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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 45
Experimental investigation of rigid pavement using demolished waste
Nivetha.R, Keerthi kumar.B, Aravinda Raj.K, Krishnakanth.S, Vijay Karthekeyan
-------------------------------------------------------------------------***----------------------------------------------------------------------
ABSTRACT - There is a large amount of demolished waste
generated every year in India and other developing
countries. Since very small amount of this waste is
recycled or reused. So, disposing this waste is a very
serious problem because it requires a large amount of
space. This project is experimented to reduce the cost of
concrete. Aimed at the study, design mix of grade M25 was
prepared using IS10262-2009. Thereafter, the
replacement of different constituents of concrete, one at a
time was carried out by replacing these with the different
sieved fractions of crushed demolition waste. The
demolished concrete was mixed with the concrete in 10%,
15%, 20%. Cubes were casted with concrete mixes and
subjected to curing for 7 days, 14 days, 28 days and their
strength is determined. Test result shows that the strength
of the concrete increase when the demolished waste is
replaced, as the demolished concrete percentage increased
the strength of the concrete also increase. For reducing the
cost and natural aggregate we can replace with the
demolished concrete, so that the strength of the concrete
increase.
Keywords: coarse aggregate, demolished concrete
INTRODUCTION
Due to rapid development of industries and urban
areas waste generation is also increases, which is
unfavorably carrying out the environment. At present, in
India 27.8% of the total population living in cities, which is
13.8% more than the year of 1947. There is a shortage of
about 55,000 million m 3 due to the construction of new
infrastructure which shows that the demand of the
aggregates in future increases. 750 million m 3 additional
aggregate is required to fulfill the demand of the road
sector. There is a huge gap between the demand and the
supply of the aggregates because giant amount of
aggregates is required in the housing and transportation
nowadays. During construction waste generated is about
40 kg per m 2 to 60 kg per m2. Similarly, during
renovation, repair and maintenance work 40 kg/m 2 to 50
kg/m 2 waste is generated. The waste generated due to
demolition of the building is highest among all the wastes.
If we demolish permanent building about 300kg/m2 waste
is generated and in case of demolition of semi-permanent
building 500kg/m2 waste is generated. At present,
demolished material are dumped on land or treated as
waste, which means they cannot be utilized for any
purpose. If we put the demolished waste on land then the
fertility of the soil get decreases. 23.75 million tons of
waste is generated annually in India in the year of 2007
according to Hindu Online. According to CPCB (Central
Pollution Control Board) Delhi, 48 million waste is
generated from the construction waste from which only
3% is utilized in the construction of the embankment. In
100 parts of the construction waste 40 parts are of
concrete, 30parts of ceramics, 5 parts of plastics, 10parts
of wood, 5 parts of metal and 10 parts of some other mixed
compounds. There is a huge demand of construction
aggregate which is more than 26.8 billion in all over the
world. There is a quiet increment in the utilization and
demand of the natural aggregates in India due to housing,
road, construction and infrastructure development.
Cement versatility, durability, sustainability and economy
have made it the world’s most widely used construction
material. The term concrete refers to a mixture of
aggregate, usually sand and either gravel or crushing
stone, held together by a binder of cementitious paste. The
paste is typically made up of Portland cement. Demolished
concrete aggregate (DCA) is generally produced by the
crushing of concrete rubble, then screening and removal of
contaminants such as plaster, paper, reinforcements,
wood, plastics. Concrete made with this type of recycled
demolished concrete aggregate is called Demolished
aggregate concrete (DAC). The main purpose of this work
is to determine the basic properties of DAC made of coarse
recycled demolished concrete aggregate then to compare
them with the properties of concrete made with natural
aggregates concrete.
As the demolished aggregate is lighter than the
natural aggregate so the concrete made from such
aggregate possesses low density but the water absorption
of the demolished aggregate is higher than the natural
aggregate and the strength of the demolished aggregates is
somehow lesser than the natural aggregates. So concrete
made from these demolished aggregate can be utilized
where more strength is not required. e.g. Pavements,
sidewalls, etc.,
MATERIALS AND METHODOLOGY
Raw materials required for the concreting
operations of present work are cement, fine aggregate,
coarse aggregate, demolished concrete and water.
CEMENT
Cement is used as a binding material where the
strength and durability are significantly important. Cement
can be defined as the bonding material having cohesive &
adhesive properties which makes it capable to unite the
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 46
different construction that forms the compacts assembly.
