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Najeeb Centre
Level 2, 172-B
Block 2
PECHS
Karachi
Pakistan
Introduction to
Un-Bonded Post-Tensioned System
A complete Solution package in Un-Bonded PT
www.ptspakistan.us
www.segoc.com
What is Pre-stressing…
A complete Solution package in Un-Bonded PT
• It means that the structural member is
stressed internally before it is subjected to
design loads.
• The Pre-stressing is done by applying an
external force using a steel cable assembly,
placed in the body of the structural member.
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www.segoc.com
A complete Solution package in Un-Bonded PT
Pre-stressing
The design concept is to put a
management of various stresses at every
cross section of the structure. This can be
done by a careful placement of
cables/tendons, through which an external
force can be applied to the structure
resulting in the final stresses in structure at
or below the desired level
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www.segoc.com
A complete Solution package in Un-Bonded PT
Pre-stressed concrete Terminology
Main differences
Stress sequence
Pre - Before concrete has reached to desired strength
Post - After concrete has reached to desired strength
Transfer of force
Bonded - Through bond between concrete and the cable
Un-bonded - Mechanically using special anchor plates
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www.segoc.com
A complete Solution package in Un-Bonded PT
Types of Post-Tensioning System
Bonded - Where the Pre-stressing steel strand is bonded to
the concrete after it is tensioned by injecting cement grout
inside of a duct in which the tendon is placed.
Unbonded - Where the Pre-stressing steel strand is
prevented from bonding to the concrete and thus free to
move relative to the concrete. The force is transferred to
the concrete by the MECHANICAL ASSEMBLY only
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www.segoc.com
A complete Solution package in Un-Bonded PT
Advantages of Post-Tensioned
•Allows larger column spacing
•Reduces Structural Depth of members
•Results in larger floor to ceiling height
•Greater Deflection Control
•Reduces Structural Costs
•Un-cracked section at all times
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A complete Solution package in Un-Bonded PT
HOW PT WORKS…
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A complete Solution package in Un-Bonded PT
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www.segoc.com
A complete Solution package in Un-Bonded PT
Un-bonded Tendon Applications
•Parking Structures
•Hotels
•High-rise Apartments & Condos
•Office Buildings
•Ground Supported Foundations
•Typically where large bays or spans are desired
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www.segoc.com
A complete Solution package in Un-Bonded PT
Essential Elements of PT
The cable or Tendon
Fpu = 250 ksi, 270 ksi and 300 ksi (1
ksi = 6.89 Mpa)
Seven wire strand
Low relaxation
The cable or tendon come in various
diameters
3/8 Inch, 1/2 Inch, 0.6 Inch
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A complete Solution package in Un-Bonded PT
COMPONENTS & FIXTURES
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www.segoc.com
A complete Solution package in Un-Bonded PT
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A complete Solution package in Un-Bonded PT
Anchor Plates
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A complete Solution package in Un-Bonded PT
Friction Wedges
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A complete Solution package in Un-Bonded PT
Friction Wedges- Locking Arrangement
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A complete Solution package in Un-Bonded PT
Friction Wedges, Anchor Plate & Tendon – Locking Arrangement
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A complete Solution package in Un-Bonded PT
CONSTRUCTION SEQUENCE
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A complete Solution package in Un-Bonded PT
Cables Prepared at the workshop for a particular project
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A complete Solution package in Un-Bonded PT
Cables Delivered to the Jobsite
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A complete Solution package in Un-Bonded PT
Fixing of the Pocket formers
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A complete Solution package in Un-Bonded PT
Installing Anchorages
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A complete Solution package in Un-Bonded PT
PT Cables are planned and prepared with
identity markings at workshop before it is
transported to the site for installation.
Our system offers the technology with
excellent quality assurance at all the
stages
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www.segoc.com
A complete Solution package in Un-Bonded PT
Tendon Identification Code for Quick and Precise Installation
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A complete Solution package in Un-Bonded PT
Tendon Laying
We care for the safety of our equipped
persons for the installation of PT System.
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www.segoc.com
A complete Solution package in Un-Bonded PT
Inspecting the Tendon Profile
A complete supervision and onsite inspections that
leads to desired quality control.
