The document provides details about buyer quality manuals and how to measure different garments. It discusses the contents of a quality manual for vendors, including fabric technical data, wash care instructions, inspection guidelines, manufacturing requirements, wash tests, and packing/labeling instructions. It also outlines factory visit procedures and inspection processes for buyer quality assurance, including cutting, in-process, trim/sewing, and packing audits. Finally, it demonstrates how to measure men's formal shirts, trousers, and women's tops, identifying key measurement points for each garment type.
Garment manufacturing process fabric to finished productPrasanta Sarkar
Garment manufacturing processes are shown from fabric development to finished garments (Fabric to Fashion workflow). A lot of articles are referred for your further reading and exploring garment manufacturing business.
Objectives of Production Planning :
To determine capacity of all manufacturing departments and to plan systematically coordinated
To translate orders received from sales department into orders on the works department and to ensure steady plans of production activities.
To promote fuller utilization of plants.
To assist labor towards right and greater earnings.
To train staff in the effective performance of their duties
Costing is very important for getting an order as well as it focuses the future trends of any industry. To make a effective, profitable and competitive cost sheet one must know about all the processes involves in garments manufacturing very well. All the updated news and costs of fabric, CM of particular garments, trims, wash cost, embroidery cost, traveling cost, terms of payments must be known. Merchandiser is the key person who is responsible for the costing of any item. Now the world is becoming more competitive for garments market and manufacturing as well. So a competitive cost sheet of any item affect the growth of any company.While the industry recorded a remarkable growth in a protected market environment, it faces a series of challenges that have come to the fore in the post-quota situation, notably in many areas.
Apparel Quality Control & Quality AssuranceSAMultimedia
Quality control of apparels or garments, garments quality assurance, garments inspection, fabric inspection. By this file easily understand about garments quality.
Accessories: Item that enhances the aesthetic appeal or function of a garment including belt, scarves or other objects. In generally these components are sewing less. Type of Accessories
Accessories that are carried (Small pets, toy dog, cats, birds, snakes, taking parrots)
Accessories that are worn,(Necklace, Umbrella, Bag, Parts etc.)
Trims: Materials used to ornament or enhance garments. These components are attach in the garment by sewing. (Button, Zipper, Sewing thread, Lace, tape etc.)
Above definitions are fine when those are used as individual form. What happened when these terms used as “trims and accessories” in garment manufacturing industry?
Garment manufacturing process fabric to finished productPrasanta Sarkar
Garment manufacturing processes are shown from fabric development to finished garments (Fabric to Fashion workflow). A lot of articles are referred for your further reading and exploring garment manufacturing business.
Objectives of Production Planning :
To determine capacity of all manufacturing departments and to plan systematically coordinated
To translate orders received from sales department into orders on the works department and to ensure steady plans of production activities.
To promote fuller utilization of plants.
To assist labor towards right and greater earnings.
To train staff in the effective performance of their duties
Costing is very important for getting an order as well as it focuses the future trends of any industry. To make a effective, profitable and competitive cost sheet one must know about all the processes involves in garments manufacturing very well. All the updated news and costs of fabric, CM of particular garments, trims, wash cost, embroidery cost, traveling cost, terms of payments must be known. Merchandiser is the key person who is responsible for the costing of any item. Now the world is becoming more competitive for garments market and manufacturing as well. So a competitive cost sheet of any item affect the growth of any company.While the industry recorded a remarkable growth in a protected market environment, it faces a series of challenges that have come to the fore in the post-quota situation, notably in many areas.
Apparel Quality Control & Quality AssuranceSAMultimedia
Quality control of apparels or garments, garments quality assurance, garments inspection, fabric inspection. By this file easily understand about garments quality.
Accessories: Item that enhances the aesthetic appeal or function of a garment including belt, scarves or other objects. In generally these components are sewing less. Type of Accessories
Accessories that are carried (Small pets, toy dog, cats, birds, snakes, taking parrots)
Accessories that are worn,(Necklace, Umbrella, Bag, Parts etc.)
Trims: Materials used to ornament or enhance garments. These components are attach in the garment by sewing. (Button, Zipper, Sewing thread, Lace, tape etc.)
Above definitions are fine when those are used as individual form. What happened when these terms used as “trims and accessories” in garment manufacturing industry?
Sample Section
Maintaining buyer Specification standard
Checking the sample and its different issues
Measurements checking
Fabric color, GSM, Fastness, etc properties required checking
SPI and other parameter checking
Store section:
Store section is centralized in apparel industry and all the fabric comes to this unit first from the supplier and audited here and kept until it is distributed to other section. Following controlling are checked here.
