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Farm Machinery and Power
Special Purpose Vehicles
Farm Tractor
Tractor is a self-propelled power unit having wheels or
tracks for operating agricultural implements and
machines including trailers.
Tractor engine is used as a prime mover for active tools
and stationary farm machinery through power take-off
shaft (PTO) or belt pulley.
Designers followed early tractor designs that were simply
replacements for horses or other draught animals.
Tractor
 1890- The word tractor appeared first on record in a
patent issued on a tractor or traction engine invented
by George H. Harris of Chicago.
 The agricultural tractor is one of the class of mobile
machines that involves the ‘traction’ process.
 The tractor is also in the class of machines that
involves operation under what are known as 'off- road'
conditions.
 Others in this class include machines used in earth
moving, mining and military work.
TRACTOR DEVELOPMENT
The present tractor is the result of gradual development of
machine in different stages. History of tractor development
is given below.
1. 1890- The word tractor appeared first tractor
engine invented by George H. Harris of Chicago .
2. 1911- First tractor demonstration was held at
Omaha ( Nebraska)
3. 1936 – Diesel engine was used in tractor
4. 1950- Manufacturing of diesel tractors
5. 1960 – Tractor manufacturing was started in India
by first manufacturer M/s Eicher Good Earth
CLASSIFICATION OF TRACTORS
1. Wheel tractor
2. crawler tractor
3. walking type
tractor
Classification of tractors
Tractors can be classified into three classes on the basis
of structural-design:
 Wheel tractor: Tractors, having three of four pneumatic
wheels are called wheel tractors. Four wheel tractors are
most popular everywhere.
 Crawler tractor: This is also called track type tractor or
chain type tractor. In such tractors, there is endless chain
or track in place of pneumatic wheels.
 Walking tractor (Power tiller): Power tiller is a walking
type tractor. This tractor is usually fitted with two wheels
only. The direction of travel and its controls for field
operation is performed by the operator, walking behind
the tractor.
Wheel tractor
• Tractors having three or four pneumatic wheels are
called wheel tractors. Four wheel tractors are
popular everywhere
crawler tractor
• This type is also called Track type tractor or Chain
type tractor. In such tractors , there is endless chain
or track in place of pneumatic wheels
Power tiller
• Power tiller is a walking type tractor. This tractor is usually
fitted with two wheels only. The direction of travel and its
controls for field operation is performed by the operator,
walking behind the tractor
1. Wheel tractor:
2. Crawler tractor:
3. Walking tractor :
1. General Purpose Tractor: It is used for major farm
operations; such as ploughing, sowing, harvesting and
transporting work. Such tractors have (i) increased engine
power (ii) good adhesion and (ii) wide tyres.
2. Row crop Tractor: It is used for crop cultivation. Such tractor
is provided with replaceable driving wheels of different tread
widths. It has high ground clearance to save damage of crops.
Wide wheel track can be adjusted to suit inter row distance.
3. Special Purpose Tractor: It is used for definite jobs like
cotton fields, hillsides, garden etc. Special designs are there for
special purpose tractor.
On the basis of purpose, wheeled tractor is classified
into three groups:
General Features of Tractors
 Direct fuel injection with mechanical governing:- It
results in better thermal efficiency.
 Maximum torque at normal speed engine provides low
fuel consumption, and large carrying capacity.
 6 to 8 forward gears & 2 reverse speed gears
 The Differential lock is standard equipment to avoid
wheel spin under difficult conditions.
 Owning the unique hydraulic system, three point linkage
implements can be easily used under all types of soil
conditions.
 The tractor is provided with PTO shaft. Speed of the PTO
shaft which directly related with engine speed.
 Ground clearance of the tractor can be increased by 80
mm for protection of plants during row crop cultivation.
 Mechanical internal expanding brakes are positioned at
a place where the ingress of water and mud is
eliminated. Brakes can also be operated independently
or locked together with the use of master cylinder.
 Arrangement of attaching dozer, Leveller , loader etc.
