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![Entity Relation Diagram
Inspection_Store
Non-Key Attributes
Inspection_Plan Inspection_Task
Primary Key Primary Key
Sore creates / Identification [PK1] Identification [PK1]
Equipment updates Non-Key Attributes
composed of
Non-Key Attributes
Random_Patterns Sequence
Start_Date
End_Date
Primary Key
Identification issues Inspection_Order
Primary Key
Resource [PK1]
Identification [PK1]
Primary Key requires / Non-Key Attributes
monitors Inspection_Job
Type [PK1] uses Inspection Primary Key Resources
Identification [PK1] executes
Non-Key Attributes
receives Status
Completion_Date
generates
Duration
Performance
fulfills
Inspection_Em pirical_Data
Non-Key Attributes
Inspection_Request Inspection_Exeption
Delays Inspection_Trend_Data Primary Key Non-Key Attributes
Resources_Utilization Non-Key Attributes Identification [PK1] "What Plan"
Response_Time Order_Frequency Non-Key Attributes Type
Equipment_Usage Manpower_Perform ance Requestor
Quality_Standards Quality_Trend Status
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Uploaded byArnaldo Colombo
Factory control system
The document outlines the utilization of the ArchiMate system architect plugin for enterprise modeling within a factory control system, emphasizing a structured approach to manufacturing information flow, including manpower, machinery, methods, and material. It describes the hierarchical layers of enterprise architecture: business, application, and infrastructure, detailing their interrelations and functional roles in controlling production, inspections, and service requests. Various diagrams illustrate the operational processes, focusing on work orders, job shop control, and performance metrics for efficient manufacturing operations.
More Related Content
Factory control system
- 1. Factory Control System A demonstration of the Archimate System Architect Plugin utilization for Enterprise Modeling
- 2. Foreword It is assumedthat the reader is familiar with the manufacturing environment, the concept of Enterprise Architecture, the concept of Business Process, and the use of Enterprise Architecture tools such as IBM Rational System Architect that has been used – in conjuction with the Archimate plug-in – to model this demonstration. Every figure in this presentation has been created using one of the several diagramming notations provided by System Architect, not powerpoint.
- 3.
- 4. The 4Ms ofManufacturing Inform ation Flow Integration 4 Ms supports . Manpower . Machinery uses uses Manufacturing uses uses . . Methods Material supports Material Flow Optimization
- 5. The Factory ManagementConcept Le ve l What is Possible State s M onitore d Production monitors Product Ordered Being Made Delivered makes Factory Part / Lot Held In-Work Complete Stored monitors Job Shop makes Routing Step Queued Processing Waiting Moving monitors Work Center makes Machine Step Queued Setting-up Running monitors makes Machine Piece Idle Loading Running Idle monitors Processing
- 6. Product Aggregation Manufacturing Engineering creates creates Routing Routing Step Process Plan performs Product Assembly Part Piece Processing performs monitors performs monitors makes makes makes monitors Factory Job Shop Work Center Manufacturing Unit
- 7. Business Collaboration Manufacturing Unit Part Processing Mfg. Unit Job Operato Machine r
- 8. Factory Level ofControl Product Parts / Lots Requirements Requirements from Planning Raw Factory Completed Material Products Work Orders to Job Feedback from Shops Job Shops (Parts/Lots/RoutingStep Execution)
- 9. Factory Locations Map Factory Locations Suppliers Goods Warehouse (Cold) Job Shop A Job Shop B Job Shop C Assembly Job Shop Products Customers Warehouse (Cold)
- 10. Job Shop Levelof Control Work Routing Orders Steps from Factory (Parts/Lots/Routing Step Execution) Job Shop Completed Detailed Components Raw Material Detail Work Orders to Feedback from Work Work Center Centers (Parts/Lots/Routing Step Execution)
- 11. Job Shop LocationMap Job Shop Services Services Control Office ToolCrib Maintenance Transportation Inspection Stores Department Department Department Job Shop Work Centers Work Centers Control Office Work Center 1 Work Center 2 Work Center 3
- 12. Work Center Levelof Control (Parts/Lots/Routing Step Execution) Work Orders Processing from Job Steps Shop Work Center Next Work Center Last Work Center Work Orders to Feedback from Machine Machine (Job/Process Step Execution)
- 13. Work Center LocationMap Work Center Locations Work Center Buffer Conveyor Machine 1 Machine 3 Machine 2
- 14. Manufacturing Unit Level Work Orders Processing from Instructions Work Center M anufacturing Unit Raw-m aterial / Semi-finished Parts Semi-finished / Finished Parts Work Center Buffer Work Center Buffer (Pickup) (Storage)
