•
•
•


•


•
Manufacturing      Eliminates the         Highly-           Supports the
    design-to-         need for          specialized          variability in
   production      stopwatch time      functionality         Agribusiness
  solutions for         study                                   focused
                                      that's critical to
Labor Standards,     techniques.                           industries. EASE
 Line Balancing,                        the logistics
                   Create accurate,   business sector.       is pre-loaded
      Work           supportable                           with a Standard
  Instructions,                         Account for
                   labor standards        "time for         Data Library to
    Document
                    with our Retail                         support meat
 Management,                            travel" and
Change Control,     EASE standard                             and poultry
                     data library
                                          material             processing
 Process Audits                           handling
     and Tool                                                  industries
                                         equipment
  Management
                                            usage
•

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•



•


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•
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•
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•
•
•
•
Manufacturing     Retail            Electronics        Aerospace & Defense
Black & Decker    Follett's         3 Com              BE Aerospace
Cummins           Home Depot        Christie Digital   Boeing
Diesel Exchange   Kroger            Dell               United Launch Alliance
Genie             Smart & Final     EMC                Honeywell
Frigidaire        Lowes             Fujitsu            L3 Communications
ITT               Longs Drugs       Gateway            Lockheed Martin
Kwikset           Petsmart          Hitachi            Northrop Grumman
Mattel            Toys R Us         Honeywell          Rolls Royce
Moen                                Printronix         Raytheon
Parker Hannifin   Automotive                           Teledyne Electronics
Rain Bird         Aston Martin      Agribusiness
Square D          BF Goodrich       ConAgra            Government
Thermador         Bosch Braking     Maple Leaf Foods   US Air Force
Spartan Motors    DalmierChrysler   JBS/Swift          US Navy
Siemens           Harley-Davidson   Washington Beef
Sub Zero          McLaughlin Body   Tyson Foods        Logistics
Xerox             Tesla Motors      National Beef      FedEx     Genco ATC
Werner                              Wells Dairy        DHL
With EASE Work Instructions and MDM implemented we saw a large
increase in efficiency with all documents now visible to our operators.
Data is now managed online and is easily updated. One of the strengths
EASE provides is a clear, concise, relevant, timely online work instructions
that improve quality. Patrick Tierney, Milwaukee

With the Change Control module of EASE implemented, we now have
the ability to streamline crucial data management processes, manage
compliance, and enable the staff to have essential product
information at their fingertips. Management is now able to
synchronize the changes with different departments making for a
much more effective system. We are now able to significantly reduce
operational costs while improving productivity. Chris Mead, UK

Within a month (really two weeks) of analysis, the engineers
found that the gains from using EASE had paid back by five, the
cost of the system. Irene Power, Ireland
We plan to more fully develop the assembly standards on our new products
through the use of video and the element generator in EASE. We are also
using our ongoing Kaisen process to justify reprocessing and potential
machine purchases. William Geringer - Indianapolis, IN

       We experienced a significant increase in productivity of approximately 10%
       across three lines with EASE Line Balancing which is now much more efficient
       due to use of EASE engineered standards. These improved labor standards also
       resulted in higher accuracy in the standard costing system which then provided
       management with a more accurate picture of production costs. EASE has been
       implemented at all divisions globally and has we continue to partner with EASE.
       Bruce Baxter - Norman, OK

                Through more accurate and up-to-date labor standards, true
                manufacturing costs became more visible and cost saving
                activities became more effective. With EASE Calsonic has also
                been able to determine the effect of improvement activities
                and achieve better line efficiencies through EASE Line Balance
                capabilities. Jim Young – Irvine, CA
EASE can export to
                                                    MDM                             ERP
                      Tool          MCR                                Line
                    Management   Change Control   Document Control                  Routing/Summarized
                                                     FMEA/CP
                                                       LPA
                                                                     Balancing      Routings
                                                                                    Labor Standards
                                                                                    MBOMs
      ECO
     EBOM                                 Routing
                                      Labor Standards
                                      Work Instructions
                                          MBOM                                               ERP



      EASE uses data from
      Design to produce and                                             EASE can export to MES
      update Manufacturing                                              Routing/Summarized Routings
      Routings & MBOMs                                                  Labor Standards
                                                  MES
                                                                        MBOMs
                                                                        Work Instructions


14
Labor Standards
Line Balancing
Work Instructions
Document Management
Change Request
Layered Process Audits
Tool Management
ViewEASE
•   As a Union shop, JBS/Swift, was
•   able to gain agreement from its
        workforce that the time
•
     standards represent a fair and
•   accurate measurement scheme.
•
•

•

•
•
UNIVERSAL
                  STANDARD
                 DATA LIBRARY


INDUSTRY                                 STANDARD
 SPECIFIC                                   DATA
STANDARD                               DEVELOPMENT
   DATA                                    TOOL

