX B-2: SLAB DESIGN SHOP DRAWINGS .......................................................... 40
  • 5. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 4 List of Figures Figure 1: Overall Plan..................................................................................................................... 9 Figure 2: Cross-Sectional View for Spans 1,3,5,6 and 7 ................................................................ 9 Figure 3: Cross-Sectional View for Span 2 .................................................................................... 9 Figure 4: Cross-Sectional View for Span 4 .................................................................................... 9 Figure 5: Cross section and Debonding Pattern for Span 2 Girder A........................................... 10 Figure 6: Longitudinal View of Span 1- Girder A........................................................................ 10 Figure 7:Moment Results at Midspan‐Exterior Girder (Span 1) .................................................. 11 Figure 8: Shear Results at Midspan‐Exterior Girder (Span 1)...................................................... 11 Figure 9: Displacement Results at Midspan‐Exterior Girder (Span 1)......................................... 12 Figure 10: Plan View .................................................................................................................... 18 Figure 11: Elevation View ............................................................................................................ 18 Figure 12: Adapt Model................................................................................................................ 19 Figure 13: Moment Diagram ........................................................................................................ 22 Figure 14: Stress Diagrams........................................................................................................... 23 Figure 15: Deflection.................................................................................................................... 24 Figure 16: Tendon Height Diagram.............................................................................................. 25 List of Tables Table 1: Girder Design Summary (All Spans).............................................................................. 12 Table 2: Mild Steel Reinforcement Design for Span 1- Girder A ................................................ 13 Table 3: Distribution Factor for an Interior Beam........................................................................ 13 Table 4:Sample Girder Schedule .................................................................................................. 14 Table 5: Sample Shear Reinforcement Detail............................................................................... 14 Table 6: Camber and Deflections.................................................................................................. 14 Table 7: Prestress Force and Strand Stresses for Span 1- Girder A.............................................. 15 Table 8:Allowable Stress limits .................................................................................................... 19 Table 9: Number of Strands and Tendon Force ............................................................................ 24 Table 10:Critical Section Stresses ................................................................................................ 25 Table 11: Punching Shear Reinforcement .................................................................................... 25 Table 12: Longitudinal Reinforcement......................................................................................... 26
  • 6. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 5 Part 1: Bridge 205 of I-35W Extension Project Design Using PG Super
  • 7. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 6 1. INTRODUCTION The main objective of this project is to design all the simply supported pre-tensioned prestressed concrete TxDOT I-girders for the seven-span Bridge 205 of I-35W extension project in the most economical way. The minimum number of strands, minimum number of girders, or minimum weight, or a combination of these items is to be found and also to replace the steel plate girders at the second span by prestressed TxDOT I-girders. 1.1 Project Scope The project scope is to study general arrangement plan, perform analysis in PGSuper and design all 7 spans using AASHTO LRFD and TxDOT specifications for presressed concrete bridges. Finally prepare shop drawings and specifications along with a manual design check. 