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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3210
Partial Replacement of Cement in Concrete with Granite Powder and
Fine Aggregate with Saw Dust
Koneti Vamsi1, Rajarapu Bhushaiah1, Gangavarapu Manohar1, Kakani Krupasagar1,
Shaik Mohammad1, Rama Harshitha2
1UG Student, Department of Civil Engineering, Pace Institute of Technology & Sciences, Ongole.
2Assistant Professor Department of Civil Engineering, Pace Institute of Technology & Sciences, Ongole.
----------------------------------------------------------------------***---------------------------------------------------------------------
Abstract - The concept of partial replacement of cement
and fine aggregate with granite powder and saw dust when it
is capable for sustainable development is characterized by
application, we aware that a lot of damage is done to
environment in the manufacturing of cement that the ton of
cement manufacture releases half ton of carbon dioxide and
control of the granite powder same way granite powder and
saw dust is cheaper. In this investigation of granite slurry and
saw dust was used to partial substitute in proportions varying
from 10%, 20%, 30% by weight to cement in concrete and
tested from compressive strength, tensile strength and flexure
strength. Concrete cubes measuring. 150 x150x150mmwere
cast and their compressive strength, tensile strength and
flexure strength is evaluation at 7, 14, 21, 28 days. It was
observed that substitution at 10% of cement by weight with
granite powder in concrete was the most effective in
increasing compressiveandflexuralstrengthcomparetoother
ratios. The test results were plotted for 10% ratio of granite
slurry and saw dust having great compressivestrength, tensile
strength and flexure strength compared to 20%, 30%ratio. So
it can be concluded that when locally available granite slurry
and saw dust is a good partial replacement to concrete and
improves compressive, tensile, workability, flexure
characteristics of concrete, whilesimultaneouslyoffsetting the
overall cost of concrete substantially.
Key Words: Granite slurry, saw dust, sound absorption,
compressive strength, flexibility, workability.
1. INTRODUCTION
In present decade the industrial waste causes tremendous
impact on environmental pollution which it is utilized as
garbage waste was disposed in land areas, which get
polluted to the geosphere, lithosphere, atmosphere, hydro
sphere as in present Sicario of project the industrial wasteof
granite powder and saw dust all consider not only to reduce
the environmental pollution but also to reduce the CO2 of
cement and silica content in sand by replacing with granite
slurry and saw dust respectively.
The granite slurry and saw dust it is highly produced at
chimakurthy and surrounding of Ongole. The granite slurry
was waste produced by the all industrial in their region may
be approach 2000 tones per week in India and recent study
has shown that amount of sawdust waste produced in our
country 30000-33000 tons annually. This industrial wasteit
can be carried away from the environmental impact and
granite powder it have highly silica content so it is effect of
human health causes many diseases it like lung cancer,
kidney disease and chronic obstruction pulmonary diseases
because the silica content has (60-67% ) so it can bedamage
of the human effect and land effect but the silica content it
can cement concrete because it have good boding of cement
.the saw dust and granite slurry it can be utilized with
cement concrete because it can be reduced with the carbon
dioxide and used with silica. It is lot of damage is done to
environment in the manufacturing of cement it can be
released to tons of cement manufacturing is released half
tone of carbon dioxide and it pollution of the environmental
and majorly controlled with granite slurry and saw dust
because they have highly silica content so it can be reduced
with carbon dioxide.
The saw dust it can utilized of fine aggregate because it has
the less workability because it has chemical properties like
carbon (61.58%), oxygen (33.04%) so it can be absent has
water absorption it can received it have mostly advantage it
can be reduced at sound absorption but it not supported
with the fire resistance. The saw dust it can be used has
better insulation properties and it can be resistance to the
water absorption because ithaslowcompressiblestrengthit
can be used to benefit to normal weight concrete because it
has lightness in weight concrete it reduces damage and
extended life of form work. The saw dust it can used
concrete with large void ratio with improve the sound
absorption property
The granite powder and saw dust it can mixing with the
cement concrete cubes it has highly compressive strength,
tensile strength, flexure strength and workability it can
conventional to the normal cement concrete. And it cost of
construction it can be reduced of objective it can help
overview to the environment problem. To find the
investigation have used to study of granite slurry and saw
dust it is partial replacement of the different percentage of
the concrete cubes and cylinder by using the experiment of
the compressive strength, split tensile strength and flexural
strength of concrete.
Number the reference items consecutively in square
brackets. However, the authors name can be used along
with the reference number in the running text. The order of
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3211
reference in the running text should match with the list of
references at the end of the paper.
2. OBJECTIVE
 Identification of granite powder with different
mineralogical compositioninandaroundNellore region.
 Collection of granite dust from two different granite.
 Testing of the collected samplesforvariousphysical and
chemical properties.
 Testing of fresh concrete containing granite slurry for
workability.
 Identification and usage of admixture for better
workability and strength.
 Testing of hardened concrete cubes for strength at
different ages.
3. SCOPE
Granite slurry and saw dust is used to make durable
concrete structures in combination with ordinary Portland
cement or other pozzolanic materials.Graniteslurryand saw
dust has been widely used in India,increasinglyintheUnited
States and in Asia for its superiority in concrete durability,
extending the life span of buildings from fifty year to a
hundred years. Two major uses of granite slurry and saw
dust waste content ranging typical from 30 to 70 % and in
the production of ready-mixed or site batched durable
concrete. Concrete made with granite slurry and saw dust
cement sets more slowly than concrete made with ordinary
Portland cement, depending on the amount of granite slurry
and saw dust in the cementation material,butalsocontinues
to gain strength over a longer period in production
conditions. This results in lower heat of hydrationandlower
temperature rises, and makes avoidingcoldjoints easier, but
may also affect construction schedules wherequick settingis
required.
4. METHODOLOGY
 Collection of materials.
 Mix Design.
 Test on concrete.
 Results.
 Discussion.
 Conclusion.
5. COLLECTION OF MATERIALS
 Ordinary Portland cement it is 53 grade cement was
used it brand of UltraTech
 Fine aggregate-it is used from river sand as it is passing
4.75 mm sleeve
 Coarse aggregate-it is shape of angular and retaining 20
mm size of sleeve is used
 Water -generally we can take the tap water having the
pH value using the IS CODE is used
 Granite slurry-Granite slurry waste is obtainedfromthe
granite industries is nearly to Ongole
 Saw dust -saw dust waste is obtained from the saw
industries.
Table-1: Chemical properties of granite slurry
Sl. No Specification Values
1 silica 70-77%
2 Alumina 11-13%
3 Potassium oxide 3-5 %
4 Soda 2.7-5.3%
5 lime 1.2%
6 Iron 2-3%
Table-2: Physical properties of granite slurry
Sl. No Specification Values
1 Color Gray, light gray,
dark gray.
2 Hardness 6.5
3 Particle Shape Irregular
4 Melting point 1215-1260oC
5 Density 2.65 – 2.75 g/cm3
6 Boiling point 2219-2300oF
7 Thermal
conductivity
2.2
8 Specific gravity 2.43-2.58
9 Vapor pressure None
Table-3: Chemical properties of saw dust
Sl.
No
Specification Values
1 Carbon (C) 61.58%
2 Hydrogen (H) 5.30%
3 Oxygen (O) 33.40%
4 Hollo Cellulous 82.40%
5 Nitrogen (N) 0%
Table-4: Physical properties of Saw dust
Sl.
