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Nanoobjects in wood-protective coatings
Christian Lehringer, Klaus Richter
Empa, Swiss Federal Laboratories for Materials
Science and Technology
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
Topics
 Nano – where size does matter
 Wood – a substrate with special characteristics
 Application of engineered nanoobjects (ENOs) in
wood coatings
 Environmental, health and safety aspects
 Conclusions
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
Topics
 Nano – where size does matter
 Wood – a substrate with special characteristics
 Application of engineered nanoobjects (ENOs) in
wood coatings
 Environmental, health and safety aspects
 Conclusions
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
Nano – where size does matter
"Nano" = 1 to 100 nm
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
ISO/TS-27687 (2008)
Nanotechnology
Use of nanomaterials
Anorganic
nanostructures
Organic nanostructures
Nanocomposites
Nanoparticles for drug
delivery
...
Manipulation and
assembly
Nanoparticle
manipulation
Nanostructural
architecture
Nanomanufacturing
Nanoelectronics
...
Disciplines of Nanotechnology
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
Topics
 Nano – where size does matter
 Wood – a substrate with special characteristics
 Application of engineered nanoobjects (ENOs) in
wood coatings
 Environmental, health and safety aspects
 Conclusions
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
Wood – a substrate with special characteristics
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
 Bio-Composite-Polymer
 Porous structure
 Heterogenous
 Anisotropic
 Combustible
 Hygroscopic
 Biodegradable
 Sensitive to UV-radiation
 Density depends on species
longitudinal
Topics
 Nano – where size does matter
 Wood – a substrate with special characteristics
 Application of engineered nanoobjects (ENOs) in
wood coatings
 Environmental, health and safety aspects
 Conclusions
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
Key areas of wood surface coating
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
UV-protection
Hydrophobation
Easy-to-clean Antimicrobial
Hardness
Scratch resistance
Some ENOs currently used for wood
coatings and their application area
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
*with hydrophobic functionalization
Nanoobject
Aluminum
oxide
(Al2O3)
Iron(III)
oxide
(Fe2O3)
Silver
(Ag)
Titan
dioxide
(TiO2)
Zinc
oxide
(ZnO)
Silizium
dioxide
(SiO2)
Hardness x x
Abrasion resistance x x
Scratch resistance x x
UV-Protection x x x
Antimicrobial x x x
Hydrophobation/
Easy-to-clean
x*
UV-protection
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
Schilliger 2010
UV-protection
 Nanoscaled pigments of TiO2, Fe2O3, ZnO for
transparent systems
 Absorption and scattering of UV light
 Substitute for organic UV-Absorbers (UVA)
 Combination with lignin stabilizers and hindered
amine light stabilizers (HALS)
 Photocatalytic activity of nanoparticles requires
combination with radical interceptors
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
UV-protection
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
www.nanobyk.com
Hydrophobation/ Easy-to-clean
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
Hydrophobation/ Easy-to-clean
 Sol-gel-technology with organofunctional silanes
or (poly)siloxanes
 Effect: hydrophobic characteristic of substance +
formation of hydrophobic nanostructure
 Liquid water protection feasible, water vapor
protection difficult
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
Wood-inorganic composites by sol-gel
process
 Two stage process
 Hydrolysis (here Silicic Acid Esters)
 Condensation….
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
Si
OEt
EtO OEt Si
OEt
HO OH
- 2 EtOH
+ 2 H2O
OE Et O t
Tetraethoxy
silane (TEOS)
OEt
etc.
+ H2O
2 HO ..... (SiO2)nSi
OEt
OEt
HO O OH
OEt
OEt
SiSi
OEt
OH
- H2O
Silicate
3-Isocyanatpropyl
triethoxysilane
β-(3,4 epoxycyclohexyl)
ethyl trimethoxysilane
vinyl trimethoxy
silane
Wood-inorganic composites by sol-gel
process
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
 … in the cell wall
Antimicrobials
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
Künniger 2010
Mold Blue stain Algae
Antimicrobials
 Leach-resistance of Ag; TiO2; ZnO for long-term
effect
 Nanoobjects should be released systematically
and preferably continuously in small amounts
from an actively biocidal coating
 Function possibly through ingestion, as contact
poison, by photo-oxidative mechanism or
binding to microbial DNA
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
Antimicrobials
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
Hochmannova 2010
Surface hardness/ scratch resistance
 Silicones and nanosized alumina particles (Al2O3;
SiO2) as additive
 Surface modification of nanoparticles by
trialkoxysilanes to improve the dispersibility of in
acrylate media
 In parquet industry, however, until now a broad
application has not been realized
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
Surface hardness/ scratch resistance
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
TEM picture of polyacrylate filled with
30 wt.-% nanosized silica.