1.2 Software The analysis was performed by using PGSuper (Prestressed Girder Superstructure Design and Analysis), V. 2.9 (AASHTO LRFD 2014) for bridge design. Autodesk AutoCAD 2016 is used to prepare structural drawings (shop drawings) and specifications 2. PROJECT METHODOLOGY 2.1 Study of Plan and General Arrangement Bridge 205 is a southbound bridge on North Tarrant Expressway Segment 3A North that is 900.35' long with 7 spans. It is on a horizontal curve with a radius of 5,800' and a vertical curve with an entrance grade of +3% and an exit grade of – 2.46%. The second span utilizes steel girders to cross the 230.56' between bents 2 and 3. Every other span on the bridge uses Tx54 girders. Six of the seven bents are placed at a skew angle. The bridge has SSTR rails on either side of the deck and an 8 ft CLF-RO fence on either side of spans 2 and 3. The overall width of the bridge varies in span 1 and span 7 from 52'-8'' to 53'-5''. In spans 2-6, the overall width of the bridge is a constant 53'-5''. 2.2 DesignParameters The design was based on TxDOT 2013 Bridge Design manual. As per the project statement, the design was based on an overall bridge length of 900.35', overall width of bridge of 53'. and a roadway width of 51'. TxDOT T551 railing was used which has a weight of 382 plf. A typical
  • 8. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 7 composite cast-in-place deck that is 8'' thick was used with a strength of f'c=4 ksi, Ec=3605 ksi. The various type of TxDOT girder was used for each span as per need for the most economical design. The girders were designed with f'c = 8.5 ksi, f'ci= 6 ksi, Ec= 5255 ksi initially but it was changed as per the requirement. The limitation of the practical length of a precast prestressed concrete girder is 230'. The location of the piers was not allowed to change so we had to use the same seven span as in the original design drawings. The width of the bridge was also not allowed to be changed. 2.3 PGSuper Analysis and DesignProcedure The PG Super software has a built in material library and modeling template. All 7 spans are modeled according to the alignment given in the Bridge 205 plans. The overall plan and a cross section view of span 1 is shown in figures 1 and 2. An initial trial is performed by modeling the similar cross-sections and number of girders for all spans as given in input drawings of Bridge 205. Multiple iterations of specification checks are performed with numerous checks to optimize the design and meet project objectives. Girder size, number of strands, amount of mild steel reinforcement and debonding patterns are tried in various combinations to come up with our final design. The following are the checks PG Super does when analyzing the bridge. A sample of the output from some of these checks can be found in Appendix A-1. ο‚· Strand Stresses [5.9.3] ο‚· Stress Check for Service I for Casting Yard Stage (At Release) [5.9.4.1.2] ο‚· Stress Check for Service I for Deck and Diaphragm Placement (Bridge Site 1) ο‚· Stress Check for Service I for Final without Live Load (Bridge Site 2) [5.9.4.2.1] ο‚· Stress Check for Compressive Stresses for Service I for Final with Live Load (Bridge Site 3) [5.5.3.1] ο‚· Stress Check for Tensile Stresses for Service III for Final with Live Load (Bridge Site 3) [5.9.4.2.2] ο‚· Stress Check for Compressive Stresses for Fatigue I for Final with Live Load (Bridge Site 3) [5.5.3.1]
  • 9. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 8 ο‚· Positive Moment Capacity for Strength I Limit State for Final with Live Load Stage (Bridge Site 3) [5.7] ο‚· Ultimate Shears for Strength I Limit State for Bridge Site Stage 3 [5.8] ο‚· Horizontal Interface Shears/Length for Strength I Limit State [5.8.4] ο‚· Longitudinal Reinforcement for Shear Check - Strength I [5.8.3.5] ο‚· Optional Live Load Deflection Check (LRFD 2.5.2.6.2) ο‚· Girder Dimensions Detailing Check [5.14.1.2.2] ο‚· Stirrup Detailing Check [5.8.2.5, 5.8.2.7, 5.10.3.1.2] ο‚· Camber Check Span 2 proved to be the most difficult span to design due to its length of 230'. The original plans for Bridge 205 show this span using steel plate girders to make transportation and construction feasible at site. Initial design started with 6-Tx70 girders and continued until the maximum number of girders could fit within the width of the bridge while keeping in mind the minimum spacing requirement of 3.5’. Due to its long span, the stress limits in concrete at initial and service stage had to be increased beyond the project permissible values, as allowed by Dr. Chao. The final f’ci and f’c in our design are 9 ksi and 15 ksi, respectively. Eventually 15-Tx70 girders were required in Span 2 (Figure 3 and 4) to ensure the capacity to demand ratio was equal to or greater than 1.0 for various stress stages and girder locations listed below. A similar approach is used to design the remaining spans and designs for every span are grouped to streamline the designs and achieve feasibility in construction planning. 5-Tx54 girders were safe in every span except for Span 4. For Span 4 the maximum number of girders for Tx54 with the minimum spacing was unsafe, hence increased the girder size to 8-Tx62. An optional design with 5-Tx70 was checked for span 4 and was finalized since the material weight was significantly lower than 8-Tx62 (Figure 5).