No
Specification Values
1 Color SW 6158
2 Fineness 75μm
3 Particle Shape Irregular
4 Density 0.21 g/cm3
5 Specific gravity 2.02
6 Vapor pressure None
5.1 Testing of Cement
Cement is a binding material called calcareous and
argillaceous materials. Decan-53 grade ordinary Portland
cement conforming to IS: 12269 was used. There are about
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
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70 varieties of cement and available in powder, paste and
liquid form but we are only concerned here with
constructional cement commonly known as Portland
cement. Portland is the town South England where cement
was originally made.
Table-5: Testing of cement
Sl.
No
Tests on
cement
Result Remarks
1 Normal
consistency
30.2% Take it as ‘p’
2 Specific gravity 3.16
3 Fineness
modulus
2% Cement is finest
in nature
4 Initial setting
time
35 min More than 30
minutes
5 Final setting
time
250 min Less than 600
minutes
6 Soundness a) 1mm
b) 3.33%
Less than 10 mm
5.2 FINE AGGREGATE
The standard sand used in this investigation was obtained
from PENNA River in NELLORE. The standard stand shall be
of quartz, light grey or whitish variety and shall be free from
silt. The sand grains shall be angular; the shape of the grains
approximating to the spherical from elongatedandflattened
grains being present only in very small or negligible
quantities. The standard sand shall(100 %) pass through 2-
mm IS sieve and shall be (100 %) retained on 90-micron IS
Sieves and the sieves shall conform to IS 460 (part:1): 1985.
Table-6: Fine aggregate test result
Sl.
No
Test Result
1 Specific gravity 2.59
2 Free moisture 1%
3 Fineness modulus 2.68
5.3 COARSE AGGREGATE:
According to IS 383:1970, coarse aggregate may be
described as crushed gravel or stone when it results from
crushing of gravel or hard stone. The coarse aggregate
procured from quarry was sieved throughthesievedofsizes
20 mm and 10 mm respectively. The aggregate passing
through 20 mm IS sieve and retained on 10 mm IS sieve was
taken. Specific gravity of the coarse aggregate is 2.76.
The physical properties of gravel are given by
Table 7: Coarse aggregate testing result
Sl.
No
test result Remark
1 Fineness modulus More than 3.2 Is 2386-
part-3 1963
2 Specific gravity 2.79 20mm size
3 Impact strength 25% Not more
than 45%
4 Los angle
abrasion testing
52.5%
5 Crushing strength 26.91%
6 Water absorption 1% Not more
than 3%
7 Flakiness index 14.50% Not more
than 40-
45%
8 Elongation index 13.33%
6 MIX DESIGN
 Mix proportion of concrete =M30 grade
 Indian standard recommendation method is 10262-
2009 mix design for M30 grade
6.1 STIPULATION FOR PROTIONTIG
Grade designation = M30
Type of cement = OPC 53 grade
Mineral admixture = NO
Max. nominal size aggregate =20 mm
Max. water content = 0.45
Workability =100 mm(slump)
Exposure condition = server (reinforced concrete)
Degree of supervision = GOOD
Type of supervision = crushed angular aggregate
Chemical admixture = NO
6.2 TEST DATA FOR MATERIAL
Cement used = OPC 53
Specific gravity of cement = 3.15
Specific gravity coarse aggregate = 2.80
Specific gravity of fine aggregate = 2.70
Water absorption coarse aggregate= 0.5 %
Water absorption fine aggregate = 1.0 % free moisture
Free moisture coarse aggregate = NILL
Free moisture fine aggregate =NILL
6.3 DESIGN
Target strength for mix,
Proportion fck =fck’+ (1.65 x s)
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=30 + (1.65 x 5)
=38.25 N/mm2.
6.4 SELECTION OF WATER CONTENT RATIO
From the experience of designer 38.25N/mm2 can achieved
in 28 days by using a water cement ratio is 0.40 form as per
table 5 IS :456:2000 maximum w/c ratio permitted is 0.45
Hence adopt water cement ratio is 0.45.
6.5 PROPORTION OF VOLUME OF COARSE AGGREGATE
AND FINE AGGREGATE CONTENT
From table 3: volume of coarse aggregate =20 mm of fine
aggregate for water cement ratio 0.50 =0.60.
In present water cement ratio is 0.45 the volume of coarse
aggregate is required increase to decreasethefineaggregate
content as water cement ratio is lower by 0.10 the
proportion of volume of coarse aggregate is increase by0.02
(at the rate of 0.01 for every +/- 0.05changeinwatercement
ratio)
Proportion of volume of coarse aggregate for the water
cement ratio of 0.45 =0.63
For pumpable concrete these valuesshouldbereducedto 10
%
Volume of coarse aggregate =0.62 x 0.9
=0.56
Volume of fine aggregate =1-0.56
=0.44.
6.6 MIX CALCULATION OF CUBES
Grade of concrete = M30 (1:0.75:1.5)
Volume of cube = 0.15 x 0.15 x0.15 (m)
= 0.003375 m3
Factor of safety = 1.54 to 1.57
We can take factor of safety= 1.57
Multiply, = 0.003375 x 1.57
= 0.00529 m3
M30 = 1 +0.75+1.5 = 3.25
Volume of cement = x 0.00529
= 0.001627
Volume of cement x density = 0.00162 x 1400
= 2.24 kg/m3
They have three cubes = 2.24 x 3
= 6.72 kg/m3
Water cement ratio =2.24 x 0.45
=1.008 x 1000 ml
=1008 ml
Three cubes of water cement ratio =1008 x 3
= 3024 ml
Volume of Fine aggregate = (0.75/3.25) x 0.00529
= 0.00122 m3
Volume of fine aggregate x density
= 0.00122 x 1700
= 2.074 kg /m3
Converted to grams = 2.074 x 1000
= 2074 grams
Volume of coarse aggregate = (1.5/3.25) x 0.0052
= 2.441 x 10-3
= 0.00244 m3
Volume of coarse aggregate x density of coarse aggregate
(1650)
= 0.00244 x 1650
= 4.026 kg/m3
Convent = 4.026 x 1000
= 4026 grams.
GRANITE SLURRY
Granite slurry we are replacing with the cement 10%,20 %
and 30%.
10% OF GRANITE SLURRY
Volume of cement = 2240 x 0.10
= 224
= 2240 – 224
= 2016.2gms
We are taking the cement = 2.016kg /m3
Granite slurry = 224 grams.
20 % OF GRANITE SLURRY
Volume of cement = 2240 x 0.20
= 448
= 2240 – 448
= 1792
We are taking the cement = 1792 gm or 1.79 kg/m3
Granite slurry = 448 gm (or) 0.448 kg/m3.
30%OF GRANITE SLURRY
Volume of cement = 2240 x 0.30
= 672 gm
= 2240-672
= 1568 gm
Cement = 1.568 kg/m3
Granite slurry = 0.672 kg/m3.
SAW DUST
Saw dust we are replacing with the fine aggregate at 3%,5%
and 7%.
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3%OF SAW DUST
Volume of fine aggregate = 2074 x 0.03
= 62.22 gm
= 2074 - 62.22
= 2011.78 gm
Fine aggregate = 2011.78 gm
Saw dust = 62.22 gm
5% OF SAW DUST
Volume of fine aggregate = 2074 x 0.05
= 103.7
= 2074 - 103.7
= 1970.3 gm
Fine aggregate = 1970.3 gm
Saw dust = 103.7 gm
7% OF SAW DUST
Volume of fine aggregate = 2074 x 0.07
= 145.18.
2074 - 145.18 = 1928.82 gm.
