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CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS
R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
DEPARTMENT OF MECHANICAL
ENGINEERING
2
Strength of Material For
Mechanical Engineers
CE 8395
CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS
R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
(Formula & Short Notes)
Prepared by,
VIJAYAN R
Assistant Professor,
VEL TECH,
Avadi, Chennai.
3
Stress and strain
Stress = Force / Area
Tension strain(e ) =
L
=
Change in length
L Initial length
CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS
R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
4
Brinell Hardness Number
(BHN)
Elastic constants:
where, P = Standard load, D = Diameter of steel ball, and d = Diameter of the indent.
CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS
R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
5
Axial Elongation of Bar Prismatic Bar Due to External Load
∆=
𝑷𝑳
𝑨𝑬
Elongation of Prismatic Bar Due to Self Weight
∆=
𝑷𝑳
𝟐𝑨𝑬
=
𝜸𝑳 𝟐
𝟐𝑬
Where 𝛾 is specific weight
Elongation of Tapered Bar
• Circular Tapered
∆=
𝟒𝑷𝑳
𝝅𝑫 𝟏 𝑫 𝟐 𝑬
• Rectangular Tapered
∆=
𝑃𝐿𝑙𝑜𝑔 𝑒 (
𝐵2
𝐵1
)
𝐸. 𝑡(𝐵2 − 𝐵1)
Stress Induced by Axial Stress and Simple Shear
• Normal stress
• Tangential stress
Principal Stresses and Principal Planes
• Major principal stress
• Major principal stress
CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS
R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
6
Principal Strain
Mohr’s Circle-
STRAIN ENERGY
Energy Methods:
(i) Formula to calculate the strain energy due to axial loads (tension):
U = ∫ P ² / ( 2AE)dx limit 0 toL
Where, P = Applied tensile load, L = Length of the member , A = Area of the member, and
E = Young’smodulus.
(ii) Formula to calculate the strain energy due tobending:
U = ∫ M ² / ( 2EI) dx limit 0 toL
Where, M = Bending moment due to applied loads, E = Young’s modulus, and I = Moment of
inertia.
(iii) Formula to calculate the strain energy due totorsion:
U = ∫ T ² / ( 2GJ) dx limit 0 toL
CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS
R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
7
Where, T = Applied Torsion , G = Shear modulus or Modulus of rigidity, and J = Polar
moment ofinertia
(iv) Formula to calculate the strain energy due to pureshear:
U =K ∫ V ² / ( 2GA) dx limit 0 to L
Where, V= Shearload
G = Shear modulus or Modulus of rigidity
A = Area of cross section.
K = Constant depends upon shape of cross section.
(v) Formula to calculate the strain energy due to pure shear, if shear stress isgiven:
U = τ ² V / ( 2G )
Where, τ = ShearStress
G = Shear modulus or Modulus of rigidity
V = Volume of the material.
(vi) Formula to calculate the strain energy , if the moment value isgiven:
U = M ² L / (2EI)
Where, M = Bending moment
L = Length of the beam
E = Young’smodulus
I = Moment ofinertia
(vii) Formula to calculate the strain energy , if the torsion moment value isgiven:
U= T ²L / ( 2GJ)
Where, T = AppliedTorsion
L = Length of the beam
G = Shear modulus or Modulus of rigidity
J = Polar moment of inertia
CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS
R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
8
(viii) Formula to calculate the strain energy, if the applied tension load isgiven:
U = P²L / ( 2AE )
Where,
P = Applied tensile load.
L = Length of the member
A = Area of the member
E = Young’s modulus.
(ix) Castigliano’s first theorem:
δ = Ә U/ Ә P
Where, δ = Deflection, U= Strain Energy stored, and P = Load
(x) Formula for deflection of a fixed beam with point load at centre:
 = - wl3 / 192EI
This defection is ¼ times the deflection of a simply supported beam.
(xi) Formula for deflection of a fixed beam with uniformly distributed load:
 = - wl4 / 384EI
This defection is 5 times the deflection of a simply supported beam.