        Provides a faster method for
       developing more accurate and
         consistent labor standards

                                        DETAILED
 VIDEO                                   METHOD
ANALYSIS                               DESCRIPTION
                                       OF ASSEMBLY

                    VALUE
                 ADDED/NON
                 VALUE ADDED
                   ANALYSIS
•       Harley Davidson has used EASE for
        16 years to implement an effective
           line balancing system across
    –             multiple plants
    –
    –

•
•


•
•
TAKT Time
             Calculation



In-Station                 What-If?
 Balance                   Analysis




  Links to                 Graphical
Simulation                 Display of
 Software                   Balance

              Balance
              Multiple
               Parts
Sub Zero uses real time Work
•   Instructions to produce higher
        quality products and an
•       increase in productivity


•
•
•
•

•
Change
                            Request
                           Management
                                            Reference
         Material Lists
                                            Documents




                                                    Assembly or
Tool Lists
                                                    Process Docs




 CAD Drawings                                   Quality Checks



                                    Revision
                   Multimedia       Control &
                                     History
Tesla Motors uses EASEworks
      Document Management
•     software to manage and
•   control all of their documents

•
•
•
•
•

•
Manufacturing

                    Human
                                                 Quality
This module        Resources
is designed
 to control
the process
of creating,
maintaining
     and
 delivering    Safety                                      Test
   critical
information
 within the
 company.


                    Training                   Engineering

                               Maintenance
•         Cummins uses EASE LPA to do
    –    more audits and management is
        provided with instant feedback of
           any non-compliance issues
•
    –

•
    –
•
    –
Web Application




Audit Question                         Non Conformance
    Types                                   Codes




   Metrics                             Reusable Questions




                 Easy Administration
•




        Standard Textile added EASE
•       MCR to help manage change
•         control throughout their
         manufacturing operations.
•
    –
    –
    –
•
•
•
•
Anyone can
                                           Request a
                                            Change
                     Online charts and                     MCRs reference
This module is
                           help                             the change
 designed to
offer complete
control of the
manufacturing
    change       Resubmittal                                        Multiple Docs
   process.      allowed and                                       can be affected
                    tracked                                         by the change




                      Timeline Project                     All requests and
                       Management                              status are
                         Updated                                tracked
                                          MCR Content
                                         Verified before
                                          Acceptance
•
    •
•
    •    Cummins decided to roll out
    •   EASE Tool Management to all
    •   of their locations even though
•           they use IBM’s Maximo
    •
•
    •
    •
    •
•
    •
All Tool Types



   Tools by Plant,                            Can Hold all
   Operation and                            Documents (CAD,
     Location                                Ref. Docs, etc.)




Integrates with Asset
                                              Tool Lists by
    Management
                                                Location
      Systems



                        Integrated with
                        Work Instructions
•
•
•
•
•
•    Rolls Royce uses viewEASE to
•   deliver on-line Work Instructions
            to their operators
•
Web Enabled




Multiple Document                        Display on Multiple
     Formats                                   Devices




                                             Push Work
 Eliminates Paper                        Instructions to the
                                              operator



                    Integrated Quality
                          Checks

Ease Corporate Overview (PSL)