Inventory
Fabrics
Material
Swatch board making
Cleanliness
Reporting
Quality control in cutting section
Marker Making:
To check notch or drill mark
Fabric width must be higher than marker width
Fabric length must be higher than marker length
Matching of green line
Check pattern size and dimension
Matching of check and stripe taking into consideration
Considering garments production plan
Cutting table length consideration
Pattern direction consideration
Fabric Spreading:
Fabric spreading according to correct alignment with marker length and width
Maintain requirements of spreading
Matching of check and stripe
Lay contains correct number of fabric ply
Correct Ply direction
To control the fabric splicing
Tension control
Fabric Cutting:
The dimension of the pattern and the cut piece should be same and accurate
Cut edge should be smooth and clean
Notch should be cut finely
Drill hole should made at proper place
No yarn fraying should occur at cut edge
Avoid blade deflection
Maintain cutting angle
Garment manufacturing process: from fabric to finished apparel productsPrasanta Sarkar
This ebook includes all the steps followed in the process of garment manufacturing - stages from making fabrics from fiber to getting garment sampling to garment production in garment factories. A resource for newcomers to get a summary of the apparel prduction process.
Apparel merchandising base presentation which has been focused the basic merchandising procedures that how an order be confirmed by buyer. Apparel merchandisers have so may roles in garments industry where sampling, consumption and costing of garments and order negotiation are the main. This presentaion will focus all the basic things of merchandising. Feel free to talk with me at https://www.facebook.com/textileaidbd or web http://textile-aid.com, by firoz kabir
Sample Section
Maintaining buyer Specification standard
Checking the sample and its different issues
Measurements checking
Fabric color, GSM, Fastness, etc properties required checking
SPI and other parameter checking
Store section:
Store section is centralized in apparel industry and all the fabric comes to this unit first from the supplier and audited here and kept until it is distributed to other section. Following controlling are checked here.
Inventory
Fabrics
Material
Swatch board making
Cleanliness
Reporting
Quality control in cutting section
Marker Making:
To check notch or drill mark
Fabric width must be higher than marker width
Fabric length must be higher than marker length
Matching of green line
Check pattern size and dimension
Matching of check and stripe taking into consideration
Considering garments production plan
Cutting table length consideration
Pattern direction consideration
Fabric Spreading:
Fabric spreading according to correct alignment with marker length and width
Maintain requirements of spreading
Matching of check and stripe
Lay contains correct number of fabric ply
Correct Ply direction
To control the fabric splicing
Tension control
Fabric Cutting:
The dimension of the pattern and the cut piece should be same and accurate
Cut edge should be smooth and clean
Notch should be cut finely
Drill hole should made at proper place
No yarn fraying should occur at cut edge
Avoid blade deflection
Maintain cutting angle
Garment manufacturing process: from fabric to finished apparel productsPrasanta Sarkar
This ebook includes all the steps followed in the process of garment manufacturing - stages from making fabrics from fiber to getting garment sampling to garment production in garment factories. A resource for newcomers to get a summary of the apparel prduction process.
Apparel merchandising base presentation which has been focused the basic merchandising procedures that how an order be confirmed by buyer. Apparel merchandisers have so may roles in garments industry where sampling, consumption and costing of garments and order negotiation are the main. This presentaion will focus all the basic things of merchandising. Feel free to talk with me at https://www.facebook.com/textileaidbd or web http://textile-aid.com, by firoz kabir
At FashionTT's Fashion UPGRADE! Workshop, Violet Davis-Maurice provided great insight into creating garments that meet local and international standards.
This module is for the new comers ....they can understand well the standards of garments...classification of garments...about trims....how to measure...Quality checker role...job description...what is quality...how to control quality...etc
Learning Reflection of Apparel Manufacturing (Short)Md Rakibul Hassan
Contents:
1. Apparel
2. Apparel Manufacturing
3. Difference Between Tailoring and Industrial Methods for Apparel Making
4. Apparel Manufacturing Sequence
5. Terms Related Apparel Manufacturing
6. Difference between F.O.B. , C&F, CIF
7. Sample
8. Different types of Samples
9. Difference between Approved Sample & Counter Sample
10. Fabric Used in Apparel Sector
11. Components of A Basic Shirt
12. Components of A Basic Trouser
13. Pattern
14. Pattern Making Method
15. Pattern Making Tools
16. Marker
17. Marker Efficiency
18. Factors Related to Marker Efficiency
19. Points to be considered before marker making
20. Methods of Marker Making
21. Manual Method
22. Computerized Marker Making
Learning diary / theoretical material of 2D Apparel CAD and Grading. Contains important terminologies for the subject, primarily terms revolving around pattern making, pattern grading, measurements, CAD, marker making, spreading and cutting of apparel. A go-to theory book to quickly understand grade concepts, extremely helpful for concerned students.