Fine aggregate = 1.93 kg/m3
Saw dust = 145.18 gm
= 0.14 kg/m3
6.7 CALCULATION OF CYLINDER:
Dimension of cylinder of radius = 150mm
Height = 300mm.
Perimeter = 150 x 300
= 4500 mm
= 0.15 x 0.3
= 0.045 m
Volume of cylinder = x (0.15)2 x 0.3
= 0.0053 m2
1m3 = 0.00530
By Interpolation method,
1400 = X
1400 x 0.0053 = 7.42
Assuming X = 1m3
=
= 2.28 kg
Cement = 2.28 x 1.57
= 3.57 kg
Three cyclinder = 3.57 x 3
= 10.7 kg
Water cement ratio = 3.57 x 0.45
= 1.60 lit
Three cyclinder = 1.60 x 3
= 4.81 lit
Total water cement ratio = 4.81 lit
Fine aggregate = 3.57 x 0.75 = 2.67 x 1.57
= 4.203 m3
Fine aggregate x density = 4.203 x 1700
= 7145.1 gm
= 7.14 kg/m3
Coarse aggregate = 3.57 x 1.5
= 5.355 x 1.57
= 8.40 m3
Coarse aggregate = 8.40 x 1650
= 13860 gm
GRANITE SLURRY
Granite slurry are replacement with thecementof10%,20%
and 30%
10 % OF GRANITE SLURRY
Volume of cement = 3570 x 0.10
= 357 gm
= 3570 – 357
= 3213 gm
Cement = 3213 gm
Granite powder = 357 gm
20 %OF GRANITE SLURRY
Cement = 3570 x 0.20
= 714
= 3570 – 714
= 2856 gm
Cement = 2856 gm
30%OF GRANITE SLURRY
Volume of cement = 3570 x 0.30
= 1071gm
= 3570 – 10
= 2500 gm
Cement = 2500 gm
Granite slurry = 1071 gm
SAW DUST:
We are replacement of fine aggregate with 3%, 5%and 7%
3 %OF SAW DUST:
Fine aggregate = 7145.1 x 0.03
= 214.35
=7145.1 - 214.35
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= 6930.75
Fine aggregate = 6930.75 gm
Saw dust = 214.35gm
5%OF SAW DUST:
Fine aggregate = 7145.1 x 0.05
= 357.255
= 7145.1 - 357.255
= 6787.85
Fine aggregate = 6787.85 gm
Saw dust = 357.255 gm
7% OF SAW DUST
Fine aggregate = 7145.1 x 0.07
= 500.15 gm
=7145.1 - 500.157
Fine aggregate = 6644.94 gm
Saw dust = 500.157gm.
TABLE 8: Mix design values of different proportion cube mix
TABLE 9: Mix design values of different proportion cylinder mix
7.1 COMPRESSIVE TEST ON CONVENTIONAL AND
REPLACED GRANITE POWER AND SAW DUST
CONCRETE SPECIMEN FOR 3, 7, 14 AND 28 DAYS
The main function of the concrete in structure is mainly to
resist the compressive forces. When a plain concrete
member is subjected to compression, the failure of the
member takes place, in its vertical plane along the diagonal.
The vertical cracks occur due to lateral tensile strain. A flow
in the concrete, which is in the form of micro crack along the
vertical axis of the member will take place ontheapplication
of axial compression load and propagate further due the
later tensile strain. A flow in the concrete, which is in the
form of micro crack along. The vertical axis if the member
will take place on the application of axial compression load
and propagate further due to the lateral tensile strain.
Mix design Nominal mix Mix-1 Mix-2 Mix-3
% replacement of granite powder 0 10 20 30
% replacement of saw dust 0 3 5 7
Water/cement ratio 0.45 0.45 0.45 0.45
Cement content (kg) 2.200 2.016 1.792 1.568
Fine aggregate (kg) 2.07 2.01 1.97 1.92
Coarse aggregate (kg) 4.02 4.02 4.02 4.02
Water (Liter) 1.008 1.008 1.008 1.008
Mix design Nominal mix Mix-1 Mix-2 Mix-3
% replacement of granite powder 0 10 20 30
% replacement of saw dust 0 3 5 7
Water/cement ratio 0.45 0.45 0.45 0.45
Cement content (kg) 3.57 3.21 2.85 2.50
Fine aggregate (kg) 7.14 6.93 6.78 6.64
Coarse aggregate (kg) 13.86 13.86 13.86 13.84
Water (Liter) 4.81 4.81 4.81 4.81
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FIG 1: Cube and Cylinder Dimensions
7.2 TEST PROCEDURE FOR COMPRESSIVE
STRENGTH
Test specimens of sizes 150 x 150 x150 mm prepared for
testing the compressive strength of both controlled as well
as based granite powder and saw dust as a partial
replacement of sand and cement were prepared and cast
into cubes. Compressive strength test results at curing ages
of 7, 14, 21 and 28 days for control mix as well as for the
modified mixes as shown in fig 1 for testing in compression,
no cushioning material was placed between the specimen
and the plates of the machine.
The load was applied axially without shock till the specimen
was crushed. Fig 1.2 shows the test setup for the
compressive strength. Three specimens for each mix were
tested and the corresponding values were observed and
average values were taken for discussion the variation of
compressive strength with varying percentage replacement
of cement with granite powder and saw dust.
FIG 2: Compressive Testing Machine
7.3 TEST PROCEDURE OF THE TENSILE TESTS
Test specimens of size 100mm diameter and 300 mm length
were prepared for testing the compressive strength of both
controlled as well as granite slurry and saw dust-based
concretes. The modified mixture with varying percentage of
granite slurry and saw dust as a partial replacement of sand
and cement were prepared and cast into cylinder.
FIG 3: Tensile Load Acting on Cylinder
Tensile strength test results at curing ages of 7, 14 and 28
days for control mix as well. As for the modified mixes are
shown in the table 10 for testing in compression, no
cushioning material was placed between the specimen and
the plates of the machine.
FIG 4: Split Cylinder Testing Machine
The load was applied axially without shock till the specimen
and the plates of the machine. The load was applied without
shock till the specimen was crushed the test set up for the
tensile strength. Three specimens for each mix were tested
and the corresponding values were observed and average
values were taken for discussion. The tensile strength with
varying percentage replacement of cement with granite
powder and saw dust.
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FIG 5: Tensile Load on Cylinder
8. RESULTS AND DISCUSSION
The determination of compressive strength and flexural
strength is essential to estimate the load at which the
concrete members may crack. The strength at failure is the
modulus of rupture.
The following components are the noticed in the given
below,
 C is the Compressive and tensile strength of normal
concrete.
 Q1 is the Compressive and tensile strength of granite
powder of 10% and saw dust of 3%.
 Q2 is the Compressive and tensile strength of granite
powder of 20% and saw dust of 5%.
 Q3 is the Compressive and tensile strength of granite
powder of 30% and saw dust of 7%.
8.1 COMPRESSIVE STRENGTH
Table 10: Compressive strength in cubes for concrete in
7 days
Coding Compressive strength for 7 days
1 2 3 Avg.
C (MPa) 24.66 24.88 24.97 24.83
Q1 (MPa) 36.00 35.11 35.57 40.44
Q2 (MPa) 41.33 39.55 45.55 43.55
Q3 (MPa) 42.55 40.33 41.37 45.55
Table 11: Compressive strength in cubes for concrete in
14 days
Coding Compressive strength for 14 days
1 2 3 Avg.