Bauer 2005
Surface hardness/ scratch resistance
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
www.nanobyk.com
Challenges and future research
 Homogenous dispersion of nanoobjects in
embedding matrix – avoid agglomeration
 Long-term studies about leaching and
mitigation
 Balance between leach-resistance and
systematic release of nanoobjects
 Polymerization in the wood cell wall and
covalent bonding
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
Challenges and future research
 Avoid crack formation, yellowing,
depolymerization, improve gloss retention
 Commercial application of sol-gel-
technologies for wood impregnation
 Reactivity of nanoobjects (e.g. Ag  Ag2S)
 Renovation cycles (sanding, coating
removal, new coating)
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
Design for minimal exposition of engineered
nanoobjects (ENOs)
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
“Factors of stability”
Stability of ENO integration into coating system
by trend higher by trend lower
Location of ENOs in façade
coating system
in the bottom layers at the surface
Binding type between ENOs
and coating matrix
covalent not covalent
Property of ENOs in organic
coating matrix
not photocatalytic photocatalytic
Property of ENOs in organic
or mineral coating matrix
wettability high wettability low
Property of façade coating
system
resistance against exterior influ-
ences (e.g. moisture, wind-
abrasion, temperature changes)
low resistance against exte-
rior influences
Som 2010
Stability of ENO integration into coating system
by trend higher by trend lower
in the bottom layers at the surface
covalent not covalent
not photocatalytic photocatalytic
wettability high wettability low
resistance against exterior influ-
ences (e.g. moisture, wind-
abrasion, temperature changes)
low resistance against exte-
rior influences
“Factors of stability”
Stability of ENO integrat
by trend higher
Location of ENOs in façade
coating system
in the bottom layers
Binding type between ENOs
and coating matrix
covalent
Property of ENOs in organic
coating matrix
not photocatalytic
Property of ENOs in organic
or mineral coating matrix
wettability high
Property of façade coating
system
resistance against exterior influ-
ences (e.g. moisture, wind-
abrasion, temperature changes)
Topics
 Nano – where size does matter
 Wood – a substrate with special characteristics
 Application of engineered nanoobjects (ENOs) in
wood coatings
 Environmental, health and safety aspects
 Conclusions
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
Life cycle of nanocoatings
Estimated influences of ENOs on the environment,
modified after Som et al. (2010)
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
ENVIRONMENT
Ag
c)
ZnO
c)
TiO2
b)
SiO2
a)
Al2O3
a)
Indication for hazardous effects (with realistic con-
centrations)
+ + + -- --
Solution in water increases the toxic effects (+), re-
duces toxic effects (-)
++ ++ 0 -- ++
Tendency for agglomeration and sedimentation (-) or
no sedimentation (+)
- - -- -/+ --
Waste water facility releases ENO into waters (+),
does not release ENO into waters (-)
- n.i. - - -
Stable during waste incineration (+), burns during
waste incineration (-)
+ + ++ ++ ++
legend: + applies;  weak indices available; - does not apply; n.i, not investigated (high
degree of uncertainty)
The indices represent the overall evaluation of the ENOs: a) rather harmless; b) big uncertainty due to lack of data; c) biological
effect traceable, effect on environment to be expected. These estimations do not represent the effects of nanoobjects that were
generated by unintended actions (e.g. traffic)
*: mostly dependent from contaminants in the samples (transition metals such as Iron, Nickel, Cobalt etc.)
#: Aluminum oxide hydroxide (AlOOH) in the lung was investigated.
Estimated influences of ENOs on the health on basis of
different biological studies, modified after Som et al. (2010)
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
HEALTH
Ag
a)
ZnO
c)
TiO2
a)
SiO2
a)
amorph
Al2O3
#
b)
Chronic toxicity (long term effects to be expected,
PNEC, PEC), threshold values known
    n.i.
Acute toxicity     
Impairment of DNA     n.i.