The chief chemical composition of Ordinary Portland
Cement is calcium, silica, alumina and iron and the raw
materials used for the manufacturing of cement .
FIG 1 MIXING OF CONCRETE
The Ordinary Portland Cement of 53 grade calcareous &
argillaceous materials along with conforming to IS: 12269-
1987 is used in the manufacture of concrete. Also some
tests were conducted such as consistency test, setting time
test and specific gravity test. Ordinary Portland cement of
53 grades is used and on batch is utilized throughout the
work. This ordinary cement consists of two materials
namely argillaceous and calcareous.
Property IS Code (IS8112:1989)
Specific gravity 3.12
Consistency 33
Initial setting time Not less than 30 minutes
Final setting time Not greater than 600 minutes
COURSE AGGREGATE
Aggregates are the important constituents of concrete.
They play a major role in the body of the concrete,
reduce shrinkage and effect economy. Aggregates occupy
70-80 percentage of the volume of concrete and hence
their impact on various characteristics and properties of
concrete is undoubtedly considered. Here, in this project
we have used 20mm size aggregate in the casting of the
beams. The Specific gravity, Finess modulus, Water
absorption and Impact tests on coarse aggregate were
performed.
FINE AGGREGATE
Fine aggregates are basically sands won from the
land or the marine environment. Fine aggregates generally
consist of natural sand or crushed stone with most
particles passing through 9.5mm sieve. Sand can also be
referred as the naturally occurring granular material
composed of finely divided rock and mineral particles. The
composition of sand varies according to the local rock
source and conditions, but the most important constituent
is silica usually in the form of quartz. Sand is a non-
renewable resource over human timescales, and sand
suitable for making concrete is in high demand.
WATER
Water plays an important role in mixing, laying, and
compaction, setting and hardening of concrete. Water
influences the strength development and durability of
concrete. Ordinary potable water with p H not less than 6
and conforming to the requirements to IS456:2000 was
used. Guidance to examine the suitability of water for
different constructions can be obtained from the above
code. Water cement ratio of 0.45 was used in the recycled
concrete and for this purpose normal water was used for
mixing and curing purpose.
SPECIFIC GRAVITY
The specific gravity in saturated surface dry
condition of demolished concrete aggregate was found
from 2.5 which is less but satisfying the results. If specific
gravity is less than 2.4, it may cause segregation;
honeycombing & also yield of concrete may get reduced.
WATER ABSORPTION
The DCA from demolished concrete be made of crushed
stone aggregate with old mortar adhering to it, the water
absorption ranges from 0.32%, which is comparatively
more than that of the natural aggregates. Thus the water
absorption results are satisfactory.
BULK DENSITY
The bulk density of demolished aggregate is lower
than that of natural aggregate, thus results are not
satisfactory; due to low Bulk Density the mix proportion
gets affected.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 47
EXPERIMENTAL INVESTIGATION
Replacement proportions for various Concrete
TABLE 1
S.
No.
Concrete
type
coarse aggregate replacement
with demolished waste
1 C1 Standard concrete
2 C2 10% replacement
3 C3 15% replacement
4 C4 20% replacement
MECHANICAL PROPERTIES
Compressive strength test:
The compressive strength of cubes and cylinders are
tested by using the compressive testing machine by
applying the load at the rate of 30N/mm2 per minute. The
average test result values are tabulated and comparative
studies were made on the both normal and partially
replaced concrete cubes of 10%, 15%, 20%
TABLE 2
Specimen
Type
Compressive strength in N/mm2 (Cube)
7 Days 14 Days 28 Days
C1 21.25 23.61 26.18
C2 21.98 24.65 29.14
C3 23.12 26.12 31.20
C4 25.36 26.91 34.26
GRAPH
Compressive strength on concrete
GRAPH 1
FIG 2 - 20% REPLACED MATERIALS
increase when the demolished waste is replaced with
the coarse aggregate.
CONCLUSION
 The result shows that, strength of the concrete
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 48
 As the demolished concrete percentage is increased
the strength of the concrete also increase.
 For reduce the cost and natural aggregate we can
replace with the demolished concrete, so that the
strength of the concrete increase.
REFERENCE
The institution recycling network Mark Lennon
“Recycling construction and demolition wastes” A guide
for Architects and Contractors April 2005 – 10, working
sub group on construction and demolition waste 16
th
April
2009.
