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SCAP

Different Types Of Cutting
       Equipments
Cutting
• Fabric cutting is a very important part of
  garment industry.
• Cutting different parts of garment apparel
  very carefully according to shape of pattern is
  called fabric cutting.
Methods
• Fully manual: Hand operated scissor
• Manually operated power knife: straight knife,
  band knife, round knife, die cutting, notcher
  drill
• Computerized methods of fabric cutting:
  Computer controlled knife cutting, cutting by
  laser beam, cutting by water jet, cutting by
  plasma torch.
Scissors
  Advantages
• Almost every type of cloth are cut by scissor.
  Disadvantages
• It takes huge time for fabric cutting. It is
  impossible to cut the fabric lay of any height
Straight Knife
• It is the most useful cutting machine in the
  garment industry.
• Machine parts and their functions
• Blade: Cuts the fabric laterally into a spread.
• Sharpening device: Produces degree of keenness
  inthe cutting edge.
• Blade drive: Cutting blade is reciprocated
  vertically inthe blade housing by the blade drive.
• Blade housing :It is anchored in the base plate.It
  supports the motor, operating handle and
  sharpeners
• Blade guard: It is a safety device attached indirectly to
  the blade housing. It has two functions-
   safety and cutting quality. It prevents the cutter from
  accidentally cutting his positioning hand on top of the
  spread.
• Base plate: The foundation that supports and helps
  balance the cutting mechanism. It guides the knife in
  relation to the table surface and elevates the spread off
  the cutting table for contact with the blade.
• Handle: It moves the cutting machine or the cutter
  over the lines or area to be cut.
• Power system: It provides power to the drives for the
  motor drive to move blade drive which drives the
  blade.
• Advantage of straight knife
• The knife is comparatively cheap & can be
  transferred from one place to another easily.Lay
  of higher height can be cut very easily. Suitable
  for large production rate as it is convenient to cut
  the lay of 10 inches height. Fabric can be cut from
  any angle.
• Disadvantage of straight knife
• Sometimes deflecting may occur due to the
  weight of the motor. Chance of accident is high.
• Blade deflection occurs so quality may
  be hampered. Skill hand required.
Round Knife
• Round knife is mostly used for cutting the big
  parts of the garment pattern.
• Advantages:
• Round knife is mainly used to separate the big
  parts and separate the blocks of fabric from
  relatively small height fabric lay.
• Disadvantages:
• Not suitable for cutting very curved lines in
  higher number of lays as the blade does not
  strike all the piles simultaneously at the same
  point.
• Round knife is used only for straight line and
  lower number of piles.
• Not suitable for higher production.
• Possibility of accident is high.
• Difficult to cut small components.
Band Knife
• Band Knife cutting machine is look like a
  wood cutter machine.
• Band knife is used for precision cutting small
  parts of garment. This band knife cutting
  machine has lower noise, less temperature up,
  high power, less vibration and auto sharpening
  device.
Features
• This machine worked as saw mill technique.
• Not possible to cut fabric directly from lay.
• Block pieces of fabric required in bundle from
  to cut by this machine.
• Blade moving vertically through a flat working
  table.
• Machine remains stationery and fabric is
  moveable.
• Specially used to cut small parts more
  accurately.
• USES: Band knife cutting machine is a primary
  device equipment in garment and knitting etc
  industries.
• It could accurately cut the pattern of fabrics.
• This machine is with special blower decreases
  resistance between fabrics and table, which
  enables the fabrics be moved easily and be cut
  precisely.
Computer controlled knife cutting
• This methods provides the most accurate possible cutting ,
  at high speed,.
• A typical computer system has a table with a cutting
  surface consisting of nylon bristles which support the fabric
  lays but are flexible enough to permit penetration and
  movement of the knife blade which is supported only on
  the top. The bristles also allow the passage of air through
  the table to create a vacuum, reducing the height of the lay
  and holding it in place .
• It is ideal for placing notches in a lay and has a depth
  adjustment guide to stop you notching too deeply. It has
  a depth capacity of 200mm and selectable temperatures of
  300, 400 or 500oC.
Advantages
• Very active & fast cutting by computer
  controlled system.
• Suitable for very large-scale production.
• Speed of cutting can be controlled.
• Cutting defects are less than other.
• Less labor cost.
• No need of marker paper.
Disadvantages
• Very expensive machine.
• Higher maintenance cost.
Laser Cutting Machine
• Laser cutting processing depends on its precise
  processing, faster, simple operation, high degree
  of automation has been widely used in the
  leather and textile garment industry.
• Laser cutting machine is not only with low price,
  low consume, more over laser processing doesn't
  have mechanical stress to the work piece, so the
  precision and cutting speed of the cut products'
  result are very well.
Advantages
• Very High Speed Cutting
• Suitable for single ply cutting
Disadvantages
• Not suitable for cutting multi layer of fabric
• Not suitable for synthetic fabric
• Possibility of burning.