Brain damage: damage of the central nervous sys-
tem
n.i. n.i. n.i. n.i. n.i.
Crossing and damaging tissue barriers (e.g. blood-
brain barrier, placenta, lung)
n.i. n.i.   #
Skin     n.i.
Gastrointestinal tract     n.i.
Lung     
legend: + applies;  weak indices available; - does not apply; n.i, not investigated (high
degree of uncertainty)
The indices represent the overall evaluation of the ENOs: a) rather harmless; b) big uncertainty due to lack of data; c) biological
effect traceable, effect on environment to be expected. These estimations do not represent the effects of nanoobjects that were
generated by unintended actions (e.g. traffic)
*: mostly dependent from contaminants in the samples (transition metals such as Iron, Nickel, Cobalt etc.)
#: Aluminum oxide hydroxide (AlOOH) in the lung was investigated.
The "Collingridge dilemma“ (Collingridge 1980)
Decision making in uncertainity
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
Early phase of development
Influence on
innovations
Technical "log-in effects"
Costs for
corrections
Socio-economic “lock-in” effects
Time and
knowledge
Late phase of developmentEarly phase of development
Influence on
innovations
Costs for
corrections
Time and
knowledge
Late phase of development
Summary
 Wood coating systems with considerable market
relevance
 Thorough risk assessment, life-cycle-analysis,
material characterization, standardized
metrology required
 Public acceptance strongly depends on
transparent security systems, consistent labeling
of nanoproducts and honest communication
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
Thank you very much for your attention
University College of London, 04.11.2010, Christian Lehringer and Klaus Richter

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Nanoobjects in wood-protective coatings - Christian Lehringer (EMPA)

  • 1. Nanoobjects in wood-protective coatings Christian Lehringer, Klaus Richter Empa, Swiss Federal Laboratories for Materials Science and Technology
  • 2. University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
  • 3. Topics  Nano – where size does matter  Wood – a substrate with special characteristics  Application of engineered nanoobjects (ENOs) in wood coatings  Environmental, health and safety aspects  Conclusions University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
  • 4. Topics  Nano – where size does matter  Wood – a substrate with special characteristics  Application of engineered nanoobjects (ENOs) in wood coatings  Environmental, health and safety aspects  Conclusions University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
  • 5. Nano – where size does matter "Nano" = 1 to 100 nm University College of London, 04.11.2010, Christian Lehringer and Klaus Richter ISO/TS-27687 (2008)
  • 6. Nanotechnology Use of nanomaterials Anorganic nanostructures Organic nanostructures Nanocomposites Nanoparticles for drug delivery ... Manipulation and assembly Nanoparticle manipulation Nanostructural architecture Nanomanufacturing Nanoelectronics ... Disciplines of Nanotechnology University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
  • 7. Topics  Nano – where size does matter  Wood – a substrate with special characteristics  Application of engineered nanoobjects (ENOs) in wood coatings  Environmental, health and safety aspects  Conclusions University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
  • 8. Wood – a substrate with special characteristics University College of London, 04.11.2010, Christian Lehringer and Klaus Richter  Bio-Composite-Polymer  Porous structure  Heterogenous  Anisotropic  Combustible  Hygroscopic  Biodegradable  Sensitive to UV-radiation  Density depends on species longitudinal
  • 9. Topics  Nano – where size does matter  Wood – a substrate with special characteristics  Application of engineered nanoobjects (ENOs) in wood coatings  Environmental, health and safety aspects  Conclusions University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
  • 10. Key areas of wood surface coating University College of London, 04.11.2010, Christian Lehringer and Klaus Richter UV-protection Hydrophobation Easy-to-clean Antimicrobial Hardness Scratch resistance
  • 11. Some ENOs currently used for wood coatings and their application area University College of London, 04.11.2010, Christian Lehringer and Klaus Richter *with hydrophobic functionalization Nanoobject Aluminum oxide (Al2O3) Iron(III) oxide (Fe2O3) Silver (Ag) Titan dioxide (TiO2) Zinc oxide (ZnO) Silizium dioxide (SiO2) Hardness x x Abrasion resistance x x Scratch resistance x x UV-Protection x x x Antimicrobial x x x Hydrophobation/ Easy-to-clean x*
  • 12. UV-protection University College of London, 04.11.2010, Christian Lehringer and Klaus Richter Schilliger 2010