- 15. Functional Organization Production Manager Manufacturing Production Factory Engineering Planning & Control Production Production Manufacturing Manufacturing Job Shop Assembly Planning Control Costs Control Shop Floor Work Job Shop Center Services Work Job Shop Maintenance Center Stores Operations Mfg Unit ToolCrib Transportations Operations Machine Operator Inspections
- 16. Work Order Flow Production Factory Job Shop Work Buffer Machine Control Control Control Center Control Control Control issues to factory translates product splits factory WO translates jobshop WO with reqm't into into jobs to be product reqm't into part reqm't and workcenter WO for assigned issues WO to job shop specific part reqm't to specific machines Work Order Tool Crib Stores Maintenance Transport Inspection Control Control Control Control Control
- 17. Process Plan Flow Production Factory Job Shop Work Buffer Machine Control Control Control Center Control Control Control recives PP from mfg. selects the PP needed by despatches the PP to despatches PP steps to engineering and workcenter according machines according to deviations from PP may occur during job the work orders and make makes to operations routing the assigned jobs execution. them available to job them iavailable to they must be reported back for PP adjustment shop factory control Process Plan Tool Crib Stores Maintenance Transport Inspection Control Control Control Control Control
- 18. Routing Flow Production Factory Job Shop Work Buffer Machine Control Control Control Center Control Control Control defines the sequence of assigns routing steps to assigns routing steps to deviations from routings may be needed operation to be executed the jobshops the workcenters to cope with manufacturing constraints to produce a product they must be reported back for routing adjustment Routing Tool Crib Stores Maintenance Transport Inspection Control Control Control Control Control
- 19. Service Request Flow Production Factory Job Shop Work Buffer Machine Control Control Control Center Control Control Control dis patches the reques t to dis patches the reques ts from is s ues a reques t to is s ues a reques t to the relevant s ervice machine and buffer to workcenter control workcenter control jobshop Service Request Tool Crib Stores Request Maintenance Transport Inspection Request Request Request Request fulfills the reques t fulfills the reques t fulfills the reques t fulfills the reques t fulfills the reques t Tool Crib Stores Maintenance Transport Inspection Control Control Control Control Control
- 20. Material Flow Production Factory Job Shop Work Buffer Machine Control Control Control Center Control Control Control Material Lot Part Consumable Raw Material Inspection Tool Crib Transport Stores Maintenance Control Control Control Control Control
- 21. Tool Flow Production Factory Job Shop Work Buffer Machine Control Control Control Center Control Control Control Tool Tool Crib Stores Maintenance Transport Inspection Control Control Control Control Control
- 22. Equipment Flow Production Factory Job Shop Work Buffer Machine Control Control Control Center Control Control Control Equipment Tool Crib Stores Maintenance Transport Inspection Control Control Control Control Control
- 23. An Enterprise Architectureis decomposed into three layers: • Business Layer • Application Layer • Infrastructure Layer BUSINESS LAYER
- 24. Shop Floor ProcessDiagram Production Shop Floor Control Factory Product Job Shop Part / Lot Work Center Routing Step Machine Machine Step
- 25. Factory Process Diagram P roductio n Order B atc h Lot Make Factory Dec is ions J ob S hops Fac tory Load Plan Information W ork Orders Des ign Lots & Routings B ill of Material Update J ob Order Is s ue J ob S hops Load E xecution S hops Orders P lan Job Shops P roc ess Plan MPS Feedback Des ign & S imulate Routings Monitor J ob S hops Reques ts Job Shop Overload Fac tory Job Shop Monitor Orders Deliver E mpiric al Data Fac tory Routing Overload Upon Order J ob S hop Rate of Flow Completion P roducts Capac ity Reques t MP S Change Outs ourc i Is s ue W ork Order P roduct S tatus P roduct A nalyze Update Order ng Outs ourc ing MPS Rate of Flow P erformanc e E mpiric al Data E xecuted Order Change Make or Buy J ob S hop Data Capac ity J ob S hop P erformanc e
- 26. Job Shop ServiceDiagram (Parts/Lots/Routing Step Execution) Work Orders from Routing Steps Factory Job Shop Services Raw Material Detail Job Shop Completed Detailed Components (input) (output) Work Orders to Work Feedback from Work Center Centers (Parts/Lots/Routing Step Execution)
- 27. Job Shop Services Job Shop Services Inspection Stores Maintenance Tool Crib Transport Inspection Stores Maintenance Tool Crib Transport Process Process Process Process Process
- 28. Inspection Process Diagram Inspection Exception Inspections Plan Random Inspection Part Status Inspection Tasks Inspection Inspection Pattern Resource Exception Rescheduling Allocation Reporting Inspections Random Inspection Impact Analysis Allocatie Parts/Lot Inspection Exception Planning Patterns Sequences Resources Receiving Execution Generation Planning Lot Inspected Upon Inspection Request In Process Inspection Inspector Lot Releasing Equipment Inspection Inspection Inspection Impact Engagement Releasing Results Completed Reporting Lot Statistics Equipment Status