General Features of Tractors
 Hydraulic Lift:- Using the hydraulic power, It raises-up or
lower-down the implements and also controls their depth.
 PTO:- It is a provision incorporated in the tractor to drive
stationary and moving implements such as a sprayer,
duster,
 The duel clutch system:- It employs two independent
clutches one of which is used for tractor travel and the
other for PTO shaft
 Air Cleaner:- The air filtration is available in two stages
including cyclone type pre-cleaner. It helps preventing farm
dust to infiltrate into the engine.
 The Automatic Hydraulic Control System:- It consist of the
draft control , position control systems . The working of
these controls is accomplished by a hydraulic system
consisting of double acting cylinder & gear pump.
Special Features of Tractors
COST ANALYSIS OF TRACTOR POWER
• Under cost analysis the cost incurred per hour
of operation of a tool/ implement/ machine is
calculated. This will give an idea of the
payback period of the investment. Total cost
of operation of an implement/ tool involves
two costs namely
• 1. Fixed cost
• 2. Variable cost or operating cost.
Fixed cost
• This cost relates to machine ownership. This cost can
occur regardless of whether the machine is used or
not.
• It includes depreciation, interest on investment,
taxes, insurance and housing costs.
Variable cost
• Those costs which are directly related to the amount
of use are called variable costs. These costs are
incurred only when the machine is used.
• Variable costs include repair and maintenance, fuel
and lubricants, servicing and labour charges.
Calculation of fixed cost
1. Depreciation - It is the reduction in value of the
machine with the passage of time.
D = ( (C - S ) / L x H )
Where
D = Depreciation cost, Rs/hr
• C = Initial cost of the machine, Rs
S = Salvage value of the machine,
usually taken as 10 per cent of the initial
investment of the machine Rs,
L = Expected life period of the machine, years
• H = Number of working hours per year
Interest on investment- Interest on investment in a farm
machine is a legitimate cost
The interest on investment is calculated by using formula
given below.
I = (A x i) / (100 x H)
Where,
I = Interest on investment, Rs/hr
A = Average purchase price, Rs.
H = Number of working hours per year
i = Rate of interest ( usually it is assumed as 14 % )
• The average purchase price shall be calculated by the following
expression.
A = (C + S)/2
Where
A = Average purchase price, Rs
C = Initial cost of the machine, Rs.
S = Salvage value of the machine,
usually taken as 10 percent of the initial investment of the machine, Rs.
• iii. Taxes, Insurance and housing -. Sales tax and
road tax can be distributed over the life of the
machine. Farm machinery is sometimes insured
against loss by theft or damage. Actual amount
paid or to be paid annually for insurance and
annual taxes if any should be charged.
• T, I and H = 3 x A/(100 x H)
• Where,
• T, I and H = Taxes, insurance and housing
charges, Rs/hr.
• A = Average purchase price, Rs.
• H = Number of working hours per.
Calculation Variable cost
• i. Repair and maintenance cost - The repair and
maintenance costs shall be calculated as 10 per
cent of the initial cost of the machine per year.
R & M = 10 x C/(100 X H)
• Where,
• R&M = Repair and maintenance costs, Rs/hr
• C = Initial cost of the machine, Rs.
• H = Number of working hours per year
Calculation Variable cost
• ii. Fuel cost – Fuel consumption depends on
the size of the power unit. The cost of actual
fuel consumption can be used in calculations
Fuel cost
• F = Quantity of fuel consumed per hour
(Lit per hour) (Rs/hr) x Cost of fuel
(Rs/lit)
Calculation Variable cost
• iii. Lubricating oil cost - Cost of lubricating oil
can be taken as 30 % of fuel cost
• Oil cost = 30 / 100 x Quantity of fuel
consumed per hour (Rs/hr) (Lit per hour) x
Cost of fuel (Rs/lit)
Calculation Variable cost
• iv. Operator cost - In performing custom
work, the actual number of operators
engaged for carrying out the operation
should be used for calculation of operator
charges.
• The prevailing rate of wages has to be
adopted for calculation.