(xii) Formula for deflection of a fixed beam with eccentric point load:
 = - wa3b3 / 3 EIl3
Stresses due to
• Gradual Loading:-
• Sudden Loading:-
CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS
R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
9
• Impact Loading:-
Deflection,
Thermal Stresses:-
∆𝐋 = 𝛂𝐋∆𝐓
𝛔 = 𝛂𝐄∆𝐓
When bar is not totally free to expand and can be expand free by “a”
𝛔 = 𝐄𝛂∆𝐓 −
𝐚𝐄
𝐋
Temperature Stresses in Taper Bars:-
𝐒𝐭𝐫𝐞𝐬𝐬 = 𝛂𝐋∆𝐓 =
𝟒𝐏𝐋
𝛑𝐝 𝟏 𝐝 𝟐 𝐄
Tempertaure Stresses in Composite Bars
Hooke's Law (Linear elasticity):
Hooke's Law stated that within elastic limit, the linear relationship between simple
stress and strain for a bar is expressed by equations.
CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS
R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
10
,
=E
𝑃
𝐴
= 𝐸
∆𝐿
𝐿
l = Original length
Poisson’s Ratio:
Volumetric Strain:
CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS
R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
Where, E = Young's modulus of elasticity
P = Applied load across a cross-sectional area
l = Change in length
11
Relationship between E, G, K and µ:
• Modulus of rigidity:-
• Bulk modulus:-
𝐸 = 2𝐺(1 + 𝜇) = 3𝐾(1 − 2𝜇)
𝐸 =
9𝐾𝐺
𝐺 + 3𝐾
𝜇 =
3𝐾 − 2𝐺
𝐺 + 3𝐾
Compound Stresses
• Equation of Pure Bending
• Section Modulus
• Shearing Stress
Where,
V = Shearing force
𝐴𝑦̅=First moment of area
• Shear
Stress
in
Rectang
ular
Beam
CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS
R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
12
• Shear Stress Circular Beam
Moment of Inertia and Section Modulus
CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS
R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
13
• Direct Stress
𝝈 =
𝑷
𝑨
where P = axial thrust, A = area of cross-section
• Bending Stress 𝝈 𝒃 =
𝑴𝒚
𝑰
where M = bending moment, y- distance of fibre from neutral axis, I =
moment of inertia.
• Torsional Shear Stress 𝝉 =
𝑻𝒓
𝑱
where T = torque, r = radius of shaft, J = polar moment of inertia.
Equivalent Torsional Moment √𝑀2 + 𝑇2
Equivalent Bending Moment 𝑀 + √𝑀2 + 𝑇2
CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS
R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
14
Shear force and Bending Moment Relation
𝑑𝑉
𝑑𝑥
= −𝑀
CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS
R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
15
Euler’s Buckling Load
𝑷 𝑪𝒓𝒊𝒕𝒊𝒄𝒂𝒍 =
𝝅 𝟐
𝑬𝑰
𝒍 𝒆𝒒𝒖𝒊
𝟐
For both end hinged 𝒍 𝒆𝒒𝒖𝒊= l
For one end fixed and other free 𝒍 𝒆𝒒𝒖𝒊= 2l
For both end fixed 𝒍 𝒆𝒒𝒖𝒊= l/2
For one end fixed and other hinged 𝒍 𝒆𝒒𝒖𝒊= l/√𝟐
Slenderness Ratio ( λ)
CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS
R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
16
Rankine’s Formula for Columns
• PR = Crippling load by Rankine’s formula
• Pcs = σcs A = Ultimate crushing load for column
• Crippling load obtained by Euler’s formula
Deflection in different Beams
Torsion
Where, T = Torque,
• J = Polar moment of inertia
• G = Modulus of rigidity,
• θ = Angle of twist
• L = Length of shaft,
CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS
R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
17
Total angle of twist
• GJ = Torsional rigidity
•
𝐺𝐽
𝑙
= Torsional stiffness
•
𝑙
𝐺𝐽
= Torsional flexibility
•
𝐸𝐴
𝑙
= Axial stiffness
•
𝑙
𝐸𝐴
= Axial flexibility
Moment of Inertia About polar Axis
• Moment of Inertia About polar Axis
• For hollow circular shaft
Compound Shaft
• Series connection
Where,
θ1 = Angular deformation of 1st
shaft
θ2 = Angular deformation of 2nd
shaft
• Parallel Connection
CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS
R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
18
Strain Energy in Torsion
For solid shaft,
For hollow shaft,
Thin Cylinder
• Circumferential Stress /Hoop Stress
η = Efficiency of joint
• Longitudinal Stress
• Hoop Strain
• Longitudinal Strain
• Ratio of Hoop Strain to Longitudinal Strain
CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS
R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
19
Stresses in Thin Spherical Shell
• Hoop stress/longitudinal stress
• Hoop stress/longitudinal strain
• Volumetric strain of sphere
Thickness ratio of Cylindrical Shell with Hemisphere Ends
Where v=Poisson Ratio
CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS
R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
20
CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS
R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING

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Strength of Materials Formulas & Notes

  • 1. CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING DEPARTMENT OF MECHANICAL ENGINEERING
  • 2. 2 Strength of Material For Mechanical Engineers CE 8395 CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING (Formula & Short Notes) Prepared by, VIJAYAN R Assistant Professor, VEL TECH, Avadi, Chennai.