  • 10. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 9 Figure 1: Overall Plan Figure 2: Cross-Sectional View for Spans 1,3,5,6 and 7 Figure 3: Cross-Sectional View for Span 2 Figure 4: Cross-Sectional View for Span 4
  • 11. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 10 Figure 5: Cross section and Debonding Pattern for Span 2 Girder A Figure 6: Longitudinal View of Span 1- Girder A
  • 12. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 11 3. ANALYSIS AND RESULTS The analysis was carried out in PG Super Software. Below are graphs depicting the shear and moment diagrams as well as the displacement diagram for Span 1 Girder A. Figure 7:Moment Results at Midspan‐Exterior Girder (Span 1) Figure 8: Shear Results at Midspan‐Exterior Girder (Span 1)
  • 13. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 12 Figure 9: Displacement Results at Midspan‐Exterior Girder (Span 1) 4. DESIGN SUMMARY All girders used normal weight concrete and 270 ksi low-lax strands. A summary of design specifications for all 7 spans is shown in Table 1. Table 1: Girder Design Summary (All Spans) Span 1 Span 2 Span 3 Span 4 Span 5 Span 6 Span 7 Length of Span 102.5 ft 230.58 ft 111.17 ft 130 ft 98.09 ft 114 ft 114 ft Girder Type TX 54 TX 70 TX 54 TX 70 TX 54 TX 54 TX 54 Number of Girders 5 15 5 5 5 5 5 Spacing 12 ft 3.52 ft 12 ft 7 ft 12 ft 12 ft 12 ft Number of Strands 48 70 48 56 48 54 54 Dia. of Strands 0.6” 0.7” 0.6” 0.7” 0.6” 0.6” 0.6” Straight Strands 40 70 40 40 40 46 46 Harped Strands 8 54 8 8 8 8 8 Debonded Strands 0 22 0 12 0 0 0
  • 14. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 13 Table 2 shows a sample calculation of Mild Steel Reinforcement for a Span 1 Girder A. Table 2: Mild Steel Reinforcement Design for Span 1- Girder A Table 3 shows a comparison of Live Load Distribution Factors calculated by PG Super for two sample interior beams with manual calculations. Table 3: Distribution Factor for an Interior Beam Distribution Factors Span/Girder Calculated PGSuper Live Load Distribution Factor for Moment (Strength and Service Limit States) 1D 0.8542 0.8042* 0.845 Live Load Distribution Factor for Moment (Strength and Service Limit States) 5D 0.8612 0.908 *reduction of LLDF for moment in longitudinal beam on skewed supports
  • 15. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 14 Table 4 show the sample girder schedule for span 1 which is extracted from the PGSuper software. Table 4:Sample Girder Schedule Table 5 shows the sample shear reinforcement detail. Table 5: Sample Shear Reinforcement Detail Table 6: Camber and Deflections
  • 16. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 15 Table 7: Prestress Force and Strand Stresses for Span 1- Girder A 5. SHOP DRAWINGS CAD drawings of Span 1 Girder A were developed using the design developed in PG Super. A cross section view, elevation view and shear stirrup details have been included in the shop drawings. They can be found in Appendix A-3. 6. CONCLUSION In summary, we optimized the design of this bridge to use only prestressed concrete girders and to be the most economical design possible. In doing this, we used 5-Tx54 girders in all spans except for Spans 2 and 4, which used 15 and 5 Tx70 girders, respectively. This design allowed our bridge to be as lightweight as possible, while remaining safe for traffic.
  • 17. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 16 Part 2: Design of Post-Tensioned Two Way Slab for Oak Creek Village Apartments Using ADAPT-PT
  • 18. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 17 1. INTRODUCTION The main objective of this project is to design the post-tensioned two-way slab for the Oak Creek Village Apartments by using ADAPT/PT 2015 software. This is a slab of a two story garage building. We were assigned to carry out the design for the strip with 3 spans and a cantilever to the left of the span. 1.1 Project Scope The project scope is to study floor plan, perform analysis and design of the two-way slab using ADAPT/PT 2015 software and ACI 318-2014 specifications for prestressed concrete building design to find the number of strands, tendon layout and the amount of post tensioning force required to balance the service load on the slab. 1.2 Software The analysis was performed by using ADAPT-PT (AASHTO LRFD 2014) for slab design. Autodesk AutoCAD 2016 is used to prepare structural drawings (shop drawings) and specifications 2. PROJECT METHODOLOGY 2.1 Study of Plan According to the plan there are 3 continuous spans of 29 ft. and a cantilever of 16.96 ft. to the left of the spans. The width of cantilever span and first two continuous spans are 14 ft. while for the third span it is 27 ft. For cantilever span and first two continuous spans the slab width of 14 ft. spans on left side of the columns as on the right side there is a ramp, while for the third 27ft. span the slab spans on both sides of the column with span width of 13 ft. on the right side. According to the plan the columns supporting the slab have the size of 2ft. X 2ft. and a height of 12 ft.
  • 19. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 18 Figure 10: Plan View Figure 11: Elevation View 2.2 DesignParameters The design was based on ACI 318-2014 Building Design Manual. As per the project statement, the design was based on an overall slab thickness of 8-in. For design of slab the concrete strength f’c = 4 ksi, f’ci = 3 ksi, Ec = 3605 ksi. was initially used but it was changed within the limits later. No drop panels or transverse beams were allowed to use. A 0.5-in. diameter, Grade 270 low- relaxation strands with initial prestress = 0.8 fpu were used. Superimposed dead load = 20 psf (uniform) and live load = 40 psf (uniform) was given. The PT tendons were assumed to end at an intermediate coupler and there was no effect on the slab beyond the coupler. The stress limits according to ACI are summarized below in Table 8.