C (MPa) 33.33 32.00 32.23 32.52
Q1 (MPa) 40.44 41.11 41.57 41.04
Q2 (MPa) 43.55 43.33 43.42 43.43
Q3 (MPa) 45.55 43.52 46.92 45.46
Table 12: Compressive strength in cubes for concrete in
28 days
Coding Compressive strength for 28 days
1 2 3 Avg.
C (MPa) 48.00 48.88 48.69 48.52
Q1 (MPa) 53.33 53.78 53.81 53.64
Q2 (MPa) 51.11 46.22 49.95 49.09
Q3 (MPa) 49.50 48.89 47.95 48.78
8.2 TENSILE STRENGTH
Table 13: Tensile strength in cylinder for concrete in 7
days
Coding Compressive strength for 7 days
1 2 3 Avg.
C (MPa) 9.66 9.33 9.29 9.20
Q1 (MPa) 7.92 9.33 9.45 8.90
Q2 (MPa) 10.00 10.20 10.25 10.15
Q3 (MPa) 10.20 9.52 9.02 9.58
Table 14: Tensile strength in cylinder for concrete in
14 days.
Coding Compressive strength for 14 days
1 2 3 Avg.
C (MPa) 10.75 11.20 11.25 11.03
Q1 (MPa) 10.75 12.44 12.25 11.81
Q2 (MPa) 10.20 11.32 12.00 11.26
Q3 (MPa) 10.05 11.50 11.52 11.05
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Table 15: Tensile strength in cylinder for concrete in
28 days.
Coding Compressive strength for 28 days
1 2 3 Avg.
C (MPa) 12.67 13.01 12.89 12.85
Q1 (MPa) 13.88 14.71 13.96 14.08
Q2 (MPa) 12.56 14.14 13.96 13.55
Q3 (MPa) 12.67 13.10 12.94 12.90
Graph 1: Compressive strength in cubes for normal
concrete. As the results were plotted in thebelowgraph.
Chart 1
Graph 2: Compressive strength in cubes for granite of
10% and saw dust of 3% in concrete.
Chart 2
Graph 3: Compressive strength in cubes for granite of
20% and saw dust of 5% in concrete.
Chart 3
Graph 4: Compressive strength in cubes for granite of
30% and saw dust of 7% in concrete.
Chart 4
Graph 5: Tensile strength in Cylinders for normal
concrete. As the results were plotted in the below graph
Chart 5
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Graph 6: Tensile strength inCylindersforgraniteof10%
and saw dust of 3% in concrete.
Chart 6
Graph 7: Tensile strength inCylindersforgraniteof20%
and saw dust of 5% in concrete.
Chart 7
Graph 8: Tensile strengthinCylindersforgraniteof30%
and saw dust of 7% in concrete.
Chart 8
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3220
GRAPH 9: COMPRESSIVE STRENGTH IN CONCRETE CUBES FOR 28 DAYS AS THE RESULTS WERE PLOTTED IN THE
BELOW GRAPH.
Chart 9
GRAPH 10: TENSILE STRENGTH IN CONCRETE CYLINDERS FOR 28 DAYS AS THE RESULTS WERE PLOTTED IN THE
BELOW GRAPH.
Chart 10
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3221
9. CONCLUSIONS
Based on the experiment investigation concerning about
compressive strength and tensile strength obtain from the
above experiments and graphs shall be shown in the above
tables as followed. The granite powder and saw dust are
shown the best results.
 By using Granite powder and saw dust in concrete the
properties of concrete have certainly increased the
physical properties of concrete.
 Compressive strength is increased with replacement of
granite waste in concrete at 10% and saw dust in
concrete at 3% is mixed was 53.81N/mm2.
 When it is compared with normal concrete cube the
compressive strength was 48.88N/mm2.
 Similarly, tensile strength isincreasedwith replacement
of granite waste in concrete at 10% and saw dust in
concrete at 3% is mixed was 14.71N/mm2.
 When it is compared with normal concrete cube the
compressive strength was 13.01N/mm2.
 Therefore, instead of wasting the granite powder and
saw dust was poured down to the Earth and it is
thenceforth good for nothing, but to be cast out, and to
be trodden under the foot of pupilsandpretend nothing.
ACKNOWLEDGEMENTS
Thanks to the ELOHIM ‫ישוע‬for giving this for me as YOU
praising as by the Angels.
I express my grateful for my project guide B. Nageswara Rao
Asst. Prof., Department of CE, Pace ITS, Andhra Pradesh. For
giving his valuable suggestions and time you spend with me
for speeding up my project and completing on time.
I also express my sincere thanks to G. Ganesh Naidu
Associate Professor, HOD, Department of CE, Pace ITS
Engineering College, Andhra Pradesh. For accepting my
project topic for the continuation of my project to complete
it successfully.
Last and the most of all, I offer a special wordofthanksto my
beloved parents and friends who have encouraged me with
good spirit. Which helped me on completing my work
successfully.
REFERENCES
1. Y. Yaswanth Kumar, C. M. Vivek Vardhan, A.
Anitha “study on use of granite waste as partial
substitute to cement in concrete”, ISSN :2248-
9622, Vol. 5, Issue 4, (part-6) April 2015,pp.25-
31.
2. Prerit saxena,Rishabh Pratap singh, sumit
kumar Agrahari, Neelesh kumar singh “use of
stone dust and granite powder as a partial
replacement of cement” ISSN : 2248-
9622,Vol.6,Issue 6,(part-2) June2016,pp.75-77
3. Albert M joy, Aayena K Jolly, Anju Merin Raju,
Bobina Elizabeth Joseph, “partial replacement
of fine aggregate with saw dust for concrete’’
Volume 3,Issue 9,May-2016
4. A. Arivumangai , T.Felixkala “use of strength
and durability properties of granite powder
concrete” DOI: 10.5923 /C.JCE. 201401.01
5. Shoab Hussain, Savinth kumar.c and Karthick.B
“Experimental study on partial replacement of
fine aggregate with saw dust and quarry
dust”volume 3 Issue 12 ,ISSN: 2349-6002
6. Abishek Narayanan, G.Hemnath,K.SamPaul,K.
Anne Mary “replacement of fine aggregatewith
saw dust” ISSN :2456-5717 Vol, 3 special Issue
35 April 2017
7. Yong Cheng, Wen you, Chaoyong Zhang,
Huanhuan Li, Jian Hu “its use of the
implementation of waste saw dust in concrete’’
Engineering, 2013, 5, 943-947publishedonline
December 2013
8. A. Abdullahi, M. Abubakar, A. Afolayan “its use
of partial replacement of sand with saw dust in
concrete production” its 3rd Biennial
Engineering Conference, Federal University of
Technology, Minna, May, 2013.
9. R.Chitra, B.vamshi ,B.Kalyan kumar, D.Guru
Mahendra, G.Sunil Kumar “experimental study
on strength of concrete by partial replacement
of fine aggregate with saw dust” volume 116
No.13 2017,261-265 , ISSN :1311-8080
10. Akshay Sawant, Arun Sharma, Rushikesh
Rahate, Neeraj Mayekar, Prof. M. D. Ghadge.
“Partial Replacement of Sand with Sawdust in
Concrete”. Volume: 05 Issue:03 Mar-2018.
11. S. Altaf Hussain, P. Shirisha, T. Shanti Kumar, S.
Vamshi Krishna,Suggala V.Satyanarayana.“The
Use of Granite Industry Waste as a Cement
Substitute.
12. Mohammad madu “Analysis of steel frame on
bracings for seismic loads”, International
Journal of Civil Engineering and Technology
(IJCIET).
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3222
BIOGRAPHIES
Shaik Mohammad,
B. Tech student,
Major field aspect be Seismic &
blast resisting structures.