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www.segoc.com
POST TENSIONING DETAILS
A complete Solution package in Un-Bonded PT
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A complete Solution package in Un-Bonded PT
Tendon Layout with a Wide Panel
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A complete Solution package in Un-Bonded PT
Tendon Layout around Column
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A complete Solution package in Un-Bonded PT
Tendon Layout around Column
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A complete Solution package in Un-Bonded PT
Tendon Anchorage Zone - Re-bar Details
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A complete Solution package in Un-Bonded PT
Tendon Anchorage Zone - Re-bar Details
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A complete Solution package in Un-Bonded PT
Tendon Anchorage Zone - Re-bar Details
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A complete Solution package in Un-Bonded PT
Tendon live ends kept for stressing after pouring
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A complete Solution package in Un-Bonded PT
Tendon Profile – Typical view
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A complete Solution package in Un-Bonded PT
Tendon Layout with nominal reinforcement – Typical view
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A complete Solution package in Un-Bonded PT
Tendon Layout with nominal reinforcement – Typical view
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A complete Solution package in Un-Bonded PT
Regent High Street Mall- Flat Plate with Cut out, Surat, India
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A complete Solution package in Un-Bonded PT
Deep Beam - PMT Workshop Building, Pune, India
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A complete Solution package in Un-Bonded PT
Tendon Layout with Electrical Ducting - Commercial Complex, Baroda
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Add Tendon Anchorages – Preparation & Placing
A complete Solution package in Un-Bonded PT
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A complete Solution package in Un-Bonded PT
Tendons with Reinforcement as per Seismic detailing
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A complete Solution package in Un-Bonded PT
Tendons with Reinforcement as per Seismic detailing
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Tendons with Reinforcement as per ductile detailing
A complete Solution package in Un-Bonded PT
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A complete Solution package in Un-Bonded PT
PT Beam with conventional Slab
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A complete Solution package in Un-Bonded PT
Intersecting Beams without Columns
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A complete Solution package in Un-Bonded PT
Cables kept at construction joint
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A complete Solution package in Un-Bonded PT
Cables for stressing at construction joint
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A complete Solution package in Un-Bonded PT
Cables for stressing at construction joint
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A complete Solution package in Un-Bonded PT
Post Tensioning in Parking Garage
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A complete Solution package in Un-Bonded PT
Post Tensioning in Parking Garage
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A complete Solution package in Un-Bonded PT
Parking Garage, Denver - Colorado
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A complete Solution package in Un-Bonded PT
Thin Plate Parking Garage
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A complete Solution package in Un-Bonded PT
Thin Plate Parking Garage
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A complete Solution package in Un-Bonded PT
36 ft Garage Span on each way
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36 ft Garage Span on each way
A complete Solution package in Un-Bonded PT
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A complete Solution package in Un-Bonded PT
36 ft Garage Span on each way
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A complete Solution package in Un-Bonded PT
Parking Garage Slab with a Ramp
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A complete Solution package in Un-Bonded PT
Openings/Cutouts for other trades
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A complete Solution package in Un-Bonded PT
Block Out for other trades
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A complete Solution package in Un-Bonded PT
STRESSING OF TENDONS
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Stressing Jack
A complete Solution package in Un-Bonded PT
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A complete Solution package in Un-Bonded PT
Pump Set
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A complete Solution package in Un-Bonded PT
Stressing of Tendons
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A complete Solution package in Un-Bonded PT
Stressing of Tendons
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A complete Solution package in Un-Bonded PT
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www.segoc.com
A complete Solution package in Un-Bonded PT
www.ptspakistan.us
www.segoc.com
A complete Solution package in Un-Bonded PT
www.ptspakistan.us
www.segoc.com
A complete Solution package in Un-Bonded PT
www.ptspakistan.us
www.segoc.com
A complete Solution package in Un-Bonded PT
www.ptspakistan.us
www.segoc.com
A complete Solution package in Un-Bonded PT
www.ptspakistan.us
www.segoc.com
A complete Solution package in Un-Bonded PT
www.ptspakistan.us
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A complete Solution package in Un-Bonded PT
www.ptspakistan.us
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Islamabad Club
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A complete Solution package in Un-Bonded PT
Islamabad Club
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A complete Solution package in Un-Bonded PT
International Textile
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A complete Solution package in Un-Bonded PT
International Textile
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A complete Solution package in Un-Bonded PT
Prime Flour Mill
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A complete Solution package in Un-Bonded PT
Korangi Factory
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A complete Solution package in Un-Bonded PT
Nazeer Dying
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A complete Solution package in Un-Bonded PT
Anis Apparel
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A complete Solution package in Un-Bonded PT
70 Riviera
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A complete Solution package in Un-Bonded PT
70 Riviera
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A complete Solution package in Un-Bonded PT
A complete Solution package in Un-Bonded PT
Saint Mary, RWP
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A complete Solution package in Un-Bonded PT
Saint Mary, RWP
www.ptspakistan.us
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A complete Solution package in Un-Bonded PT
www.ptspakistan.us
www.segoc.com
First Turn Key Project
A complete Solution package in Un-Bonded PT
www.ptspakistan.us
www.segoc.com
IFMCH Hospital Mirpur Sakro
FIRST TURN KEY PROJECT:
Name of Project: IFMCH Hospital Complex
Client Name: IFMCH
Estimated time of Completion: 36months
Total Covered area: 100,000 sq.ft.
Basement: 4900 sq.ft
Ground Floor: 26242.25 sq.ft
First Floor: 16915 sq.ft
Second Floor: 8364.45 sq.ft
Third Floor: 8364.45 sq.ft
Fourth Floor: 8364.45 sq.ft
Fifth Floor: 8364.45 sq.ft
Thank you..