  • 20. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 19 Table 8:Allowable Stress limits Limits Values Tension stress limits βˆšπ‘“β€² 𝑐 At Top 6.000 At Bottom 6.000 Compression stress limits / f'c At all locations 0.450 Tension stress limits (initial) βˆšπ‘“β€² 𝑐 At Top 3.000 At Bottom 3.000 Compression stress limits (initial) / f'c At all locations 0.600 2.3 ADAPT-PT Analysis and Design Procedure All 3 continuous spans and cantilever are modeled according to given plans. The 3D view of the slab modelled in ADAPT-PTRC 2015 is shown in figure below. Multiple iterations are performed to optimize the design and meet project objectives. In order to design the post tension slabs we need to input the value of effective prestressing force (fse) after all the losses. For this all the calculations are shown below. Figure 12: Adapt Model
  • 21. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 20 2.4 Calculationof effective prestressing force (fse) 1.Losses due to Shrinkage πœ€π‘ ( 𝑑) = 𝑑 𝑏 + 𝑑 πœ€π‘ π‘’ 𝐾𝑆𝐻 𝐾𝑆𝑆 b= 35 …for moist cured normal weight concrete t= 21 days (assumed) Assuming relative humidity(H) of 60%. πœ€π‘ π‘’ = 6π‘₯10βˆ’4 𝐾𝑆𝐻 = 1.40 βˆ’ 0.01𝐻 = 1.40 βˆ’ 0.01π‘₯60 = 0.8 𝑉 𝑆⁄ = 3.91 𝑖𝑛. 𝐾𝑆𝑆 = 0.86 βˆ’ (0.86 βˆ’ 0.77) (4 βˆ’ 3) (3.91 βˆ’ 3) = 0.778 > 0.6 π‘“π‘œπ‘Ÿ π‘ β„Žπ‘Ÿπ‘–π‘›π‘˜π‘Žπ‘”π‘’ Assume long-term losses to take place over 50 years (18250 days): πœ€π‘ π‘‘ = 18250 18250 + 35 (6π‘₯10βˆ’4)(0.8)(0.778) = 3.727π‘₯10βˆ’4 𝐸 𝑝𝑠 = 28500 π‘˜π‘ π‘– ∴ βˆ†π‘“π‘π‘  = 28500 βˆ— 3.727 βˆ— 10βˆ’4 = 10.62 π‘˜π‘ π‘– 2. Losses due to Creep 𝐢𝑐𝑑( 𝑑) = 𝑑0.6 10 + 𝑑0.6 𝐢𝑐𝑒 𝐾𝐢𝐻 𝐾𝐢𝐴 𝐾𝐢𝑆 𝐢𝑐𝑒 = 2.0 𝐾𝐢𝐻 = 1.27 βˆ’ 0.0067𝐻 = 1.27 βˆ’ 0.0067 βˆ— 60 = 0.868 𝑑𝐴 = 21 π‘‘π‘Žπ‘¦π‘  ( π‘Žπ‘ π‘ π‘’π‘šπ‘’π‘‘) 𝐾𝐢𝐴 = 1.25𝑑𝐴 βˆ’0.118 = 1.25 βˆ— 21βˆ’0.118 = 0.873
  • 22. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 21 𝐾𝐢𝑆 = 0.87 βˆ’ (0.87 βˆ’ 0.77) (4 βˆ’ 3) (3.91 βˆ’ 3) = 0.779 > 0.68 π‘“π‘œπ‘Ÿ π‘π‘Ÿπ‘’π‘’π‘ 𝐢𝑐𝑑( 𝑑) = 182500.6 182500.6 + 10 (2.0)(0.868)(0.873)(0.779) = 1.1487 𝑓𝑐𝑖 β€² = 6000 𝑝𝑠𝑖 𝐸𝑐𝑖 = 57000βˆšπ‘“π‘π‘– β€² = 57000 βˆ— √6000 1000 = 4415 π‘˜π‘ π‘– 𝑓𝑐𝑖 = 216 βˆ— 1000 βˆ— 17 βˆ— 0.294/1680 = 642.6 𝑝𝑠𝑖 πœ€ 𝑐𝑖 = 𝑓𝑐𝑖 𝐸𝑐𝑖 = 642.6π‘₯10βˆ’3 4415 = 1.455π‘₯10βˆ’4 𝐢𝑐( 𝑑) = πœ€ 𝑐( 𝑑) πœ€ 𝑐𝑖 β†’ πœ€ 𝑐( 𝑑) = 𝐢𝑐( 𝑑) βˆ— πœ€ 𝑐𝑖 = 1.1487 βˆ— 1.455π‘₯10βˆ’4 = 1.672 βˆ— 10βˆ’4 βˆ†π‘“π‘π‘  = 𝐸 𝑝𝑠 βˆ— πœ€ 𝑐( 𝑑) = 28500βˆ— 1.672 βˆ— 10βˆ’4 = 4.765 π‘˜π‘ π‘– 3. Losses due to Relaxation of strands βˆ†π‘“π‘π‘Ÿ = 𝑓𝑝𝑖 log( 𝑑) 𝐾 [ 𝑓𝑝𝑖 𝑓𝑝𝑦 βˆ’ 0.55] K=45 for Low relaxation strands For low-relaxation strands: 𝑓𝑝𝑦 = 0.9𝑓𝑝𝑒 = 0.9 βˆ— 270 = 243 π‘˜π‘ π‘– 𝑓𝑝𝑖 = 0.8𝑓𝑝𝑒 = 0.8 βˆ— 270 = 216 π‘˜π‘ π‘– βˆ†π‘“π‘π‘Ÿ = 216 βˆ— log(18250) 45 [ 216 243 βˆ’ 0.55] = 6.931 π‘˜π‘ π‘– ∴ Total losses = 22.316 ksi ∴ 𝒇 𝒑𝒆 = πŸπŸπŸ” βˆ’ 𝟐𝟐. πŸ‘πŸπŸ” = πŸπŸ—πŸ‘. πŸ”πŸ– π’Œπ’”π’Š
  • 23. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 22 3. ANALYSIS AND RESULTS 3.1 DesignMoment The moment diagram is shown in Figure 13 which shows positive and negative moments at the supports and midspan. LOAD COMBINATION: Envelope Moment Diagrams Project: "Design Of Two-Way Slabs" / Load Case: Envelope Moment Drawn on Tension Side Figure 13: Moment Diagram