S R Yadav, S R Pathak, “Use of recycled aggregate
in making concrete” 34
th
conference on our world in
concrete & structures: 16-18 august 2009, Singapore.

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Experimental Investigation of Rigid Pavement using Demolished Waste

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 45 Experimental investigation of rigid pavement using demolished waste Nivetha.R, Keerthi kumar.B, Aravinda Raj.K, Krishnakanth.S, Vijay Karthekeyan -------------------------------------------------------------------------***---------------------------------------------------------------------- ABSTRACT - There is a large amount of demolished waste generated every year in India and other developing countries. Since very small amount of this waste is recycled or reused. So, disposing this waste is a very serious problem because it requires a large amount of space. This project is experimented to reduce the cost of concrete. Aimed at the study, design mix of grade M25 was prepared using IS10262-2009. Thereafter, the replacement of different constituents of concrete, one at a time was carried out by replacing these with the different sieved fractions of crushed demolition waste. The demolished concrete was mixed with the concrete in 10%, 15%, 20%. Cubes were casted with concrete mixes and subjected to curing for 7 days, 14 days, 28 days and their strength is determined. Test result shows that the strength of the concrete increase when the demolished waste is replaced, as the demolished concrete percentage increased the strength of the concrete also increase. For reducing the cost and natural aggregate we can replace with the demolished concrete, so that the strength of the concrete increase. Keywords: coarse aggregate, demolished concrete INTRODUCTION Due to rapid development of industries and urban areas waste generation is also increases, which is unfavorably carrying out the environment. At present, in India 27.8% of the total population living in cities, which is 13.8% more than the year of 1947. There is a shortage of about 55,000 million m 3 due to the construction of new infrastructure which shows that the demand of the aggregates in future increases. 750 million m 3 additional aggregate is required to fulfill the demand of the road sector. There is a huge gap between the demand and the supply of the aggregates because giant amount of aggregates is required in the housing and transportation nowadays. During construction waste generated is about 40 kg per m 2 to 60 kg per m2. Similarly, during renovation, repair and maintenance work 40 kg/m 2 to 50 kg/m 2 waste is generated. The waste generated due to demolition of the building is highest among all the wastes. If we demolish permanent building about 300kg/m2 waste is generated and in case of demolition of semi-permanent building 500kg/m2 waste is generated. At present, demolished material are dumped on land or treated as waste, which means they cannot be utilized for any purpose. If we put the demolished waste on land then the fertility of the soil get decreases. 23.75 million tons of waste is generated annually in India in the year of 2007 according to Hindu Online. According to CPCB (Central Pollution Control Board) Delhi, 48 million waste is generated from the construction waste from which only 3% is utilized in the construction of the embankment. In 100 parts of the construction waste 40 parts are of concrete, 30parts of ceramics, 5 parts of plastics, 10parts of wood, 5 parts of metal and 10 parts of some other mixed compounds. There is a huge demand of construction aggregate which is more than 26.8 billion in all over the world. There is a quiet increment in the utilization and demand of the natural aggregates in India due to housing, road, construction and infrastructure development. Cement versatility, durability, sustainability and economy have made it the world’s most widely used construction material. The term concrete refers to a mixture of aggregate, usually sand and either gravel or crushing stone, held together by a binder of cementitious paste. The paste is typically made up of Portland cement. Demolished concrete aggregate (DCA) is generally produced by the crushing of concrete rubble, then screening and removal of contaminants such as plaster, paper, reinforcements, wood, plastics. Concrete made with this type of recycled demolished concrete aggregate is called Demolished aggregate concrete (DAC). The main purpose of this work is to determine the basic properties of DAC made of coarse recycled demolished concrete aggregate then to compare them with the properties of concrete made with natural aggregates concrete. As the demolished aggregate is lighter than the natural aggregate so the concrete made from such aggregate possesses low density but the water absorption of the demolished aggregate is higher than the natural aggregate and the strength of the demolished aggregates is somehow lesser than the natural aggregates. So concrete made from these demolished aggregate can be utilized where more strength is not required. e.g. Pavements, sidewalls, etc., MATERIALS AND METHODOLOGY Raw materials required for the concreting operations of present work are cement, fine aggregate, coarse aggregate, demolished concrete and water. CEMENT Cement is used as a binding material where the strength and durability are significantly important. Cement can be defined as the bonding material having cohesive & adhesive properties which makes it capable to unite the
