The document outlines the development of a materials requirements planning (MRP) system using Microsoft Excel, supervised by an assistant professor at Khulna University of Engineering & Technology. It aims to ensure material availability, optimize service levels, and minimize costs, utilizing techniques such as lot-for-lot and lot-size ordering. The system is user-friendly, designed for wooden shops, and can be operated with basic Excel knowledge, although it has limitations related to cost and complexity in inventory management.

1. Development of Materials
Requirements Planning (MRP)
in Microsoft Excel
SUPERVISED BY
Md. Saiful Islam
Assistant Professor
Department of Industrial
Engineering and Management
SUBMITTED BY
MD. AKIBUL ISLAM
Roll: 1411018
MD. MANOARUL AMIN HAWLIDER
Roll: 1411031
Khulna University of Engineering & Technology

2. Why MRP?
• To guarantee material availability
• Optimizing service level
• Minimizing cost

3. Block Diagram of MRP System
Master Production
Schedule (MPS)
Bill of Material
(BOM)
Inventory Data
Purchase Order
Materials Plan
Works Order
Input OutputProcessing

4. MRP Processing
Gross Requirements
Schedule Receipts
Projected On Hand
Net Requirements
Planned-Order Receipts
Planned-Order Releases

5. Ordering Technique of MRP
Two types of ordering techniques that
we have developed in the MRP system.
• Lot – for – lot ordering
• Lot-size ordering

6. Presentation on the MRP system that we
have developed

7. The whole system has been
developed in Microsoft Excel
by using VBA.

15. 1. The maximum number of delivery week is 100.
2. The program is done for wooden shops only. Though the
other products MRP can be planned by following this program.
3. Only two types of lot sizing is used on that system.
4. Calculation of program for MRP uses a few times.
5. In master production schedule, One data can be given at a
time.
Limitations

16. An inventory management system becomes
costly for the computer functioning calculation.
The Microsoft excel is very common one that is
used in the normal days. As the program is
completely done in excel, this can be used in
every official or non-official production farms in
the world. The most tempted part is using and
unmistakable data giving that makes the program
more user friendly. With a simple knowledge in
excel, anyone can operate the system on their own
hands.
Conclusion