Similar to Buyer manual & measuring of 3 garments (20)
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1. NATIONAL INSTITUTE OF FASHION TECHNOLOGY
JODHPUR
APPAREL STANDARDS AND SPECIFICATIONS QUALITY CHECK
TOPIC- BUYER MANUAL AND HOW TO MEASURE THREE
GARMENTS
SUBMITTED TO: SUBMITTED BY:
Mr. Ishwar Kumar Muskan Jain
(Assistant Professor) Raman Kumar Ravi
Sanchalika Sadh
Shilpy Gupta
Vaishali Daksh
Varun Pal
2. Buyer Quality Manual
A complete guide in miniature form which help in understanding
the norms , procedure and standard to be followed while
prosecuting an order for a particular buyer.
3. Necessities of a Quality manual
This Manual will guide Internal QA through each stage of their
assignment:
New production
Monitoring production
Performing In-process and shipment audits
Communicating findings to merchandising /production representatives
4. Buyer Quality Manual…..For Vendor
Measuring the over-all performance of vendors who manufacture
that buyer products.
Ensure vendors understand buyer expectations in categories such as
Product’s visual appearance,
Measurement accuracy
And packing execution
5. Content of a Quality Manual…For Vendor
1.Fabric Technical data
Fabric testing report
Fabric washing instruction
6. Content of a Quality Manual..For Vendor
2. Wash Care Instruction Guidelines
It will depend on the type of fabric. The manual will guide the
exporter regarding the requirement care instruction for that
particular fabric.
7. Content of a Quality Manual
3. Fabric Inspection Guidelines and inspection report format
Roll ticket information
Fabric quantity to be inspected
Fabric inspection report
Equipment
Color continuity record
Inspection procedure
8. Content of a Quality Manual
4. Minimum manufacturing requirements for knitted or Woven
garments
Stitch and seam type
Machinery requirement
Embellishment safety
Trim and accessories attaching and precaution
9. Content of a Quality Manual
5. Wash test performance
Evaluate the care instruction
Measure the garment before wash
Twisting
Attach staining cloth
Perform dry/wet rubbing
Iron/stretch the garment
10. Content of a Quality Manual
6. Fabric Shade Record
Fabric description
Color Description
Light used
Shade Coming
Roll No
Roll Qty
Total Qty in that particular shade
Country Planned
11. Content of a Quality Manual..For Vendor
7. Folding and Packing Instruction
Maximum and minimum Weight of carton
12. Content of a Quality Manual
8.LABELLING /MARKING on Carton
Cartons or garment bags are to be externally clearly marked with:
Brand Name (ie Target, Kmart, etc)
Name of Country specific (ie Australia or New Zealand)
Port of Discharge (ie Melbourne)
Order Number
Quantity per outer pack
Made in (Country of Origin)
Carton number (ie …….of…)
Gross carton weight
Placement of sticker on carton(either top or front)
13. Content of a Quality Manual
PROTECTIVE POLY BAG
Suppliers are required to comply with the following polybag/carton liner standards.
Polybags /carton liners must be free of Butylated Hydroxyl/toluene (BHT).
Garments must have no more than 6cm to 12cm excess at the bottom and should be heat
sealed or taped closed.
Poly bags must be wide enough and long enough to cover the garment without wrinkling.
Warnings on Poly Bags and Carton Liners
The number of print repeats is optional
Font size
14. Content of a Quality Manual…For Vendor
Folding Technique
Flat Pack
Dead Man Fold
Half Fold
15. Content of a Quality Manual… For Buyer QA
1. Factory Visit Procedures
Before visiting a factory, a internal QA representative must carry out the following:
Verify vendor is on Global Compliance’s approved vendor list.
Obtain factory contact name, phone number and address.
Obtain copies of Purchase Orders.
Secure fabric/yarn color swatches and/or hand and finish standards.
Obtain the approved sample.
Obtain manufacturing specifications, including Garment Specification Sheet (GSS).
Obtain all additional reports relative to production being inspected, such as memos and
faxes as well as product/fabric/component testing reports.
Obtain approved production schedule
16. Content of a Quality Manual… For Buyer QA
AQL to be Followed for particular product type.