• Operator cost (Rs/hr) = (Number of persons
engaged x wages per Day)/ 8
Problem
• The initial cost of 35 hp Massy Ferguson Tractor owned by
a farmer is Rs. 3,00,000/-. The tractor is expected to work
for 10 years. In a year the farmer uses the tractor for 1000
hours. The farmer also owns a 11 tined cultivator. The
tynes are spaced at 20 cm apart. The cost of the cultivator
is Rs.12,000/-. The tractor consumes 3 liters of diesel
while ploughing with the cultivator. The life of the
cultivator is 10 years. The farmer uses the cultivator for
400 hours in a year. The cultivator is operated at a speed
of 4 km/h. Calculate the cost of ploughing 2 ha of land
with the cultivator. Assume all other necessary data.
calculation
• Calculation Cost of operation for tractor
• 1. Depreciation D = ﴾ (C - S ﴿ / L﴿ x H
• Where
• D = Depreciation cost, Rs/hr
• C = Rs 3,00,000 S = 10 % of C
• L = 10 years H = 1000 hours per year
• D = (3,00,000 - 10/100 (3,00,000 ﴿ / 10 x 1000﴿= Rs.
27 / hour
calculation
• 2. Interest I
• Average cost A
• A = (3,00,000 + 30,000)/2 = Rs. 1,65,000
• I = (1,65,000 x 14) / (100 x 1000) Rs. 23.1
• 3. Taxes, Insurance and housing
• T, In and H = 3 x 1,65,000/(100 x 1000) = Rs. 4.95
• Total fixed cost = 27 + 23.1 + 4.95 = Rs. 55.05 / h
Variable cost
• 1. Repair and maintenance
• R & M = 10 x 3,00,000/(100 X 1000) = Rs. 30/h
• 2. Fuel cost F = 3.0 lit/h x Rs 45/lit = Rs. 135/lit 3.
Lubricating oil cost = (3 0/100 ) x Rs. 135/lit = Rs.
40.5 / h 4.
• Operator cost (Rs/hr) = ( 1 person x Rs.240/day )/ 8
= Rs. 30 / h
Total variable cost = 30 +135 + 40.5 + 30 = Rs. 235 / h
• Cost of operation for tractor Total fixed cost + Total
variable cost Rs. 55.05 + Rs. 235 = Rs. 290.05 / h
Cost of operation for implement
• 1. Depreciation D = ﴾ (C - S ﴿ / L﴿ x H
• Where
• D = Depreciation cost, Rs/hr
• C = Rs 12,000 S = 10 % of C
• L = 10 years
• H = 400 hours per year
• D = ﴾ (12,000 - 10/100 (12,000 ﴿ / 10 x 400﴿ = Rs. 2 .7 / hour
• 2. Interest I Average cost A
• A = (12,000 + 1,200)/2 = Rs. 6,600
• I = (6,600 x 14) / (100 x 400) Rs. 2.31/h
• 3. Taxes, Insurance and housing T, In and H = 3 x 6,600/(100 x 400)=Rs.
0.495 /h
Cost of operation for implement
• Total fixed cost = 2 .7 + 2.31 + 0.495 = Rs.5.51 / h Variable cost
• 1. Repair and maintenance R & M = 10 x 12,000/(100 X 400) = Rs. 3 / h
Lubricating oil cost = Nil
• Operator cost (Rs/hr) = Nil Total variable cost = Rs. 3 / h
• Cost of operation for implement Total fixed cost + Total variable cost
Rs.5.51 + Rs.3 = Rs. 8.51
• Cost of operation for tractor and implement Rs. 290.05 / h + Rs. 8.51/h =
Rs. 298.55/h
• Field capacity of implement FC =S W/10 ha/h = (2.2 x 4.0) / 10 = 0.88
ha/h
• Time required to complete 1.0 ha land = 1/ field capacity = 1/ 0.88 =
1.136 hour/ha
• Cost of ploughing 1.0 ha land = No. of hours / ha x cost of ploughing Rs./
ha = 1.136 x Rs. 298.55 = Rs. 339.16/ha

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Farm tractor and tractor operating cost estimation.pptx

  • 1. Farm Machinery and Power Special Purpose Vehicles Farm Tractor
  • 2. Tractor is a self-propelled power unit having wheels or tracks for operating agricultural implements and machines including trailers. Tractor engine is used as a prime mover for active tools and stationary farm machinery through power take-off shaft (PTO) or belt pulley. Designers followed early tractor designs that were simply replacements for horses or other draught animals. Tractor
  • 3.  1890- The word tractor appeared first on record in a patent issued on a tractor or traction engine invented by George H. Harris of Chicago.  The agricultural tractor is one of the class of mobile machines that involves the ‘traction’ process.  The tractor is also in the class of machines that involves operation under what are known as 'off- road' conditions.  Others in this class include machines used in earth moving, mining and military work.