  • 13. UV-protection  Nanoscaled pigments of TiO2, Fe2O3, ZnO for transparent systems  Absorption and scattering of UV light  Substitute for organic UV-Absorbers (UVA)  Combination with lignin stabilizers and hindered amine light stabilizers (HALS)  Photocatalytic activity of nanoparticles requires combination with radical interceptors University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
  • 14. UV-protection University College of London, 04.11.2010, Christian Lehringer and Klaus Richter www.nanobyk.com
  • 15. Hydrophobation/ Easy-to-clean University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
  • 16. Hydrophobation/ Easy-to-clean  Sol-gel-technology with organofunctional silanes or (poly)siloxanes  Effect: hydrophobic characteristic of substance + formation of hydrophobic nanostructure  Liquid water protection feasible, water vapor protection difficult University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
  • 17. Wood-inorganic composites by sol-gel process  Two stage process  Hydrolysis (here Silicic Acid Esters)  Condensation…. University College of London, 04.11.2010, Christian Lehringer and Klaus Richter Si OEt EtO OEt Si OEt HO OH - 2 EtOH + 2 H2O OE Et O t Tetraethoxy silane (TEOS) OEt etc. + H2O 2 HO ..... (SiO2)nSi OEt OEt HO O OH OEt OEt SiSi OEt OH - H2O Silicate
  • 18. 3-Isocyanatpropyl triethoxysilane β-(3,4 epoxycyclohexyl) ethyl trimethoxysilane vinyl trimethoxy silane Wood-inorganic composites by sol-gel process University College of London, 04.11.2010, Christian Lehringer and Klaus Richter  … in the cell wall
  • 19. Antimicrobials University College of London, 04.11.2010, Christian Lehringer and Klaus Richter Künniger 2010 Mold Blue stain Algae
  • 20. Antimicrobials  Leach-resistance of Ag; TiO2; ZnO for long-term effect  Nanoobjects should be released systematically and preferably continuously in small amounts from an actively biocidal coating  Function possibly through ingestion, as contact poison, by photo-oxidative mechanism or binding to microbial DNA University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
  • 21. Antimicrobials University College of London, 04.11.2010, Christian Lehringer and Klaus Richter Hochmannova 2010
  • 22. Surface hardness/ scratch resistance  Silicones and nanosized alumina particles (Al2O3; SiO2) as additive  Surface modification of nanoparticles by trialkoxysilanes to improve the dispersibility of in acrylate media  In parquet industry, however, until now a broad application has not been realized University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
  • 23. Surface hardness/ scratch resistance University College of London, 04.11.2010, Christian Lehringer and Klaus Richter TEM picture of polyacrylate filled with 30 wt.-% nanosized silica. Bauer 2005
  • 24. Surface hardness/ scratch resistance University College of London, 04.11.2010, Christian Lehringer and Klaus Richter www.nanobyk.com
  • 25. Challenges and future research  Homogenous dispersion of nanoobjects in embedding matrix – avoid agglomeration  Long-term studies about leaching and mitigation  Balance between leach-resistance and systematic release of nanoobjects  Polymerization in the wood cell wall and covalent bonding University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
  • 26. Challenges and future research  Avoid crack formation, yellowing, depolymerization, improve gloss retention  Commercial application of sol-gel- technologies for wood impregnation  Reactivity of nanoobjects (e.g. Ag  Ag2S)  Renovation cycles (sanding, coating removal, new coating) University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
  • 27. Design for minimal exposition of engineered nanoobjects (ENOs) University College of London, 04.11.2010, Christian Lehringer and Klaus Richter “Factors of stability” Stability of ENO integration into coating system by trend higher by trend lower Location of ENOs in façade coating system in the bottom layers at the surface Binding type between ENOs and coating matrix covalent not covalent Property of ENOs in organic coating matrix not photocatalytic photocatalytic Property of ENOs in organic or mineral coating matrix wettability high wettability low Property of façade coating system resistance against exterior influ- ences (e.g. moisture, wind- abrasion, temperature changes) low resistance against exte- rior influences Som 2010 Stability of ENO integration into coating system by trend higher by trend lower in the bottom layers at the surface covalent not covalent not photocatalytic photocatalytic wettability high wettability low resistance against exterior influ- ences (e.g. moisture, wind- abrasion, temperature changes) low resistance against exte- rior influences “Factors of stability” Stability of ENO integrat by trend higher Location of ENOs in façade coating system in the bottom layers Binding type between ENOs and coating matrix covalent Property of ENOs in organic coating matrix not photocatalytic Property of ENOs in organic or mineral coating matrix wettability high Property of façade coating system resistance against exterior influ- ences (e.g. moisture, wind- abrasion, temperature changes)