  • 24. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 23 3.2 Check for stresses: According to ACI 318-2014 the checks for limiting stresses at service are given by ADAPT-PT are as follows: Figure 14: Stress Diagrams -500 -400 -300 -200 -100 0 100 200 300 400 500 L-Cant SPAN1 SPAN2 SPAN3 Stress Diagrams Project: "DesignOfTwo-WaySlabs" /LoadCase:Envelope Tensile Stress Positive Stress[psi] AllowableStresses TopMax TopMin -1000 -800 -600 -400 -200 0 200 L-Cant SPAN1 SPAN2 SPAN3 Stress Diagrams Project: "DesignOfTwo-WaySlabs" /LoadCase:Envelope Tensile Stress Positive Stress[psi] AllowableStresses BottomMax BottomMin
  • 25. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 24 3.3 Deflection: The figure 15 shows the deflection for all the three spans. Figure 15: Deflection 4. DESIGN SUMMARY 4.1 Number of Strands The number of strands as per the design parameters, loading and the strength and geometry of the slab was calculated by the ADAPT-PT. The number of strands was 17. Table 9: Number of Strands and Tendon Force 2.0 1.5 1.0 0.5 0 Left Cantilever Span1 Span2 Span3 Deflection Diagrams File: final safe adapt dgn Deflection[in] ServiceEnv. MaxTotal ServiceEnv. MinTotal
  • 26. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 25 4.2 Tendon Profile The tendon profile of one of the strands is as shown in the figure below. Figure 16: Tendon Height Diagram 4.3 Shear Designfor punching shear The results of shear design carried out by ADAPT-PT are as follows The 2-way shear also known as punching shear was checked near the edge of the columns. Based on the stresses shown in Table 10, shear studs rails were not provided. Table 10:Critical Section Stresses Label Layer Con d. Factored shear Factored moment Stress due to shear Stress due to moment Total stress Allowable stress Stress ratio k k-ft ksi ksi ksi ksi 1 1 1 -97.63 -163.60 0.09 0.068 0.159 0.244 0.653 2 1 1 -92.69 +4.83 0.09 0.002 0.089 0.244 0.365 3 1 1 -138.31 +197.59 0.13 0.082 0.212 0.230 0.920 4 1 2 -85.47 -209.04 0.12 0.097 0.215 0.268 0.799 Table 11: Punching Shear Reinforcement Reinforcement option: Shear Studs Stud diameter: 0.5 Number of rails per side: 2 Col. Dist Dist Dist Dist Dist Dist Dist Dist Dist Dist in in in in in in in in in in 1 2 3 4
  • 27. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 26 Dist. = Distance measured from the face of support Note: Columns with --- have not been checked for punching shear. Note: Columns with *** have exceeded the maximum allowable shear stress 4.4 Longitudinal Reinforcement This provision is in place to control cracking and increase ductility of the structure since unbounded steel is still elastic at the time concrete crushes. The following longitudinal reinforcement shown in Table 12 is provided. A visual representation of this reinforcement can be seen in the shop drawings in the appendix. Table 12: Longitudinal Reinforcement Span ID Location From Quantity Size Length Area ft ft in2 CL 1 TOP 0.00 4 6 31.50 1.76 1 2 TOP 17.85 3 6 22.50 1.32 2 3 TOP 17.85 3 6 22.50 1.32 3 4 TOP 17.85 3 6 11.50 1.32 CL 5 TOP 7.48 3 6 18.50 1.32 1 6 TOP 20.75 3 6 16.50 1.32 2 7 TOP 20.75 3 6 16.50 1.32 3 8 TOP 20.75 3 6 8.50 1.32 CL 9 BOT 0.00 6 8 104.00 4.74 4.5 Materials Summary From this design the following quantities of materials will be needed. 1. Concrete Total volume of concrete = 1527.03ft3 (56.56 yd3) Area covered = 1832.44 ft2 2. Mild steel Total weight of rebar = 2392.63 lbs Average rebar usage = 1.31 psf, 1.57 pcf 3. Prestressing material Total weight of tendon = 930.0 lb Average tendon usage = 0.51 psf, 0.61 pcf