  • 4. TRACTOR DEVELOPMENT The present tractor is the result of gradual development of machine in different stages. History of tractor development is given below. 1. 1890- The word tractor appeared first tractor engine invented by George H. Harris of Chicago . 2. 1911- First tractor demonstration was held at Omaha ( Nebraska) 3. 1936 – Diesel engine was used in tractor 4. 1950- Manufacturing of diesel tractors 5. 1960 – Tractor manufacturing was started in India by first manufacturer M/s Eicher Good Earth
  • 5. CLASSIFICATION OF TRACTORS 1. Wheel tractor 2. crawler tractor 3. walking type tractor
  • 6. Classification of tractors Tractors can be classified into three classes on the basis of structural-design:  Wheel tractor: Tractors, having three of four pneumatic wheels are called wheel tractors. Four wheel tractors are most popular everywhere.  Crawler tractor: This is also called track type tractor or chain type tractor. In such tractors, there is endless chain or track in place of pneumatic wheels.  Walking tractor (Power tiller): Power tiller is a walking type tractor. This tractor is usually fitted with two wheels only. The direction of travel and its controls for field operation is performed by the operator, walking behind the tractor.
  • 7. Wheel tractor • Tractors having three or four pneumatic wheels are called wheel tractors. Four wheel tractors are popular everywhere
  • 8. crawler tractor • This type is also called Track type tractor or Chain type tractor. In such tractors , there is endless chain or track in place of pneumatic wheels
  • 9. Power tiller • Power tiller is a walking type tractor. This tractor is usually fitted with two wheels only. The direction of travel and its controls for field operation is performed by the operator, walking behind the tractor
  • 11.
  • 14. 1. General Purpose Tractor: It is used for major farm operations; such as ploughing, sowing, harvesting and transporting work. Such tractors have (i) increased engine power (ii) good adhesion and (ii) wide tyres. 2. Row crop Tractor: It is used for crop cultivation. Such tractor is provided with replaceable driving wheels of different tread widths. It has high ground clearance to save damage of crops. Wide wheel track can be adjusted to suit inter row distance. 3. Special Purpose Tractor: It is used for definite jobs like cotton fields, hillsides, garden etc. Special designs are there for special purpose tractor. On the basis of purpose, wheeled tractor is classified into three groups:
  • 15.
  • 16. General Features of Tractors  Direct fuel injection with mechanical governing:- It results in better thermal efficiency.  Maximum torque at normal speed engine provides low fuel consumption, and large carrying capacity.  6 to 8 forward gears & 2 reverse speed gears  The Differential lock is standard equipment to avoid wheel spin under difficult conditions.  Owning the unique hydraulic system, three point linkage implements can be easily used under all types of soil conditions.  The tractor is provided with PTO shaft. Speed of the PTO shaft which directly related with engine speed.