  • 3. 3 Stress and strain Stress = Force / Area Tension strain(e ) = L = Change in length L Initial length CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
  • 4. 4 Brinell Hardness Number (BHN) Elastic constants: where, P = Standard load, D = Diameter of steel ball, and d = Diameter of the indent. CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
  • 5. 5 Axial Elongation of Bar Prismatic Bar Due to External Load ∆= 𝑷𝑳 𝑨𝑬 Elongation of Prismatic Bar Due to Self Weight ∆= 𝑷𝑳 𝟐𝑨𝑬 = 𝜸𝑳 𝟐 𝟐𝑬 Where 𝛾 is specific weight Elongation of Tapered Bar • Circular Tapered ∆= 𝟒𝑷𝑳 𝝅𝑫 𝟏 𝑫 𝟐 𝑬 • Rectangular Tapered ∆= 𝑃𝐿𝑙𝑜𝑔 𝑒 ( 𝐵2 𝐵1 ) 𝐸. 𝑡(𝐵2 − 𝐵1) Stress Induced by Axial Stress and Simple Shear • Normal stress • Tangential stress Principal Stresses and Principal Planes • Major principal stress • Major principal stress CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
  • 6. 6 Principal Strain Mohr’s Circle- STRAIN ENERGY Energy Methods: (i) Formula to calculate the strain energy due to axial loads (tension): U = ∫ P ² / ( 2AE)dx limit 0 toL Where, P = Applied tensile load, L = Length of the member , A = Area of the member, and E = Young’smodulus. (ii) Formula to calculate the strain energy due tobending: U = ∫ M ² / ( 2EI) dx limit 0 toL Where, M = Bending moment due to applied loads, E = Young’s modulus, and I = Moment of inertia. (iii) Formula to calculate the strain energy due totorsion: U = ∫ T ² / ( 2GJ) dx limit 0 toL CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
  • 7. 7 Where, T = Applied Torsion , G = Shear modulus or Modulus of rigidity, and J = Polar moment ofinertia (iv) Formula to calculate the strain energy due to pureshear: U =K ∫ V ² / ( 2GA) dx limit 0 to L Where, V= Shearload G = Shear modulus or Modulus of rigidity A = Area of cross section. K = Constant depends upon shape of cross section. (v) Formula to calculate the strain energy due to pure shear, if shear stress isgiven: U = τ ² V / ( 2G ) Where, τ = ShearStress G = Shear modulus or Modulus of rigidity V = Volume of the material. (vi) Formula to calculate the strain energy , if the moment value isgiven: U = M ² L / (2EI) Where, M = Bending moment L = Length of the beam E = Young’smodulus I = Moment ofinertia (vii) Formula to calculate the strain energy , if the torsion moment value isgiven: U= T ²L / ( 2GJ) Where, T = AppliedTorsion L = Length of the beam G = Shear modulus or Modulus of rigidity J = Polar moment of inertia CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
  • 8. 8 (viii) Formula to calculate the strain energy, if the applied tension load isgiven: U = P²L / ( 2AE ) Where, P = Applied tensile load. L = Length of the member A = Area of the member E = Young’s modulus. (ix) Castigliano’s first theorem: δ = Ә U/ Ә P Where, δ = Deflection, U= Strain Energy stored, and P = Load (x) Formula for deflection of a fixed beam with point load at centre:  = - wl3 / 192EI This defection is ¼ times the deflection of a simply supported beam. (xi) Formula for deflection of a fixed beam with uniformly distributed load:  = - wl4 / 384EI This defection is 5 times the deflection of a simply supported beam. (xii) Formula for deflection of a fixed beam with eccentric point load:  = - wa3b3 / 3 EIl3 Stresses due to • Gradual Loading:- • Sudden Loading:- CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