  • 28. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 27 4.6 Summary Report: ADAPT - STRUCTURAL CONCRETE SOFTWARE SYSTEM ADAPT-PT Version "2015" Date: "05 - 01 - 2016" Time: "21:36" File: final safe adapt dgn 1 - PROJECT TITLE: "Design Of Two-Way Slabs" 1.1 Design Strip: Group-5 1.2 Load Case: Envelope 2 - MEMBER ELEVATION [ft] 16.96 29.00 29.00 29.00 L-Cant SPAN 1 SPAN 2 SPAN 3 3 - TOP REBAR 3.1 ADAPT selected 3.2 ADAPT selected 3.3 Num. of layers 1 4#6X31'6" 2 3#6X22'6" 3 3#6X22'6" 4 3#6X11'6" 5 3#6X18'6" 6 3#6X16'6" 7 3#6X16'6" 8 3#6X8'6" 1 1 1 1 1 1 1 1 1 1 1 1 4 - TENDON PROFILE 4.1 Datum Line 4.2 CGS Distance A [in] 4.6 CGS Distance B [in] 4.10 CGS Distance C [in] 4.14 Force/Width [kips/ft] 4.3 Force A [kips] 4.7 Force B [kips] 4.11 Force C [kips] 5.005.005.00 9.00 433.872 3.50 9.00 433.872 3.503.50 9.00 433.872 1.751.75 5.00 433.872 30.99 30.99 30.99 16.07 .00 5 - BOTTOM REBAR 5.1 ADAPT selected 5.2 ADAPT selected 5.3 Num. of layers 9 6#8X104'0" 1 1 1 1 1 1 1 1 1 1 1 1 6 - REQUIRED & PROVIDED BARS 6.1 Top Bars [ in2]r e q u i r e d p r o v i d e d 6 . 2 B o t t o m B a r s m a x m a x 0.0 1.6 3.2 1.2 2.4 3.6 4.8 2.83 0.00 2.83 0.00 2.61 0.00 2.61 4.30 7 - PUNCHING SHEAR OK=Acceptable RE=Reinforce NG=Exceeds code NA=not applicable or not performed 0.00 0.00 0.65 - 97.63 - 163.60 OK 0.37 - 92.69 4.83 OK 0.92 - 138.31 197.59 OK 0.80 - 85.47 - 209.04 OK 7.1 Stress Ratio Shear Force [kips] Bending Moment [kips*ft] 7.2 Status 8 - LEGEND Stressing End Dead End 9 - DESIGN PARAMETERS 9.1 Code: American ACI318 (2011)/IBC (2012) f'c = 8000 psi fy = 60 ksi (longitudinal) fy = 60 ksi (shear) fpu = 270 ksi 9 . 2 R e b a r C o v e r : T o p = 1 i n B o t t o m = 1 i n R e b a r T a b l e : 10 - MATERIAL QUANTITIES CONCRETE Total volume of concrete = 1527.0 ft3 Area covered = 1832.4 ft2 M I L D S T E E L T o t a l w e i g h t o f r e b a r = 2 3 7 4 . 8 l b Average rebar usage = 1.296 lb/ft2, 1.555 lb/ft3 P R E S T R E S S I N G S T E E L T o t a l w e i g h t o f t e n d o n = 9 3 0 . 0 l b Average tendon usage = 0.508 lb/ft2, 0.609 lb/ft3 11 - DESIGNER'S NOTES
  • 29. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 28 5. SHOP DRAWINGS A CAD drawing of tendon profile and longitudinal reinforcement details have been included in the shop drawings. They can be found in Appendix B-2. 6. CONCLUSION In conclusion, the final design of the post tensioning two-way slab was carried out with the help of ADAPT-PT. The minimum number of strands required to compensate the service loading in the slab was found to be 17 in the particular strip. The strands were arranged with 4 strands banded together in the direction of the strip. The strands in the transverse direction was equally spaced at a distance of 3.2 ft. The limits of the stresses calculated was determined to be within the permissible limits of 125 ksi to 300 ksi in the post tensioned strands. In this case, shear studs were not required since the allowable stress is greater than the provided stress and safe in punching shear.