  • 17.  Ground clearance of the tractor can be increased by 80 mm for protection of plants during row crop cultivation.  Mechanical internal expanding brakes are positioned at a place where the ingress of water and mud is eliminated. Brakes can also be operated independently or locked together with the use of master cylinder.  Arrangement of attaching dozer, Leveller , loader etc. General Features of Tractors
  • 18.  Hydraulic Lift:- Using the hydraulic power, It raises-up or lower-down the implements and also controls their depth.  PTO:- It is a provision incorporated in the tractor to drive stationary and moving implements such as a sprayer, duster,  The duel clutch system:- It employs two independent clutches one of which is used for tractor travel and the other for PTO shaft  Air Cleaner:- The air filtration is available in two stages including cyclone type pre-cleaner. It helps preventing farm dust to infiltrate into the engine.  The Automatic Hydraulic Control System:- It consist of the draft control , position control systems . The working of these controls is accomplished by a hydraulic system consisting of double acting cylinder & gear pump. Special Features of Tractors
  • 19. COST ANALYSIS OF TRACTOR POWER • Under cost analysis the cost incurred per hour of operation of a tool/ implement/ machine is calculated. This will give an idea of the payback period of the investment. Total cost of operation of an implement/ tool involves two costs namely • 1. Fixed cost • 2. Variable cost or operating cost.
  • 20. Fixed cost • This cost relates to machine ownership. This cost can occur regardless of whether the machine is used or not. • It includes depreciation, interest on investment, taxes, insurance and housing costs. Variable cost • Those costs which are directly related to the amount of use are called variable costs. These costs are incurred only when the machine is used. • Variable costs include repair and maintenance, fuel and lubricants, servicing and labour charges.
  • 21. Calculation of fixed cost 1. Depreciation - It is the reduction in value of the machine with the passage of time. D = ( (C - S ) / L x H ) Where D = Depreciation cost, Rs/hr • C = Initial cost of the machine, Rs S = Salvage value of the machine, usually taken as 10 per cent of the initial investment of the machine Rs, L = Expected life period of the machine, years • H = Number of working hours per year
  • 22. Interest on investment- Interest on investment in a farm machine is a legitimate cost The interest on investment is calculated by using formula given below. I = (A x i) / (100 x H) Where, I = Interest on investment, Rs/hr A = Average purchase price, Rs. H = Number of working hours per year i = Rate of interest ( usually it is assumed as 14 % ) • The average purchase price shall be calculated by the following expression. A = (C + S)/2 Where A = Average purchase price, Rs C = Initial cost of the machine, Rs. S = Salvage value of the machine, usually taken as 10 percent of the initial investment of the machine, Rs.
  • 23. • iii. Taxes, Insurance and housing -. Sales tax and road tax can be distributed over the life of the machine. Farm machinery is sometimes insured against loss by theft or damage. Actual amount paid or to be paid annually for insurance and annual taxes if any should be charged. • T, I and H = 3 x A/(100 x H) • Where, • T, I and H = Taxes, insurance and housing charges, Rs/hr. • A = Average purchase price, Rs. • H = Number of working hours per.
  • 24. Calculation Variable cost • i. Repair and maintenance cost - The repair and maintenance costs shall be calculated as 10 per cent of the initial cost of the machine per year. R & M = 10 x C/(100 X H) • Where, • R&M = Repair and maintenance costs, Rs/hr • C = Initial cost of the machine, Rs. • H = Number of working hours per year
  • 25. Calculation Variable cost • ii. Fuel cost – Fuel consumption depends on the size of the power unit. The cost of actual fuel consumption can be used in calculations Fuel cost • F = Quantity of fuel consumed per hour (Lit per hour) (Rs/hr) x Cost of fuel (Rs/lit)
  • 26. Calculation Variable cost • iii. Lubricating oil cost - Cost of lubricating oil can be taken as 30 % of fuel cost • Oil cost = 30 / 100 x Quantity of fuel consumed per hour (Rs/hr) (Lit per hour) x Cost of fuel (Rs/lit)
  • 27. Calculation Variable cost • iv. Operator cost - In performing custom work, the actual number of operators engaged for carrying out the operation should be used for calculation of operator charges. • The prevailing rate of wages has to be adopted for calculation. • Operator cost (Rs/hr) = (Number of persons engaged x wages per Day)/ 8
  • 28. Problem • The initial cost of 35 hp Massy Ferguson Tractor owned by a farmer is Rs. 3,00,000/-. The tractor is expected to work for 10 years. In a year the farmer uses the tractor for 1000 hours. The farmer also owns a 11 tined cultivator. The tynes are spaced at 20 cm apart. The cost of the cultivator is Rs.12,000/-. The tractor consumes 3 liters of diesel while ploughing with the cultivator. The life of the cultivator is 10 years. The farmer uses the cultivator for 400 hours in a year. The cultivator is operated at a speed of 4 km/h. Calculate the cost of ploughing 2 ha of land with the cultivator. Assume all other necessary data.