  • 28. Topics  Nano – where size does matter  Wood – a substrate with special characteristics  Application of engineered nanoobjects (ENOs) in wood coatings  Environmental, health and safety aspects  Conclusions University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
  • 29. University College of London, 04.11.2010, Christian Lehringer and Klaus Richter Life cycle of nanocoatings
  • 30. Estimated influences of ENOs on the environment, modified after Som et al. (2010) University College of London, 04.11.2010, Christian Lehringer and Klaus Richter ENVIRONMENT Ag c) ZnO c) TiO2 b) SiO2 a) Al2O3 a) Indication for hazardous effects (with realistic con- centrations) + + + -- -- Solution in water increases the toxic effects (+), re- duces toxic effects (-) ++ ++ 0 -- ++ Tendency for agglomeration and sedimentation (-) or no sedimentation (+) - - -- -/+ -- Waste water facility releases ENO into waters (+), does not release ENO into waters (-) - n.i. - - - Stable during waste incineration (+), burns during waste incineration (-) + + ++ ++ ++ legend: + applies;  weak indices available; - does not apply; n.i, not investigated (high degree of uncertainty) The indices represent the overall evaluation of the ENOs: a) rather harmless; b) big uncertainty due to lack of data; c) biological effect traceable, effect on environment to be expected. These estimations do not represent the effects of nanoobjects that were generated by unintended actions (e.g. traffic) *: mostly dependent from contaminants in the samples (transition metals such as Iron, Nickel, Cobalt etc.) #: Aluminum oxide hydroxide (AlOOH) in the lung was investigated.
  • 31. Estimated influences of ENOs on the health on basis of different biological studies, modified after Som et al. (2010) University College of London, 04.11.2010, Christian Lehringer and Klaus Richter HEALTH Ag a) ZnO c) TiO2 a) SiO2 a) amorph Al2O3 # b) Chronic toxicity (long term effects to be expected, PNEC, PEC), threshold values known     n.i. Acute toxicity      Impairment of DNA     n.i. Brain damage: damage of the central nervous sys- tem n.i. n.i. n.i. n.i. n.i. Crossing and damaging tissue barriers (e.g. blood- brain barrier, placenta, lung) n.i. n.i.   # Skin     n.i. Gastrointestinal tract     n.i. Lung      legend: + applies;  weak indices available; - does not apply; n.i, not investigated (high degree of uncertainty) The indices represent the overall evaluation of the ENOs: a) rather harmless; b) big uncertainty due to lack of data; c) biological effect traceable, effect on environment to be expected. These estimations do not represent the effects of nanoobjects that were generated by unintended actions (e.g. traffic) *: mostly dependent from contaminants in the samples (transition metals such as Iron, Nickel, Cobalt etc.) #: Aluminum oxide hydroxide (AlOOH) in the lung was investigated.
  • 32. The "Collingridge dilemma“ (Collingridge 1980) Decision making in uncertainity University College of London, 04.11.2010, Christian Lehringer and Klaus Richter Early phase of development Influence on innovations Technical "log-in effects" Costs for corrections Socio-economic “lock-in” effects Time and knowledge Late phase of developmentEarly phase of development Influence on innovations Costs for corrections Time and knowledge Late phase of development
  • 33. Summary  Wood coating systems with considerable market relevance  Thorough risk assessment, life-cycle-analysis, material characterization, standardized metrology required  Public acceptance strongly depends on transparent security systems, consistent labeling of nanoproducts and honest communication University College of London, 04.11.2010, Christian Lehringer and Klaus Richter
  • 34. Thank you very much for your attention University College of London, 04.11.2010, Christian Lehringer and Klaus Richter

Editor's Notes

  1. Acrylate-resins and polyurethanes Outdoor and indoor application Fast and efficient manufacturing processes (application, spreading, drying time) Waterborn coating systems
  2. Particle size, concentration, surface area, morphological structure, embedding into matrix Embedding of nanoobjects into polymer matrix specificially adapted to the different components