- 29. An Enterprise Architectureis decomposed into three layers: • Business Layer • Application Layer • Infrastructure Layer APPLICATION LAYER
- 30. Inter-layer Relations Ins pections In Process Allocatie Parts /Lot Ins pection Ins pection Lot Equipment Planning Ins pection Res ources Receiving Execution Exception Releas ing Releas ing Reporting Display Report Report Record Record Lots Report Report Invalid Report Items Report Ins pection Ins pected Ready Equipment Ready Ins pection In- Ins pection to be Moved Ready Plan Part Status Machine Ass ignm ent process Item Equipment
- 31. Application Service Realization ReportReady Equipment Display Inspection Inspection Control Plan Component Record Lots Report Items Ready to be Moved Inspection Record Report Control Special Inspection In- Inspection process Charge Report Record Inspected Equipment Part Status Assignment Log-on Report Ready Log-off Report Invalid Inspector Machine Inspector Inspection Item
- 32. Inspection Control ApplicationService Report Ready Equipment Inspection Display Process Inspection Plan Record Lots Report Items Ready to be Moved Inspection Record Report Control Special Inspection in- Inspection Process Charge Report Record Inspected Equipment Part Status Assignment Log-on Report Ready Log-off Report Invalid Inspector Machine Inspector Inspection Item
- 33. Shop Floor ApplicationServices Shop Floor Control Work Center Producti Factory Job on Control Shop Control Control Factory Job Shop Job Shop Work Buffer Machine Job Control Control Services Center Control Control Control Application Application Control Work Center Buff er Control Machine Job Control Control Component Control Component Component Component Tool Stores Maintenance Trans port Ins pection Crib Control Control Control Control Control Tool Crib Maintenance Transport Inspection Stores Control Control Control Control Control Component Component Component Component Component
- 34. Business and DataObjects Inspections Plan Random Pattern Inspection Part Status Inspection Tasks Lot Statistics Inspection Equipment Status Resource Exception Allocation Inspection Plan Random Resources Part Status Inspection Task Lot Statistics Inspection Equipment Status Selection Allocation Exception Patterns
- 35. Inspection Data Objects Resources Inspection Store Inspection Empirical Data Inspection Plan Inspection Trend Data Inspection Inspection Job Dynamic Inspection Data Inspection Inspection Inspection Order Shared Data Request
- 36. Entity Relation Diagram Inspection_Store Non-Key Attributes Inspection_Plan Inspection_Task Primary Key Primary Key Sore creates / Identification [PK1] Identification [PK1] Equipment updates Non-Key Attributes composed of Non-Key Attributes Random_Patterns Sequence Start_Date End_Date Primary Key Identification issues Inspection_Order Primary Key Resource [PK1] Identification [PK1] Primary Key requires / Non-Key Attributes monitors Inspection_Job Type [PK1] uses Inspection Primary Key Resources Identification [PK1] executes Non-Key Attributes receives Status Completion_Date generates Duration Performance fulfills Inspection_Em pirical_Data Non-Key Attributes Inspection_Request Inspection_Exeption Delays Inspection_Trend_Data Primary Key Non-Key Attributes Resources_Utilization Non-Key Attributes Identification [PK1] "What Plan" Response_Time Order_Frequency Non-Key Attributes Type Equipment_Usage Manpower_Perform ance Requestor Quality_Standards Quality_Trend Status Lot
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- 38. Inter-layer Relations Factory Tool Crib Stores Maintenance Transport Inspection Control Control Control Control Control Control Application Component Component Component Component Component Factory Tool Crib Stores Maintenance Transport Inspection Server Server Server Server Server Server Work Center Job Shop Buffer Machine Job Control Control Control Control Control Component Component Application Component Component Work Center Job Shop Server Server
- 39. Shop Floor ControlNetwork Maintenance Inspection PC PC Production Hos t Stores Factory PC Server Maintenance Hub LAN Inspection Hub Stores Hub Factory Maintenance Intranet Server Inspection Server Job Shop Server Stores Server Tool Crib Job Shop PC PC Factory Job Shop Job Shop Hub Hub Intranet Tool Crib Server Tool Crib Hub Work Center Factory Intranet PC Trans port Work Server Center Hub Trans port Macjine Hub Controller Trans port PC Work Center PC Work Center Server Machine Hub
- 40. Infrastructure Services Database Service File Service Network Service Production Production Host File Server Supplier CICS DBMS LAN Firewall Intranet Supplier Firewall Supplier LAN Message Admin Server Queuing Unix Server Farm Mfg Engineering Planning Server Server