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Cutting

  • 1. SCAP Different Types Of Cutting Equipments
  • 2. Cutting • Fabric cutting is a very important part of garment industry. • Cutting different parts of garment apparel very carefully according to shape of pattern is called fabric cutting.
  • 3. Methods • Fully manual: Hand operated scissor • Manually operated power knife: straight knife, band knife, round knife, die cutting, notcher drill • Computerized methods of fabric cutting: Computer controlled knife cutting, cutting by laser beam, cutting by water jet, cutting by plasma torch.
  • 4. Scissors Advantages • Almost every type of cloth are cut by scissor. Disadvantages • It takes huge time for fabric cutting. It is impossible to cut the fabric lay of any height
  • 5. Straight Knife • It is the most useful cutting machine in the garment industry. • Machine parts and their functions • Blade: Cuts the fabric laterally into a spread. • Sharpening device: Produces degree of keenness inthe cutting edge. • Blade drive: Cutting blade is reciprocated vertically inthe blade housing by the blade drive. • Blade housing :It is anchored in the base plate.It supports the motor, operating handle and sharpeners
  • 6. • Blade guard: It is a safety device attached indirectly to the blade housing. It has two functions- safety and cutting quality. It prevents the cutter from accidentally cutting his positioning hand on top of the spread. • Base plate: The foundation that supports and helps balance the cutting mechanism. It guides the knife in relation to the table surface and elevates the spread off the cutting table for contact with the blade. • Handle: It moves the cutting machine or the cutter over the lines or area to be cut. • Power system: It provides power to the drives for the motor drive to move blade drive which drives the blade.
  • 7. • Advantage of straight knife • The knife is comparatively cheap & can be transferred from one place to another easily.Lay of higher height can be cut very easily. Suitable for large production rate as it is convenient to cut the lay of 10 inches height. Fabric can be cut from any angle. • Disadvantage of straight knife • Sometimes deflecting may occur due to the weight of the motor. Chance of accident is high. • Blade deflection occurs so quality may be hampered. Skill hand required.
  • 8. Round Knife • Round knife is mostly used for cutting the big parts of the garment pattern. • Advantages: • Round knife is mainly used to separate the big parts and separate the blocks of fabric from relatively small height fabric lay.
  • 9. • Disadvantages: • Not suitable for cutting very curved lines in higher number of lays as the blade does not strike all the piles simultaneously at the same point. • Round knife is used only for straight line and lower number of piles. • Not suitable for higher production. • Possibility of accident is high. • Difficult to cut small components.
  • 10. Band Knife • Band Knife cutting machine is look like a wood cutter machine. • Band knife is used for precision cutting small parts of garment. This band knife cutting machine has lower noise, less temperature up, high power, less vibration and auto sharpening device.
  • 11. Features • This machine worked as saw mill technique. • Not possible to cut fabric directly from lay. • Block pieces of fabric required in bundle from to cut by this machine. • Blade moving vertically through a flat working table. • Machine remains stationery and fabric is moveable.
  • 12. • Specially used to cut small parts more accurately. • USES: Band knife cutting machine is a primary device equipment in garment and knitting etc industries. • It could accurately cut the pattern of fabrics. • This machine is with special blower decreases resistance between fabrics and table, which enables the fabrics be moved easily and be cut precisely.
  • 13. Computer controlled knife cutting • This methods provides the most accurate possible cutting , at high speed,. • A typical computer system has a table with a cutting surface consisting of nylon bristles which support the fabric lays but are flexible enough to permit penetration and movement of the knife blade which is supported only on the top. The bristles also allow the passage of air through the table to create a vacuum, reducing the height of the lay and holding it in place . • It is ideal for placing notches in a lay and has a depth adjustment guide to stop you notching too deeply. It has a depth capacity of 200mm and selectable temperatures of 300, 400 or 500oC.
  • 14. Advantages • Very active & fast cutting by computer controlled system. • Suitable for very large-scale production. • Speed of cutting can be controlled. • Cutting defects are less than other. • Less labor cost. • No need of marker paper.
  • 15. Disadvantages • Very expensive machine. • Higher maintenance cost.
  • 16. Laser Cutting Machine • Laser cutting processing depends on its precise processing, faster, simple operation, high degree of automation has been widely used in the leather and textile garment industry. • Laser cutting machine is not only with low price, low consume, more over laser processing doesn't have mechanical stress to the work piece, so the precision and cutting speed of the cut products' result are very well.
  • 17. Advantages • Very High Speed Cutting • Suitable for single ply cutting
  • 18. Disadvantages • Not suitable for cutting multi layer of fabric • Not suitable for synthetic fabric • Possibility of burning.