//Mohammad Madu//
Koneti Vamsi,
B. Tech student,
Major field aspect be
Site Engineer.
Rajarapu Bhushaiah,
B. Tech student,
Major field aspect to be Indian
Engineering service (IES).
Gangavarapu Manohar, B. Tech
student,
Major field aspect be Site
engineering.
Kakani Krupasagar,
B. Tech student,
Major field aspect be Quantity
Surveyor and Site Engineer.
Rama Harshitha,
M. Tech, Assistant Professor.
Major field aspect in Structural
Engineering.

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IRJET- Partial Replacement of Cement in Concrete with Granite Powder and Fine Aggregate with Saw Dust

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3210 Partial Replacement of Cement in Concrete with Granite Powder and Fine Aggregate with Saw Dust Koneti Vamsi1, Rajarapu Bhushaiah1, Gangavarapu Manohar1, Kakani Krupasagar1, Shaik Mohammad1, Rama Harshitha2 1UG Student, Department of Civil Engineering, Pace Institute of Technology & Sciences, Ongole. 2Assistant Professor Department of Civil Engineering, Pace Institute of Technology & Sciences, Ongole. ----------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - The concept of partial replacement of cement and fine aggregate with granite powder and saw dust when it is capable for sustainable development is characterized by application, we aware that a lot of damage is done to environment in the manufacturing of cement that the ton of cement manufacture releases half ton of carbon dioxide and control of the granite powder same way granite powder and saw dust is cheaper. In this investigation of granite slurry and saw dust was used to partial substitute in proportions varying from 10%, 20%, 30% by weight to cement in concrete and tested from compressive strength, tensile strength and flexure strength. Concrete cubes measuring. 150 x150x150mmwere cast and their compressive strength, tensile strength and flexure strength is evaluation at 7, 14, 21, 28 days. It was observed that substitution at 10% of cement by weight with granite powder in concrete was the most effective in increasing compressiveandflexuralstrengthcomparetoother ratios. The test results were plotted for 10% ratio of granite slurry and saw dust having great compressivestrength, tensile strength and flexure strength compared to 20%, 30%ratio. So it can be concluded that when locally available granite slurry and saw dust is a good partial replacement to concrete and improves compressive, tensile, workability, flexure characteristics of concrete, whilesimultaneouslyoffsetting the overall cost of concrete substantially. Key Words: Granite slurry, saw dust, sound absorption, compressive strength, flexibility, workability. 1. INTRODUCTION In present decade the industrial waste causes tremendous impact on environmental pollution which it is utilized as garbage waste was disposed in land areas, which get polluted to the geosphere, lithosphere, atmosphere, hydro sphere as in present Sicario of project the industrial wasteof granite powder and saw dust all consider not only to reduce the environmental pollution but also to reduce the CO2 of cement and silica content in sand by replacing with granite slurry and saw dust respectively. The granite slurry and saw dust it is highly produced at chimakurthy and surrounding of Ongole. The granite slurry was waste produced by the all industrial in their region may be approach 2000 tones per week in India and recent study has shown that amount of sawdust waste produced in our country 30000-33000 tons annually. This industrial wasteit can be carried away from the environmental impact and granite powder it have highly silica content so it is effect of human health causes many diseases it like lung cancer, kidney disease and chronic obstruction pulmonary diseases because the silica content has (60-67% ) so it can bedamage of the human effect and land effect but the silica content it can cement concrete because it have good boding of cement .the saw dust and granite slurry it can be utilized with cement concrete because it can be reduced with the carbon dioxide and used with silica. It is lot of damage is done to environment in the manufacturing of cement it can be released to tons of cement manufacturing is released half tone of carbon dioxide and it pollution of the environmental and majorly controlled with granite slurry and saw dust because they have highly silica content so it can be reduced with carbon dioxide. The saw dust it can utilized of fine aggregate because it has the less workability because it has chemical properties like carbon (61.58%), oxygen (33.04%) so it can be absent has water absorption it can received it have mostly advantage it can be reduced at sound absorption but it not supported with the fire resistance. The saw dust it can be used has better insulation properties and it can be resistance to the water absorption because ithaslowcompressiblestrengthit can be used to benefit to normal weight concrete because it has lightness in weight concrete it reduces damage and extended life of form work. The saw dust it can used concrete with large void ratio with improve the sound absorption property The granite powder and saw dust it can mixing with the cement concrete cubes it has highly compressive strength, tensile strength, flexure strength and workability it can conventional to the normal cement concrete. And it cost of construction it can be reduced of objective it can help overview to the environment problem. To find the investigation have used to study of granite slurry and saw dust it is partial replacement of the different percentage of the concrete cubes and cylinder by using the experiment of the compressive strength, split tensile strength and flexural strength of concrete. Number the reference items consecutively in square brackets. However, the authors name can be used along with the reference number in the running text. The order of
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3211 reference in the running text should match with the list of references at the end of the paper. 2. OBJECTIVE  Identification of granite powder with different mineralogical compositioninandaroundNellore region.  Collection of granite dust from two different granite.  Testing of the collected samplesforvariousphysical and chemical properties.  Testing of fresh concrete containing granite slurry for workability.  Identification and usage of admixture for better workability and strength.  Testing of hardened concrete cubes for strength at different ages. 3. SCOPE Granite slurry and saw dust is used to make durable concrete structures in combination with ordinary Portland cement or other pozzolanic materials.Graniteslurryand saw dust has been widely used in India,increasinglyintheUnited States and in Asia for its superiority in concrete durability, extending the life span of buildings from fifty year to a hundred years. Two major uses of granite slurry and saw dust waste content ranging typical from 30 to 70 % and in the production of ready-mixed or site batched durable concrete. Concrete made with granite slurry and saw dust cement sets more slowly than concrete made with ordinary Portland cement, depending on the amount of granite slurry and saw dust in the cementation material,butalsocontinues to gain strength over a longer period in production conditions. This results in lower heat of hydrationandlower temperature rises, and makes avoidingcoldjoints easier, but may also affect construction schedules wherequick settingis required. 