  • 30. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 29 WORK DISTRIBUTION AnaimallurMani,Lokesh Kumar Adapt PT Model Preparation ofSlabReport Calculationof prestresslosses for slab Optimising bridge design Gurjar, Santosh Mahendra Adapt PT Model Manual calculation ofgirder flexural strength Preparation ofSlabReport Optimising bridge design Kintner,CourtneyLynn Group Coordination Modelling inPG Super, Optimising bridge design Preparation ofBridge Report Shop drawings Mukati, Gaurav Singh Calculationof prestresslosses for slab Optimising bridge design Preparation ofPresentation Rampurawala, Sameer Modelling inPG Super, Optimising bridge design Calculationof prestresslosses for slab Preparation ofBridge Report Tuladhar, Shuveksha Group Coordination Modelling inPG Super, Optimising bridge design Calculationof Live LoadDistribution Factors Preparation ofBridge and Slab report Shop drawings andOverall Review of Report/Presentation Nukala, Vishwas Preparation ofPresentation AdaptPT Model Optimising bridge design Group 5 Work Distribution
  • 31. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 30 REFERENCES AASHTO (American Association of State Highway and Transportation Officials). 2014. AASHTO LRFD. ACI (American Concrete Institute). 2014. Building Code Requirements for Structural Concrete and Commentary. ACI 318-14. Chao, Shih Ho. CE 5309 Spring 2016 Class Lecture Notes. Naaman, Anthoine E. 2012. Prestressed Concrete Analysis and Design. Third Edition. TxDOT (Texas Department of Transportation). 2013. TxDOT Bridge Design Manual.
  • 32. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 31 APPENDIX A-1: BRIDGE GIRDER DESIGN REPORT OUTPUT
  • 33. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 32
  • 34. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 33
  • 35. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 34 APPENDIX A-2: BRIDGE GIRDER DESIGN MANUAL CALCULATIONS A. Calculationof Flexural Strength for Span 2- Girder A dp = 70‐7.129 + 8 = 70.871 inch bs = 3.75 ft f’c = 15ksi Ξ²1 = 0.65 kc = 0.28 A = 9636 in2 yb = 31.91 inch yt = 38.09 inch I = 628747in4 Sb = 19703 in3 H = 70in A’s = #4-6 = 1.2 in2 As = 0 inch2 fy= 60 ksi d’s = 1.75 inch Aps = 70 X 0.294 = 20.58 in2 fps = fpu(1‐(kc/dp) fps = 270 ‐ 1.067 C A’s f'y = 72 kft tf = 3.5 inch bw = 9 inch bf = 36.67 inch Assuming rectangular section behavior 0.85 X 15 X 3.75 X 12 X 0.65C = 20.58 X (270 ‐ 1.067 C) -72 C = 34.4in > 8 inch Our assumption is wrong. Assuming T Section behavior 0.85 X 15 X 9 X 0.65 X C + 0.85 X 15 X (36.67-9) X 3.5 = 20.58 X (270 ‐ 1.067 C) – 72 C = 44 inch a = 0.65 X 44 = 28.61 inch fps = 270‐1.067(44) = 223.052 ksi Mn = 20.58 X 223.052 X (70.871-28.61/2)-72 X (1.75-28.61/2) + 0.85 X 15 X (36.67-9) X 3.5 Mn = 21816.65 kft Calculating Π€ factor: Ξ΅t = 0.003 X (70.871-34.4)/34.4 = 0.00318 < 0.005 hence transition section. Π€ = 0.75 + 0.25(0.00318-0.002)/(0.005-0.002) = 0.848 Π€Mn = 0.848 X 21816.65 = 18500.51 kft From PGSuper Ρ„Mn = 20243.38 kft