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 46 different construction that forms the compacts assembly. The chief chemical composition of Ordinary Portland Cement is calcium, silica, alumina and iron and the raw materials used for the manufacturing of cement . FIG 1 MIXING OF CONCRETE The Ordinary Portland Cement of 53 grade calcareous & argillaceous materials along with conforming to IS: 12269- 1987 is used in the manufacture of concrete. Also some tests were conducted such as consistency test, setting time test and specific gravity test. Ordinary Portland cement of 53 grades is used and on batch is utilized throughout the work. This ordinary cement consists of two materials namely argillaceous and calcareous. Property IS Code (IS8112:1989) Specific gravity 3.12 Consistency 33 Initial setting time Not less than 30 minutes Final setting time Not greater than 600 minutes COURSE AGGREGATE Aggregates are the important constituents of concrete. They play a major role in the body of the concrete, reduce shrinkage and effect economy. Aggregates occupy 70-80 percentage of the volume of concrete and hence their impact on various characteristics and properties of concrete is undoubtedly considered. Here, in this project we have used 20mm size aggregate in the casting of the beams. The Specific gravity, Finess modulus, Water absorption and Impact tests on coarse aggregate were performed. FINE AGGREGATE Fine aggregates are basically sands won from the land or the marine environment. Fine aggregates generally consist of natural sand or crushed stone with most particles passing through 9.5mm sieve. Sand can also be referred as the naturally occurring granular material composed of finely divided rock and mineral particles. The composition of sand varies according to the local rock source and conditions, but the most important constituent is silica usually in the form of quartz. Sand is a non- renewable resource over human timescales, and sand suitable for making concrete is in high demand. WATER Water plays an important role in mixing, laying, and compaction, setting and hardening of concrete. Water influences the strength development and durability of concrete. Ordinary potable water with p H not less than 6 and conforming to the requirements to IS456:2000 was used. Guidance to examine the suitability of water for different constructions can be obtained from the above code. Water cement ratio of 0.45 was used in the recycled concrete and for this purpose normal water was used for mixing and curing purpose. SPECIFIC GRAVITY The specific gravity in saturated surface dry condition of demolished concrete aggregate was found from 2.5 which is less but satisfying the results. If specific gravity is less than 2.4, it may cause segregation; honeycombing & also yield of concrete may get reduced. WATER ABSORPTION The DCA from demolished concrete be made of crushed stone aggregate with old mortar adhering to it, the water absorption ranges from 0.32%, which is comparatively more than that of the natural aggregates. Thus the water absorption results are satisfactory. BULK DENSITY The bulk density of demolished aggregate is lower than that of natural aggregate, thus results are not satisfactory; due to low Bulk Density the mix proportion gets affected.
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 47 EXPERIMENTAL INVESTIGATION Replacement proportions for various Concrete TABLE 1 S. No. Concrete type coarse aggregate replacement with demolished waste 1 C1 Standard concrete 2 C2 10% replacement 3 C3 15% replacement 4 C4 20% replacement MECHANICAL PROPERTIES Compressive strength test: The compressive strength of cubes and cylinders are tested by using the compressive testing machine by applying the load at the rate of 30N/mm2 per minute. The average test result values are tabulated and comparative studies were made on the both normal and partially replaced concrete cubes of 10%, 15%, 20% TABLE 2 Specimen Type Compressive strength in N/mm2 (Cube) 7 Days 14 Days 28 Days C1 21.25 23.61 26.18 C2 21.98 24.65 29.14 C3 23.12 26.12 31.20 C4 25.36 26.91 34.26 GRAPH Compressive strength on concrete GRAPH 1 FIG 2 - 20% REPLACED MATERIALS increase when the demolished waste is replaced with the coarse aggregate. CONCLUSION  The result shows that, strength of the concrete
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 48  As the demolished concrete percentage is increased the strength of the concrete also increase.  For reduce the cost and natural aggregate we can replace with the demolished concrete, so that the strength of the concrete increase. REFERENCE The institution recycling network Mark Lennon “Recycling construction and demolition wastes” A guide for Architects and Contractors April 2005 – 10, working sub group on construction and demolition waste 16 th April 2009. S R Yadav, S R Pathak, “Use of recycled aggregate in making concrete” 34 th conference on our world in concrete & structures: 16-18 august 2009, Singapore.