4. METHODOLOGY  Collection of materials.  Mix Design.  Test on concrete.  Results.  Discussion.  Conclusion. 5. COLLECTION OF MATERIALS  Ordinary Portland cement it is 53 grade cement was used it brand of UltraTech  Fine aggregate-it is used from river sand as it is passing 4.75 mm sleeve  Coarse aggregate-it is shape of angular and retaining 20 mm size of sleeve is used  Water -generally we can take the tap water having the pH value using the IS CODE is used  Granite slurry-Granite slurry waste is obtainedfromthe granite industries is nearly to Ongole  Saw dust -saw dust waste is obtained from the saw industries. Table-1: Chemical properties of granite slurry Sl. No Specification Values 1 silica 70-77% 2 Alumina 11-13% 3 Potassium oxide 3-5 % 4 Soda 2.7-5.3% 5 lime 1.2% 6 Iron 2-3% Table-2: Physical properties of granite slurry Sl. No Specification Values 1 Color Gray, light gray, dark gray. 2 Hardness 6.5 3 Particle Shape Irregular 4 Melting point 1215-1260oC 5 Density 2.65 – 2.75 g/cm3 6 Boiling point 2219-2300oF 7 Thermal conductivity 2.2 8 Specific gravity 2.43-2.58 9 Vapor pressure None Table-3: Chemical properties of saw dust Sl. No Specification Values 1 Carbon (C) 61.58% 2 Hydrogen (H) 5.30% 3 Oxygen (O) 33.40% 4 Hollo Cellulous 82.40% 5 Nitrogen (N) 0% Table-4: Physical properties of Saw dust Sl. No Specification Values 1 Color SW 6158 2 Fineness 75μm 3 Particle Shape Irregular 4 Density 0.21 g/cm3 5 Specific gravity 2.02 6 Vapor pressure None 5.1 Testing of Cement Cement is a binding material called calcareous and argillaceous materials. Decan-53 grade ordinary Portland cement conforming to IS: 12269 was used. There are about
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3212 70 varieties of cement and available in powder, paste and liquid form but we are only concerned here with constructional cement commonly known as Portland cement. Portland is the town South England where cement was originally made. Table-5: Testing of cement Sl. No Tests on cement Result Remarks 1 Normal consistency 30.2% Take it as ‘p’ 2 Specific gravity 3.16 3 Fineness modulus 2% Cement is finest in nature 4 Initial setting time 35 min More than 30 minutes 5 Final setting time 250 min Less than 600 minutes 6 Soundness a) 1mm b) 3.33% Less than 10 mm 5.2 FINE AGGREGATE The standard sand used in this investigation was obtained from PENNA River in NELLORE. The standard stand shall be of quartz, light grey or whitish variety and shall be free from silt. The sand grains shall be angular; the shape of the grains approximating to the spherical from elongatedandflattened grains being present only in very small or negligible quantities. The standard sand shall(100 %) pass through 2- mm IS sieve and shall be (100 %) retained on 90-micron IS Sieves and the sieves shall conform to IS 460 (part:1): 1985. Table-6: Fine aggregate test result Sl. No Test Result 1 Specific gravity 2.59 2 Free moisture 1% 3 Fineness modulus 2.68 5.3 COARSE AGGREGATE: According to IS 383:1970, coarse aggregate may be described as crushed gravel or stone when it results from crushing of gravel or hard stone. The coarse aggregate procured from quarry was sieved throughthesievedofsizes 20 mm and 10 mm respectively. The aggregate passing through 20 mm IS sieve and retained on 10 mm IS sieve was taken. Specific gravity of the coarse aggregate is 2.76. The physical properties of gravel are given by Table 7: Coarse aggregate testing result Sl. No test result Remark 1 Fineness modulus More than 3.2 Is 2386- part-3 1963 2 Specific gravity 2.79 20mm size 3 Impact strength 25% Not more than 45% 4 Los angle abrasion testing 52.5% 5 Crushing strength 26.91% 6 Water absorption 1% Not more than 3% 7 Flakiness index 14.50% Not more than 40- 45% 8 Elongation index 13.33% 6 MIX DESIGN  Mix proportion of concrete =M30 grade  Indian standard recommendation method is 10262- 2009 mix design for M30 grade 6.1 STIPULATION FOR PROTIONTIG Grade designation = M30 Type of cement = OPC 53 grade Mineral admixture = NO Max. nominal size aggregate =20 mm Max. water content = 0.45 Workability =100 mm(slump) Exposure condition = server (reinforced concrete) Degree of supervision = GOOD Type of supervision = crushed angular aggregate Chemical admixture = NO 6.2 TEST DATA FOR MATERIAL Cement used = OPC 53 Specific gravity of cement = 3.15 Specific gravity coarse aggregate = 2.80 Specific gravity of fine aggregate = 2.70 Water absorption coarse aggregate= 0.5 % Water absorption fine aggregate = 1.0 % free moisture Free moisture coarse aggregate = NILL Free moisture fine aggregate =NILL 6.3 DESIGN Target strength for mix, Proportion fck =fck’+ (1.65 x s)
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3213 =30 + (1.65 x 5) =38.25 N/mm2. 6.4 SELECTION OF WATER CONTENT RATIO From the experience of designer 38.25N/mm2 can achieved in 28 days by using a water cement ratio is 0.40 form as per table 5 IS :456:2000 maximum w/c ratio permitted is 0.45 Hence adopt water cement ratio is 0.45. 6.5 PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT From table 3: volume of coarse aggregate =20 mm of fine aggregate for water cement ratio 0.50 =0.60. In present water cement ratio is 0.45 the volume of coarse aggregate is required increase to decreasethefineaggregate content as water cement ratio is lower by 0.10 the proportion of volume of coarse aggregate is increase by0.02 (at the rate of 0.01 for every +/- 0.05changeinwatercement ratio) Proportion of volume of coarse aggregate for the water cement ratio of 0.45 =0.63 For pumpable concrete these valuesshouldbereducedto 10 % Volume of coarse aggregate =0.62 x 0.9 =0.56 Volume of fine aggregate =1-0.56 =0.44. 6.6 MIX CALCULATION OF CUBES Grade of concrete = M30 (1:0.75:1.5) Volume of cube = 0.15 x 0.15 x0.15 (m) = 0.003375 m3 Factor of safety = 1.54 to 1.57 We can take factor of safety= 1.57 Multiply, = 0.003375 x 1.57 = 0.00529 m3 M30 = 1 +0.75+1.5 = 3.25 Volume of cement = x 0.00529 = 0.001627 Volume of cement x density = 0.00162 x 1400 = 2.24 kg/m3 They have three cubes = 2.24 x 3 = 6.72 kg/m3 Water cement ratio =2.24 x 0.45 =1.008 x 1000 ml =1008 ml Three cubes of water cement ratio =1008 x 3 = 3024 ml Volume of Fine aggregate = (0.75/3.25) x 0.00529 = 0.00122 m3 Volume of fine aggregate x density = 0.00122 x 1700 = 2.074 kg /m3 Converted to grams = 2.074 x 1000 = 2074 grams Volume of coarse aggregate = (1.5/3.25) x 0.0052 = 2.441 x 10-3 = 0.00244 m3 Volume of coarse aggregate x density of coarse aggregate (1650) = 0.00244 x 1650 = 4.026 kg/m3 Convent = 4.026 x 1000 = 4026 grams. GRANITE SLURRY Granite slurry we are replacing with the cement 10%,20 % and 30%. 10% OF GRANITE SLURRY Volume of cement = 2240 x 0.10 = 224 = 2240 – 224 = 2016.2gms We are taking the cement = 2.016kg /m3 Granite slurry = 224 grams. 20 % OF GRANITE SLURRY Volume of cement = 2240 x 0.20 = 448 = 2240 – 448 = 1792 We are taking the cement = 1792 gm or 1.79 kg/m3 Granite slurry = 448 gm (or) 0.448 kg/m3. 30%OF GRANITE SLURRY Volume of cement = 2240 x 0.30 = 672 gm = 2240-672 = 1568 gm Cement = 1.568 kg/m3 Granite slurry = 0.672 kg/m3. SAW DUST Saw dust we are replacing with the fine aggregate at 3%,5% and 7%.