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Sterling PT Pvt. Ltd. (PAKISTAN)

  • 1. Najeeb Centre Level 2, 172-B Block 2 PECHS Karachi Pakistan
  • 2. Introduction to Un-Bonded Post-Tensioned System A complete Solution package in Un-Bonded PT www.ptspakistan.us www.segoc.com
  • 3. What is Pre-stressing… A complete Solution package in Un-Bonded PT • It means that the structural member is stressed internally before it is subjected to design loads. • The Pre-stressing is done by applying an external force using a steel cable assembly, placed in the body of the structural member. www.ptspakistan.us www.segoc.com
  • 4. A complete Solution package in Un-Bonded PT Pre-stressing The design concept is to put a management of various stresses at every cross section of the structure. This can be done by a careful placement of cables/tendons, through which an external force can be applied to the structure resulting in the final stresses in structure at or below the desired level www.ptspakistan.us www.segoc.com
  • 5. A complete Solution package in Un-Bonded PT Pre-stressed concrete Terminology Main differences Stress sequence Pre - Before concrete has reached to desired strength Post - After concrete has reached to desired strength Transfer of force Bonded - Through bond between concrete and the cable Un-bonded - Mechanically using special anchor plates www.ptspakistan.us www.segoc.com
  • 6. A complete Solution package in Un-Bonded PT Types of Post-Tensioning System Bonded - Where the Pre-stressing steel strand is bonded to the concrete after it is tensioned by injecting cement grout inside of a duct in which the tendon is placed. Unbonded - Where the Pre-stressing steel strand is prevented from bonding to the concrete and thus free to move relative to the concrete. The force is transferred to the concrete by the MECHANICAL ASSEMBLY only www.ptspakistan.us www.segoc.com
  • 7. A complete Solution package in Un-Bonded PT Advantages of Post-Tensioned •Allows larger column spacing •Reduces Structural Depth of members •Results in larger floor to ceiling height •Greater Deflection Control •Reduces Structural Costs •Un-cracked section at all times www.ptspakistan.us www.segoc.com
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  • 11. A complete Solution package in Un-Bonded PT Essential Elements of PT The cable or Tendon Fpu = 250 ksi, 270 ksi and 300 ksi (1 ksi = 6.89 Mpa) Seven wire strand Low relaxation The cable or tendon come in various diameters 3/8 Inch, 1/2 Inch, 0.6 Inch www.ptspakistan.us www.segoc.com
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  • 24. A complete Solution package in Un-Bonded PT Tendon Identification Code for Quick and Precise Installation www.ptspakistan.us www.segoc.com
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  • 34. A complete Solution package in Un-Bonded PT Tendon live ends kept for stressing after pouring www.ptspakistan.us www.segoc.com
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  • 43. A complete Solution package in Un-Bonded PT Tendons with Reinforcement as per Seismic detailing www.ptspakistan.us www.segoc.com
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  • 50. A complete Solution package in Un-Bonded PT Post Tensioning in Parking Garage www.ptspakistan.us www.segoc.com
  • 51. A complete Solution package in Un-Bonded PT Post Tensioning in Parking Garage www.ptspakistan.us www.segoc.com
  • 52. A complete Solution package in Un-Bonded PT Parking Garage, Denver - Colorado www.ptspakistan.us www.segoc.com
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  • 61. A complete Solution package in Un-Bonded PT STRESSING OF TENDONS www.ptspakistan.us www.segoc.com
  • 62. Stressing Jack A complete Solution package in Un-Bonded PT www.ptspakistan.us www.segoc.com
  • 63. A complete Solution package in Un-Bonded PT Pump Set www.ptspakistan.us www.segoc.com
  • 64. A complete Solution package in Un-Bonded PT Stressing of Tendons www.ptspakistan.us www.segoc.com
  • 65. A complete Solution package in Un-Bonded PT Stressing of Tendons www.ptspakistan.us www.segoc.com
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  • 78. Prime Flour Mill www.ptspakistan.us www.segoc.com A complete Solution package in Un-Bonded PT
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  • 86. A complete Solution package in Un-Bonded PT www.ptspakistan.us www.segoc.com First Turn Key Project
  • 87. A complete Solution package in Un-Bonded PT www.ptspakistan.us www.segoc.com IFMCH Hospital Mirpur Sakro FIRST TURN KEY PROJECT: Name of Project: IFMCH Hospital Complex Client Name: IFMCH Estimated time of Completion: 36months Total Covered area: 100,000 sq.ft. Basement: 4900 sq.ft Ground Floor: 26242.25 sq.ft First Floor: 16915 sq.ft Second Floor: 8364.45 sq.ft Third Floor: 8364.45 sq.ft Fourth Floor: 8364.45 sq.ft Fifth Floor: 8364.45 sq.ft