  • 36. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 35 B. Live Load Distribution Factorfor an Interior Beam(For Span 5 – Girder D) Beam type: I girder TX54 Type of cross-section: k Span Length = 98.09 ft No. of beams (Nb) = 5 S = 12 ft Live Load Distribution Factor for moment: ( 𝐾 𝑔 12.0 𝐿 𝑑 𝑠 3 ) 0.1 = 1.09 From AASHTO table 4.6.2.2.1.3 1. One Lane Design Load: 𝐷𝐹𝑖𝑛𝑑 = 0.06 + ( 𝑆 14 ) 0.4 ( 𝑆 𝐿 ) 0.3 ( 𝐾𝑔 12.0 𝐿 𝑑𝑠 3 ) 0.1 = 0.06 + ( 12 14 ) 0.4 Γ— ( 12 98.09 ) 0.3 Γ— 1.09 = 0.6057 2. Two Lane Design Load: 𝐷𝐹𝑖𝑛𝑑 = 0.075 + ( 𝑆 9.5 ) 0.4 ( 𝑆 𝐿 ) 0.2 ( 𝐾𝑔 12.0 𝐿 𝑑𝑠 3 ) 0.1 = 0.075 + ( 12 9.5 ) 0.4 Γ— ( 12 98.09 ) 0.2 Γ— 1.09 = 0.8612 Reduction of LLDF for moment in longitudinal beam in skewed supports ΞΈ = 24.973o which is less than 30o So, reduction is not required.
  • 37. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 36 C. Live Load Distribution Factor for an Interior Beam(For Span 1 – Girder D) Beam type: I girder TX54 Type of cross-section: k Span Length = 102.52 ft No. of beams (Nb) = 5 S = 12 ft Live Load Distribution Factor for moment: ( 𝐾 𝑔 12.0 𝐿 𝑑 𝑠 3 ) 0.1 = 1.09 From AASHTO table 4.6.2.2.1.3 1. One Lane Design Load: 𝐷𝐹𝑖𝑛𝑑 = 0.06 + ( 𝑆 14 ) 0.4 ( 𝑆 𝐿 ) 0.3 ( 𝐾𝑔 12.0 𝐿 𝑑𝑠 3 ) 0.1 = 0.06 + ( 12 14 ) 0.4 Γ— ( 12 102 .52 ) 0.3 Γ— 1.09 = 0.5985 2. Two Lane Design Load: 𝐷𝐹𝑖𝑛𝑑 = 0.075 + ( 𝑆 9.5 ) 0.4 ( 𝑆 𝐿 ) 0.2 ( 𝐾𝑔 12.0 𝐿 𝑑𝑠 3 ) 0.1 = 0.075 + ( 12 9.5 ) 0.4 Γ— ( 12 102.52 ) 0.2 Γ— 1.09 = 0.8542 Reduction of LLDF for moment in longitudinal beam in skewed supports ΞΈ = 37.164o which is greater than 30o So, reduction is required.
  • 38. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 37 𝑐1 = 0.25( 𝐾𝑔 12.0 𝐿 𝑑𝑠 3 ) 0.25 ( 𝑆 𝐿 ) 0.5 ( 𝐾 𝑔 12.0 𝐿 𝑑 𝑠 3 ) 0.25 = 1.15 From AASHTO table 4.6.2.2.1.3 𝑐1 = 0.25 Γ— (1.15)0.25 ( 12 102 .52 ) 0.5 = 0.0885 1 βˆ’ 𝑐1( π‘‘π‘Žπ‘›πœƒ)1.5 = 1 βˆ’ 0.0885 βˆ— (tan37.164)^1.5 = 0.9415 One Lane Design Load: 𝐷𝐹𝑖𝑛𝑑 = 0.5985 Γ— 0.9415 = 0.5634 Two Lane Design Load: 𝐷𝐹𝑖𝑛𝑑 = 0.8542 Γ— 0.9415 = 0.8042
  • 39. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 38 APPENDIX A-3: BRIDGE GIRDER SHOP DRAWINGS
  • 40. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 39 APPENDIX B-1: SLAB DESIGN INPUT DRAWINGS FOR OAKLAND CREEKS
  • 41. CE 5309 Prestressed Concrete Design Group 5 Project Final Report Spring 2016 40 APPENDIX B-2: SLAB DESIGN SHOP DRAWINGS