  • 9. 9 • Impact Loading:- Deflection, Thermal Stresses:- ∆𝐋 = 𝛂𝐋∆𝐓 𝛔 = 𝛂𝐄∆𝐓 When bar is not totally free to expand and can be expand free by “a” 𝛔 = 𝐄𝛂∆𝐓 − 𝐚𝐄 𝐋 Temperature Stresses in Taper Bars:- 𝐒𝐭𝐫𝐞𝐬𝐬 = 𝛂𝐋∆𝐓 = 𝟒𝐏𝐋 𝛑𝐝 𝟏 𝐝 𝟐 𝐄 Tempertaure Stresses in Composite Bars Hooke's Law (Linear elasticity): Hooke's Law stated that within elastic limit, the linear relationship between simple stress and strain for a bar is expressed by equations. CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
  • 10. 10 , =E 𝑃 𝐴 = 𝐸 ∆𝐿 𝐿 l = Original length Poisson’s Ratio: Volumetric Strain: CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING Where, E = Young's modulus of elasticity P = Applied load across a cross-sectional area l = Change in length
  • 11. 11 Relationship between E, G, K and µ: • Modulus of rigidity:- • Bulk modulus:- 𝐸 = 2𝐺(1 + 𝜇) = 3𝐾(1 − 2𝜇) 𝐸 = 9𝐾𝐺 𝐺 + 3𝐾 𝜇 = 3𝐾 − 2𝐺 𝐺 + 3𝐾 Compound Stresses • Equation of Pure Bending • Section Modulus • Shearing Stress Where, V = Shearing force 𝐴𝑦̅=First moment of area • Shear Stress in Rectang ular Beam CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
  • 12. 12 • Shear Stress Circular Beam Moment of Inertia and Section Modulus CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
  • 13. 13 • Direct Stress 𝝈 = 𝑷 𝑨 where P = axial thrust, A = area of cross-section • Bending Stress 𝝈 𝒃 = 𝑴𝒚 𝑰 where M = bending moment, y- distance of fibre from neutral axis, I = moment of inertia. • Torsional Shear Stress 𝝉 = 𝑻𝒓 𝑱 where T = torque, r = radius of shaft, J = polar moment of inertia. Equivalent Torsional Moment √𝑀2 + 𝑇2 Equivalent Bending Moment 𝑀 + √𝑀2 + 𝑇2 CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
  • 14. 14 Shear force and Bending Moment Relation 𝑑𝑉 𝑑𝑥 = −𝑀 CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
  • 15. 15 Euler’s Buckling Load 𝑷 𝑪𝒓𝒊𝒕𝒊𝒄𝒂𝒍 = 𝝅 𝟐 𝑬𝑰 𝒍 𝒆𝒒𝒖𝒊 𝟐 For both end hinged 𝒍 𝒆𝒒𝒖𝒊= l For one end fixed and other free 𝒍 𝒆𝒒𝒖𝒊= 2l For both end fixed 𝒍 𝒆𝒒𝒖𝒊= l/2 For one end fixed and other hinged 𝒍 𝒆𝒒𝒖𝒊= l/√𝟐 Slenderness Ratio ( λ) CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
  • 16. 16 Rankine’s Formula for Columns • PR = Crippling load by Rankine’s formula • Pcs = σcs A = Ultimate crushing load for column • Crippling load obtained by Euler’s formula Deflection in different Beams Torsion Where, T = Torque, • J = Polar moment of inertia • G = Modulus of rigidity, • θ = Angle of twist • L = Length of shaft, CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
  • 17. 17 Total angle of twist • GJ = Torsional rigidity • 𝐺𝐽 𝑙 = Torsional stiffness • 𝑙 𝐺𝐽 = Torsional flexibility • 𝐸𝐴 𝑙 = Axial stiffness • 𝑙 𝐸𝐴 = Axial flexibility Moment of Inertia About polar Axis • Moment of Inertia About polar Axis • For hollow circular shaft Compound Shaft • Series connection Where, θ1 = Angular deformation of 1st shaft θ2 = Angular deformation of 2nd shaft • Parallel Connection CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
  • 18. 18 Strain Energy in Torsion For solid shaft, For hollow shaft, Thin Cylinder • Circumferential Stress /Hoop Stress η = Efficiency of joint • Longitudinal Stress • Hoop Strain • Longitudinal Strain • Ratio of Hoop Strain to Longitudinal Strain CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
  • 19. 19 Stresses in Thin Spherical Shell • Hoop stress/longitudinal stress • Hoop stress/longitudinal strain • Volumetric strain of sphere Thickness ratio of Cylindrical Shell with Hemisphere Ends Where v=Poisson Ratio CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING
  • 20. 20 CE8395-STRENGTH OF MATERIALS FOR MECHANICAL ENGINEERS R VIJAYAN DEPARTMENT OF MECHANICAL ENGINEERING