This document summarizes the process for designing and producing chambray duvet cover sets made of 100% cotton. It outlines 6 different order/size options and details the steps involved, including folding and testing fabric, cutting, stitching, checking, packing, inspection, and drop testing of finished cartons. The goal is to produce the duvet covers while meeting quality standards at each stage of processing.

1. Design Dyed Chambray 100% cotton

2. A Brief Introduction
o There are six orders(sizes) in chambray.
o 1st IAN# 274391, Normal size Duvet cover set. 27% pack in
carton.
o 2nd IAN# 274394, Plus size Duvet cover set. 0 packing
o 3rd IAN# 274395, King size Duvet cover set. 65% pack in
carton.
o 4th IAN#274396, Single Fitted sheet. 38% pack in carton.
o 5th IAN# 274397,Double Fitted sheet. 11% in poly bag .
o 6th IAN# 274398, King Fitted sheet. 19% pack in carton.

3. Process

4. Folding & Lab testing
o After folding fabric here are some testing required.
o Shrinkage.
o GSM.
o Shade band.
o Rubbing/ staining.
o Hand feel.
o Fabric count & construction verify.
o Other testing (ph value etc.)
o After okay all above mentioned procedure fabric is
inspected by QC and forward to cutting.

5. Cutting
o After receiving the fabric in cutting the below method is
applied.
o Get the PP sample
o Stitching Program
o Make up style
o Required Fabric width
o Fabric spreading
o Trial based cutting
o Bulk production (Cutting)

6. Stitching
o After receiving the cutting the below method is applied in
sewing section.
o Get the PP sample
o Stitching Program
o Make up style
o Accessories (verified thread, label etc. with approved
sample)
o Trial run production ( for make up, size and style).
o Bulk production.

7. Checking
o After sewing and threading, the garments are forward to checking
& inspection section.
o Following procedure is adopted for checking & inspection.
o Product checking verified with checker code.
o After checking the garment, lot is offer to quality checker.
o QC, apply AQL on lot and checks all its parameters (verifies size,
style, trimming and checking.
o After passing the lot from QC, a specific area is allotted for
finished goods as ready for pack goods.
o ZXY QC checks the ready for pack goods as per AQL and all
problems (major and minors) are discussed with production team
and quality team and ask them to control these highlighted issues
on needle point. All repeated issues are shared with team on daily
basis to control the issues.

8. Packing
o Get the PP sample
o Packing style
o Piece pack or Set packing
o Accessories.
o Inlay card
o Tag
o Other accessories (poly bag stiffener sheet etc.)
o Packing style (Solid or assortment).
o Quantity/carton.
o Carton stacking.

9. Filled carton Inspection & drop test
oAfter packing, ZXY QC selected the sample
size from filled cartons and verified its
assortment, carton marking, packing as well
as its burst poly bag test (drop test).
o Burst poly bag during drop test is mentioned
in daily in process report with pictures. Also
packing faults are mentioned on in process
report.

10. Thank you
Prepared by
Kaleem-ur-rehman
ZXY Lahore
Email: kaleem@zxylahore.com
Cell# +92 332 6804083, +92 345 8445548.