  • 5. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3214 3%OF SAW DUST Volume of fine aggregate = 2074 x 0.03 = 62.22 gm = 2074 - 62.22 = 2011.78 gm Fine aggregate = 2011.78 gm Saw dust = 62.22 gm 5% OF SAW DUST Volume of fine aggregate = 2074 x 0.05 = 103.7 = 2074 - 103.7 = 1970.3 gm Fine aggregate = 1970.3 gm Saw dust = 103.7 gm 7% OF SAW DUST Volume of fine aggregate = 2074 x 0.07 = 145.18. 2074 - 145.18 = 1928.82 gm. Fine aggregate = 1.93 kg/m3 Saw dust = 145.18 gm = 0.14 kg/m3 6.7 CALCULATION OF CYLINDER: Dimension of cylinder of radius = 150mm Height = 300mm. Perimeter = 150 x 300 = 4500 mm = 0.15 x 0.3 = 0.045 m Volume of cylinder = x (0.15)2 x 0.3 = 0.0053 m2 1m3 = 0.00530 By Interpolation method, 1400 = X 1400 x 0.0053 = 7.42 Assuming X = 1m3 = = 2.28 kg Cement = 2.28 x 1.57 = 3.57 kg Three cyclinder = 3.57 x 3 = 10.7 kg Water cement ratio = 3.57 x 0.45 = 1.60 lit Three cyclinder = 1.60 x 3 = 4.81 lit Total water cement ratio = 4.81 lit Fine aggregate = 3.57 x 0.75 = 2.67 x 1.57 = 4.203 m3 Fine aggregate x density = 4.203 x 1700 = 7145.1 gm = 7.14 kg/m3 Coarse aggregate = 3.57 x 1.5 = 5.355 x 1.57 = 8.40 m3 Coarse aggregate = 8.40 x 1650 = 13860 gm GRANITE SLURRY Granite slurry are replacement with thecementof10%,20% and 30% 10 % OF GRANITE SLURRY Volume of cement = 3570 x 0.10 = 357 gm = 3570 – 357 = 3213 gm Cement = 3213 gm Granite powder = 357 gm 20 %OF GRANITE SLURRY Cement = 3570 x 0.20 = 714 = 3570 – 714 = 2856 gm Cement = 2856 gm 30%OF GRANITE SLURRY Volume of cement = 3570 x 0.30 = 1071gm = 3570 – 10 = 2500 gm Cement = 2500 gm Granite slurry = 1071 gm SAW DUST: We are replacement of fine aggregate with 3%, 5%and 7% 3 %OF SAW DUST: Fine aggregate = 7145.1 x 0.03 = 214.35 =7145.1 - 214.35
  • 6. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3215 = 6930.75 Fine aggregate = 6930.75 gm Saw dust = 214.35gm 5%OF SAW DUST: Fine aggregate = 7145.1 x 0.05 = 357.255 = 7145.1 - 357.255 = 6787.85 Fine aggregate = 6787.85 gm Saw dust = 357.255 gm 7% OF SAW DUST Fine aggregate = 7145.1 x 0.07 = 500.15 gm =7145.1 - 500.157 Fine aggregate = 6644.94 gm Saw dust = 500.157gm. TABLE 8: Mix design values of different proportion cube mix TABLE 9: Mix design values of different proportion cylinder mix 7.1 COMPRESSIVE TEST ON CONVENTIONAL AND REPLACED GRANITE POWER AND SAW DUST CONCRETE SPECIMEN FOR 3, 7, 14 AND 28 DAYS The main function of the concrete in structure is mainly to resist the compressive forces. When a plain concrete member is subjected to compression, the failure of the member takes place, in its vertical plane along the diagonal. The vertical cracks occur due to lateral tensile strain. A flow in the concrete, which is in the form of micro crack along the vertical axis of the member will take place ontheapplication of axial compression load and propagate further due the later tensile strain. A flow in the concrete, which is in the form of micro crack along. The vertical axis if the member will take place on the application of axial compression load and propagate further due to the lateral tensile strain. Mix design Nominal mix Mix-1 Mix-2 Mix-3 % replacement of granite powder 0 10 20 30 % replacement of saw dust 0 3 5 7 Water/cement ratio 0.45 0.45 0.45 0.45 Cement content (kg) 2.200 2.016 1.792 1.568 Fine aggregate (kg) 2.07 2.01 1.97 1.92 Coarse aggregate (kg) 4.02 4.02 4.02 4.02 Water (Liter) 1.008 1.008 1.008 1.008 Mix design Nominal mix Mix-1 Mix-2 Mix-3 % replacement of granite powder 0 10 20 30 % replacement of saw dust 0 3 5 7 Water/cement ratio 0.45 0.45 0.45 0.45 Cement content (kg) 3.57 3.21 2.85 2.50 Fine aggregate (kg) 7.14 6.93 6.78 6.64 Coarse aggregate (kg) 13.86 13.86 13.86 13.84 Water (Liter) 4.81 4.81 4.81 4.81
  • 7. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3216 FIG 1: Cube and Cylinder Dimensions 7.2 TEST PROCEDURE FOR COMPRESSIVE STRENGTH Test specimens of sizes 150 x 150 x150 mm prepared for testing the compressive strength of both controlled as well as based granite powder and saw dust as a partial replacement of sand and cement were prepared and cast into cubes. Compressive strength test results at curing ages of 7, 14, 21 and 28 days for control mix as well as for the modified mixes as shown in fig 1 for testing in compression, no cushioning material was placed between the specimen and the plates of the machine. The load was applied axially without shock till the specimen was crushed. Fig 1.2 shows the test setup for the compressive strength. Three specimens for each mix were tested and the corresponding values were observed and average values were taken for discussion the variation of compressive strength with varying percentage replacement of cement with granite powder and saw dust. FIG 2: Compressive Testing Machine 7.3 TEST PROCEDURE OF THE TENSILE TESTS Test specimens of size 100mm diameter and 300 mm length were prepared for testing the compressive strength of both controlled as well as granite slurry and saw dust-based concretes. The modified mixture with varying percentage of granite slurry and saw dust as a partial replacement of sand and cement were prepared and cast into cylinder. FIG 3: Tensile Load Acting on Cylinder Tensile strength test results at curing ages of 7, 14 and 28 days for control mix as well. As for the modified mixes are shown in the table 10 for testing in compression, no cushioning material was placed between the specimen and the plates of the machine. FIG 4: Split Cylinder Testing Machine The load was applied axially without shock till the specimen and the plates of the machine. The load was applied without shock till the specimen was crushed the test set up for the tensile strength. Three specimens for each mix were tested and the corresponding values were observed and average values were taken for discussion. The tensile strength with varying percentage replacement of cement with granite powder and saw dust.