A manual Differentiate between critical, major and minor Defect
17. Content of a Quality Manual… For Buyer QA
In process inspection
In-process inspection forms
In-Process Inspection Report
In-Process Audit Worksheet
In-Process Graphics Worksheet (optional)
18. Content of a Quality Manual… For Buyer QA
Cutting Inspection Procedures
Verify and record fabric test reports.
Perform visual and measurement (i.e. top to bottom ply, hard pattern to cut
pieces)
Inspection of cut parts using the In-Process Visual Inspection Report.
Discuss the problems found and recommend solutions to factory management.
If the factory can not correct the problem, the merchandiser/production
representative should be contacted for corrective action.
If questions regarding specifications, fabric/material standard, color, etc. arise,
the merchandiser/production representative should be contacted for corrective
action
19. Content of a Quality Manual… For Buyer QA
Various Audit
Packing Audit
Visual audit
20. Content of a Quality Manual… For Buyer QA
Trim & Sewing Inspection Procedures
All fabric/components/trims/labels should be checked against production
approved standards, and must reflect correct country of origin and
fiber/component content.
Check to be sure that all components/trims/labels are available so production
schedules can be met.
Perform random check in sewing lines/finishing. Verify factory is checking at
least six pieces of each operator’s semi-finished goods to check for
workmanship defects. Record finding on the appropriate In-process
inspection report.
Check hand/color against approved standards.
21. Content of a Quality Manual… For Buyer QA
Measure placement and size of pattern pieces against specification sheet.
Check seam construction, thread color and size against specification sheet.
Check that all small parts are securely attached.
Record and indicate any problems in the space provided in the In-Process
Visual Inspection Worksheet
Discuss the problems found and recommend solutions to factory
management.
If the factory cannot correct the problem, the merchandiser/production
representative should be contacted
22. How to measure men’s formal shirt
COLLAR
Measure your collar size by placing the
tape from one end of the collar to other
end. To get the most comfortable fit, place
two fingers between the tape measure and
the neck when measuring.
SLEEVE
Sleeve measurements are obtained by
measuring from the top shoulder seam
to the cuff as shown.
23. CHEST
Take the tape measure and wrap it around
the widest part of your chest. Keep the tape
measure straight and level at back and
parallel to ground.
WAIST
Measure around your natural waistline
which is the narrowest part of your waist.
24. LENGTH
Length measurements are obtained by
measuring the length of the shirt from the
top of the shoulder to the hemline of the
shirt as shown.
25. How to measure men’s trouser
HALF WAIST
- Button up the pants.
- Lay the garment out on a flat surface.Take
care to pull any wrinkles and fullness from
the back panels.
- Measure from one side of the waist to the
other
26. HALF HIPS
- Measure the distance between the two hip
points “C” & “D” as shown by image on
the left.
FRONT RISE
- Measure from the crotch seam – point
“K” as shown in the left image(the point
where the inseams meet) to the top of
the waistband (point “L”).
27. BACK RISE
- Measure from the crotch seam- point
“K” in the image on the left (the point
where the inseams meet) to the top of
the waistband (point “M”).
INSEAM
- Measure the inseam distance from
Crotch, where the front and
backseams meet, point “G” to the
bottom of the leg, point “H”, at the
length you wish to wear bearing in
mind whether you wish to cover the
boots or shoes.
28. HALF THIGH
- Measure at the crotch seam line – from
point “E” as shown on the left image to
the outside of the leg, point “F”,
parallel to the waist band.
OUTSEAM/ PANT LENGTH
- Measure the distance from the top of
the waist band to the bottom of the
hem.
29. HALF KNEE
- The knee is positioned about 13”
from the crotch seam halfway down.
Measure the distance between points
“N” and “O” as shown in the picture
on the left.
HALF HEM/ LEG OPENING
- Measure from one side of the leg
opening to the other side – from
points “P” to “Q” as shown in the
picture on the left.
30. How to measure women’s top
BUST
The top is measured across the chest.
The measurement is taken from side
seam to side seam directly under the
armhole or sleeve. In the picture below
the measurement is 18". This
measurement is then doubled to provide
a measurement of Bust - 36"
31. SHOULDER
Shoulder measurements are obtained by
measuring across the shoulders, seam to
seam, as shown below. The measurement
in this case would be shown as Shoulder -
16".
SLEEVE
Sleeve measurements are obtained by
measuring from the top shoulder seam to the
cuff as shown below. The measurement in
this case would be shown as Sleeve - 15".
32. LENGTH
Length measurements are obtained by
measuring the length of the top from
the top of the shoulder to the hemline
as shown. The measurement in this case
would be shown as Length - 27"