  • 2.
  • 3.
    Manufacturing Eliminates the Highly- Supports the design-to- need for specialized variability in production stopwatch time functionality Agribusiness solutions for study focused that's critical to Labor Standards, techniques. industries. EASE Line Balancing, the logistics Create accurate, business sector. is pre-loaded Work supportable with a Standard Instructions, Account for labor standards "time for Data Library to Document with our Retail support meat Management, travel" and Change Control, EASE standard and poultry data library material processing Process Audits handling and Tool industries equipment Management usage
  • 4.
  • 5.
  • 6.
  • 9.
    Manufacturing Retail Electronics Aerospace & Defense Black & Decker Follett's 3 Com BE Aerospace Cummins Home Depot Christie Digital Boeing Diesel Exchange Kroger Dell United Launch Alliance Genie Smart & Final EMC Honeywell Frigidaire Lowes Fujitsu L3 Communications ITT Longs Drugs Gateway Lockheed Martin Kwikset Petsmart Hitachi Northrop Grumman Mattel Toys R Us Honeywell Rolls Royce Moen Printronix Raytheon Parker Hannifin Automotive Teledyne Electronics Rain Bird Aston Martin Agribusiness Square D BF Goodrich ConAgra Government Thermador Bosch Braking Maple Leaf Foods US Air Force Spartan Motors DalmierChrysler JBS/Swift US Navy Siemens Harley-Davidson Washington Beef Sub Zero McLaughlin Body Tyson Foods Logistics Xerox Tesla Motors National Beef FedEx Genco ATC Werner Wells Dairy DHL
  • 10.
    With EASE WorkInstructions and MDM implemented we saw a large increase in efficiency with all documents now visible to our operators. Data is now managed online and is easily updated. One of the strengths EASE provides is a clear, concise, relevant, timely online work instructions that improve quality. Patrick Tierney, Milwaukee With the Change Control module of EASE implemented, we now have the ability to streamline crucial data management processes, manage compliance, and enable the staff to have essential product information at their fingertips. Management is now able to synchronize the changes with different departments making for a much more effective system. We are now able to significantly reduce operational costs while improving productivity. Chris Mead, UK Within a month (really two weeks) of analysis, the engineers found that the gains from using EASE had paid back by five, the cost of the system. Irene Power, Ireland
  • 11.
    We plan tomore fully develop the assembly standards on our new products through the use of video and the element generator in EASE. We are also using our ongoing Kaisen process to justify reprocessing and potential machine purchases. William Geringer - Indianapolis, IN We experienced a significant increase in productivity of approximately 10% across three lines with EASE Line Balancing which is now much more efficient due to use of EASE engineered standards. These improved labor standards also resulted in higher accuracy in the standard costing system which then provided management with a more accurate picture of production costs. EASE has been implemented at all divisions globally and has we continue to partner with EASE. Bruce Baxter - Norman, OK Through more accurate and up-to-date labor standards, true manufacturing costs became more visible and cost saving activities became more effective. With EASE Calsonic has also been able to determine the effect of improvement activities and achieve better line efficiencies through EASE Line Balance capabilities. Jim Young – Irvine, CA
  • 14.
    EASE can exportto MDM ERP Tool MCR Line Management Change Control Document Control Routing/Summarized FMEA/CP LPA Balancing Routings Labor Standards MBOMs ECO EBOM Routing Labor Standards Work Instructions MBOM ERP EASE uses data from Design to produce and EASE can export to MES update Manufacturing Routing/Summarized Routings Routings & MBOMs Labor Standards MES MBOMs Work Instructions 14
  • 15.
    Labor Standards Line Balancing WorkInstructions Document Management Change Request Layered Process Audits Tool Management ViewEASE
  • 17.
    As a Union shop, JBS/Swift, was • able to gain agreement from its workforce that the time • standards represent a fair and • accurate measurement scheme. • • • • •
  • 18.
    UNIVERSAL STANDARD DATA LIBRARY INDUSTRY STANDARD SPECIFIC DATA STANDARD DEVELOPMENT DATA TOOL Provides a faster method for developing more accurate and consistent labor standards DETAILED VIDEO METHOD ANALYSIS DESCRIPTION OF ASSEMBLY VALUE ADDED/NON VALUE ADDED ANALYSIS
  • 20.
    Harley Davidson has used EASE for 16 years to implement an effective line balancing system across – multiple plants – – • • • •
  • 21.
    TAKT Time Calculation In-Station What-If? Balance Analysis Links to Graphical Simulation Display of Software Balance Balance Multiple Parts
  • 23.
    Sub Zero usesreal time Work • Instructions to produce higher quality products and an • increase in productivity • • • • •
  • 24.
    Change Request Management Reference Material Lists Documents Assembly or Tool Lists Process Docs CAD Drawings Quality Checks Revision Multimedia Control & History
  • 28.
    Tesla Motors usesEASEworks Document Management • software to manage and • control all of their documents • • • • • •
  • 29.
    Manufacturing Human Quality This module Resources is designed to control the process of creating, maintaining and delivering Safety Test critical information within the company. Training Engineering Maintenance
  • 31.
    Cummins uses EASE LPA to do – more audits and management is provided with instant feedback of any non-compliance issues • – • – • –
  • 32.
    Web Application Audit Question Non Conformance Types Codes Metrics Reusable Questions Easy Administration
  • 34.
    Standard Textile added EASE • MCR to help manage change • control throughout their manufacturing operations. • – – – • • • •
  • 35.
    Anyone can Request a Change Online charts and MCRs reference This module is help the change designed to offer complete control of the manufacturing change Resubmittal Multiple Docs process. allowed and can be affected tracked by the change Timeline Project All requests and Management status are Updated tracked MCR Content Verified before Acceptance
  • 37.
    • • • Cummins decided to roll out • EASE Tool Management to all • of their locations even though • they use IBM’s Maximo • • • • • • •
  • 38.
    All Tool Types Tools by Plant, Can Hold all Operation and Documents (CAD, Location Ref. Docs, etc.) Integrates with Asset Tool Lists by Management Location Systems Integrated with Work Instructions
  • 40.
    • • • • • • Rolls Royce uses viewEASE to • deliver on-line Work Instructions to their operators •
  • 41.
    Web Enabled Multiple Document Display on Multiple Formats Devices Push Work Eliminates Paper Instructions to the operator Integrated Quality Checks