  • 8. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3217 FIG 5: Tensile Load on Cylinder 8. RESULTS AND DISCUSSION The determination of compressive strength and flexural strength is essential to estimate the load at which the concrete members may crack. The strength at failure is the modulus of rupture. The following components are the noticed in the given below,  C is the Compressive and tensile strength of normal concrete.  Q1 is the Compressive and tensile strength of granite powder of 10% and saw dust of 3%.  Q2 is the Compressive and tensile strength of granite powder of 20% and saw dust of 5%.  Q3 is the Compressive and tensile strength of granite powder of 30% and saw dust of 7%. 8.1 COMPRESSIVE STRENGTH Table 10: Compressive strength in cubes for concrete in 7 days Coding Compressive strength for 7 days 1 2 3 Avg. C (MPa) 24.66 24.88 24.97 24.83 Q1 (MPa) 36.00 35.11 35.57 40.44 Q2 (MPa) 41.33 39.55 45.55 43.55 Q3 (MPa) 42.55 40.33 41.37 45.55 Table 11: Compressive strength in cubes for concrete in 14 days Coding Compressive strength for 14 days 1 2 3 Avg. C (MPa) 33.33 32.00 32.23 32.52 Q1 (MPa) 40.44 41.11 41.57 41.04 Q2 (MPa) 43.55 43.33 43.42 43.43 Q3 (MPa) 45.55 43.52 46.92 45.46 Table 12: Compressive strength in cubes for concrete in 28 days Coding Compressive strength for 28 days 1 2 3 Avg. C (MPa) 48.00 48.88 48.69 48.52 Q1 (MPa) 53.33 53.78 53.81 53.64 Q2 (MPa) 51.11 46.22 49.95 49.09 Q3 (MPa) 49.50 48.89 47.95 48.78 8.2 TENSILE STRENGTH Table 13: Tensile strength in cylinder for concrete in 7 days Coding Compressive strength for 7 days 1 2 3 Avg. C (MPa) 9.66 9.33 9.29 9.20 Q1 (MPa) 7.92 9.33 9.45 8.90 Q2 (MPa) 10.00 10.20 10.25 10.15 Q3 (MPa) 10.20 9.52 9.02 9.58 Table 14: Tensile strength in cylinder for concrete in 14 days. Coding Compressive strength for 14 days 1 2 3 Avg. C (MPa) 10.75 11.20 11.25 11.03 Q1 (MPa) 10.75 12.44 12.25 11.81 Q2 (MPa) 10.20 11.32 12.00 11.26 Q3 (MPa) 10.05 11.50 11.52 11.05
  • 9. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3218 Table 15: Tensile strength in cylinder for concrete in 28 days. Coding Compressive strength for 28 days 1 2 3 Avg. C (MPa) 12.67 13.01 12.89 12.85 Q1 (MPa) 13.88 14.71 13.96 14.08 Q2 (MPa) 12.56 14.14 13.96 13.55 Q3 (MPa) 12.67 13.10 12.94 12.90 Graph 1: Compressive strength in cubes for normal concrete. As the results were plotted in thebelowgraph. Chart 1 Graph 2: Compressive strength in cubes for granite of 10% and saw dust of 3% in concrete. Chart 2 Graph 3: Compressive strength in cubes for granite of 20% and saw dust of 5% in concrete. Chart 3 Graph 4: Compressive strength in cubes for granite of 30% and saw dust of 7% in concrete. Chart 4 Graph 5: Tensile strength in Cylinders for normal concrete. As the results were plotted in the below graph Chart 5
  • 10. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3219 Graph 6: Tensile strength inCylindersforgraniteof10% and saw dust of 3% in concrete. Chart 6 Graph 7: Tensile strength inCylindersforgraniteof20% and saw dust of 5% in concrete. Chart 7 Graph 8: Tensile strengthinCylindersforgraniteof30% and saw dust of 7% in concrete. Chart 8
  • 11. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3220 GRAPH 9: COMPRESSIVE STRENGTH IN CONCRETE CUBES FOR 28 DAYS AS THE RESULTS WERE PLOTTED IN THE BELOW GRAPH. Chart 9 GRAPH 10: TENSILE STRENGTH IN CONCRETE CYLINDERS FOR 28 DAYS AS THE RESULTS WERE PLOTTED IN THE BELOW GRAPH. Chart 10
  • 12. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3221 9. CONCLUSIONS Based on the experiment investigation concerning about compressive strength and tensile strength obtain from the above experiments and graphs shall be shown in the above tables as followed. The granite powder and saw dust are shown the best results.  By using Granite powder and saw dust in concrete the properties of concrete have certainly increased the physical properties of concrete.  Compressive strength is increased with replacement of granite waste in concrete at 10% and saw dust in concrete at 3% is mixed was 53.81N/mm2.  When it is compared with normal concrete cube the compressive strength was 48.88N/mm2.  Similarly, tensile strength isincreasedwith replacement of granite waste in concrete at 10% and saw dust in concrete at 3% is mixed was 14.71N/mm2.  When it is compared with normal concrete cube the compressive strength was 13.01N/mm2.  Therefore, instead of wasting the granite powder and saw dust was poured down to the Earth and it is thenceforth good for nothing, but to be cast out, and to be trodden under the foot of pupilsandpretend nothing. ACKNOWLEDGEMENTS Thanks to the ELOHIM ‫ישוע‬for giving this for me as YOU praising as by the Angels. I express my grateful for my project guide B. Nageswara Rao Asst. Prof., Department of CE, Pace ITS, Andhra Pradesh. For giving his valuable suggestions and time you spend with me for speeding up my project and completing on time. I also express my sincere thanks to G. Ganesh Naidu Associate Professor, HOD, Department of CE, Pace ITS Engineering College, Andhra Pradesh. For accepting my project topic for the continuation of my project to complete it successfully. Last and the most of all, I offer a special wordofthanksto my beloved parents and friends who have encouraged me with good spirit. Which helped me on completing my work successfully. REFERENCES 1. Y. Yaswanth Kumar, C. M. Vivek Vardhan, A. Anitha “study on use of granite waste as partial substitute to cement in concrete”, ISSN :2248- 9622, Vol. 5, Issue 4, (part-6) April 2015,pp.25- 31. 2. Prerit saxena,Rishabh Pratap singh, sumit kumar Agrahari, Neelesh kumar singh “use of stone dust and granite powder as a partial replacement of cement” ISSN : 2248- 9622,Vol.6,Issue 6,(part-2) June2016,pp.75-77 3. Albert M joy, Aayena K Jolly, Anju Merin Raju, Bobina Elizabeth Joseph, “partial replacement of fine aggregate with saw dust for concrete’’ Volume 3,Issue 9,May-2016 4. A. Arivumangai , T.Felixkala “use of strength and durability properties of granite powder concrete” DOI: 10.5923 /C.JCE. 201401.01 5. Shoab Hussain, Savinth kumar.c and Karthick.B “Experimental study on partial replacement of fine aggregate with saw dust and quarry dust”volume 3 Issue 12 ,ISSN: 2349-6002 6. Abishek Narayanan, G.Hemnath,K.SamPaul,K. Anne Mary “replacement of fine aggregatewith saw dust” ISSN :2456-5717 Vol, 3 special Issue 35 April 2017 7. Yong Cheng, Wen you, Chaoyong Zhang, Huanhuan Li, Jian Hu “its use of the implementation of waste saw dust in concrete’’ Engineering, 2013, 5, 943-947publishedonline December 2013 8. A. Abdullahi, M. Abubakar, A. Afolayan “its use of partial replacement of sand with saw dust in concrete production” its 3rd Biennial Engineering Conference, Federal University of Technology, Minna, May, 2013. 9. R.Chitra, B.vamshi ,B.Kalyan kumar, D.Guru Mahendra, G.Sunil Kumar “experimental study on strength of concrete by partial replacement of fine aggregate with saw dust” volume 116 No.13 2017,261-265 , ISSN :1311-8080 10. Akshay Sawant, Arun Sharma, Rushikesh Rahate, Neeraj Mayekar, Prof. M. D. Ghadge. “Partial Replacement of Sand with Sawdust in Concrete”. Volume: 05 Issue:03 Mar-2018. 11. S. Altaf Hussain, P. Shirisha, T. Shanti Kumar, S. Vamshi Krishna,Suggala V.Satyanarayana.“The Use of Granite Industry Waste as a Cement Substitute. 12. Mohammad madu “Analysis of steel frame on bracings for seismic loads”, International Journal of Civil Engineering and Technology (IJCIET).
  • 13. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3222 BIOGRAPHIES Shaik Mohammad, B. Tech student, Major field aspect be Seismic & blast resisting structures. //Mohammad Madu// Koneti Vamsi, B. Tech student, Major field aspect be Site Engineer. Rajarapu Bhushaiah, B. Tech student, Major field aspect to be Indian Engineering service (IES). Gangavarapu Manohar, B. Tech student, Major field aspect be Site engineering. Kakani Krupasagar, B. Tech student, Major field aspect be Quantity Surveyor and Site Engineer. Rama Harshitha, M. Tech, Assistant Professor. Major field aspect in Structural Engineering.