  • 29. calculation • Calculation Cost of operation for tractor • 1. Depreciation D = ﴾ (C - S ﴿ / L﴿ x H • Where • D = Depreciation cost, Rs/hr • C = Rs 3,00,000 S = 10 % of C • L = 10 years H = 1000 hours per year • D = (3,00,000 - 10/100 (3,00,000 ﴿ / 10 x 1000﴿= Rs. 27 / hour
  • 30. calculation • 2. Interest I • Average cost A • A = (3,00,000 + 30,000)/2 = Rs. 1,65,000 • I = (1,65,000 x 14) / (100 x 1000) Rs. 23.1 • 3. Taxes, Insurance and housing • T, In and H = 3 x 1,65,000/(100 x 1000) = Rs. 4.95 • Total fixed cost = 27 + 23.1 + 4.95 = Rs. 55.05 / h
  • 31. Variable cost • 1. Repair and maintenance • R & M = 10 x 3,00,000/(100 X 1000) = Rs. 30/h • 2. Fuel cost F = 3.0 lit/h x Rs 45/lit = Rs. 135/lit 3. Lubricating oil cost = (3 0/100 ) x Rs. 135/lit = Rs. 40.5 / h 4. • Operator cost (Rs/hr) = ( 1 person x Rs.240/day )/ 8 = Rs. 30 / h Total variable cost = 30 +135 + 40.5 + 30 = Rs. 235 / h • Cost of operation for tractor Total fixed cost + Total variable cost Rs. 55.05 + Rs. 235 = Rs. 290.05 / h
  • 32. Cost of operation for implement • 1. Depreciation D = ﴾ (C - S ﴿ / L﴿ x H • Where • D = Depreciation cost, Rs/hr • C = Rs 12,000 S = 10 % of C • L = 10 years • H = 400 hours per year • D = ﴾ (12,000 - 10/100 (12,000 ﴿ / 10 x 400﴿ = Rs. 2 .7 / hour • 2. Interest I Average cost A • A = (12,000 + 1,200)/2 = Rs. 6,600 • I = (6,600 x 14) / (100 x 400) Rs. 2.31/h • 3. Taxes, Insurance and housing T, In and H = 3 x 6,600/(100 x 400)=Rs. 0.495 /h
  • 33. Cost of operation for implement • Total fixed cost = 2 .7 + 2.31 + 0.495 = Rs.5.51 / h Variable cost • 1. Repair and maintenance R & M = 10 x 12,000/(100 X 400) = Rs. 3 / h Lubricating oil cost = Nil • Operator cost (Rs/hr) = Nil Total variable cost = Rs. 3 / h • Cost of operation for implement Total fixed cost + Total variable cost Rs.5.51 + Rs.3 = Rs. 8.51 • Cost of operation for tractor and implement Rs. 290.05 / h + Rs. 8.51/h = Rs. 298.55/h • Field capacity of implement FC =S W/10 ha/h = (2.2 x 4.0) / 10 = 0.88 ha/h • Time required to complete 1.0 ha land = 1/ field capacity = 1/ 0.88 = 1.136 hour/ha • Cost of ploughing 1.0 ha land = No. of hours / ha x cost of ploughing Rs./ ha = 1.136 x Rs. 298.55 = Rs. 339.16/ha