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Mechanical springs –
Energy storage capacity,
Fatigue Loading
D. Narendra Varma,
Assistant Professor,
Mechanical Engineering Dept.,
Miracle Educational society
Group of Institutions.
Problem 4
• Design a close coiled helical compression
spring for a service load ranging from 2250
N to 2750 N. The axial deflection of the
spring for the load range is 6 mm. Assume a
spring index of 5. The permissible shear
stress intensity is 420 MPa and modulus of
rigidity, G = 84 kN/mm2 . Neglect the effect
of stress concentration. Draw a fully
dimensioned sketch of the spring, showing
details of the finish of the end coils.
2750-2250= 500N
Energy Stored in Helical Springs of
Circular Wire
We know that the springs are used for storing
energy which is equal to the work done on it
by some external load.
Let W = Load applied on the spring, and
δ = Deflection produced in the spring due
to the load
• Assuming that the load is applied gradually,
the energy stored in a spring is,
• We have already discussed that the
maximum shear stress induced in the spring
wire,
• We know that deflection of the spring, δ
Helical Springs Subjected to
Fatigue Loading
Modified Soderberg method for
helical spring
Springs in Series
Springs in Parallel
Surge in Springs or finding natural
frequency of a helical spring:
References
1. Machine Design – V.B.Bhandari .
2. Machine Design – R.S. Khurmi
3. Design Data hand Book - S.Md.Jalaludeen

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Energy storage capacity,fatigue loading of springs

  • 1. Mechanical springs – Energy storage capacity, Fatigue Loading D. Narendra Varma, Assistant Professor, Mechanical Engineering Dept., Miracle Educational society Group of Institutions.
  • 2. Problem 4 • Design a close coiled helical compression spring for a service load ranging from 2250 N to 2750 N. The axial deflection of the spring for the load range is 6 mm. Assume a spring index of 5. The permissible shear stress intensity is 420 MPa and modulus of rigidity, G = 84 kN/mm2 . Neglect the effect of stress concentration. Draw a fully dimensioned sketch of the spring, showing details of the finish of the end coils.
  • 4.
  • 5. Energy Stored in Helical Springs of Circular Wire We know that the springs are used for storing energy which is equal to the work done on it by some external load. Let W = Load applied on the spring, and δ = Deflection produced in the spring due to the load • Assuming that the load is applied gradually, the energy stored in a spring is,
  • 6. • We have already discussed that the maximum shear stress induced in the spring wire, • We know that deflection of the spring, δ
  • 7.
  • 8. Helical Springs Subjected to Fatigue Loading
  • 9. Modified Soderberg method for helical spring
  • 10.
  • 11.
  • 14. Surge in Springs or finding natural frequency of a helical spring:
  • 15. References 1. Machine Design – V.B.Bhandari . 2. Machine Design – R.S. Khurmi 3. Design Data hand Book - S.Md.Jalaludeen