The document outlines a comprehensive quality control procedure for woven garments, emphasizing defect prevention and quality assurance across various stages including fabric inspection, cutting, sewing, and finishing. It details specific inspection methods, testing protocols, and record-keeping practices to ensure quality throughout the manufacturing process. The procedure is designed to maintain high standards and facilitate problem-solving through systematic audits and meetings.

1. WOVEN GARMENTS
QUALITY CONTROL
PROCEDURE
PRESENTATION
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2. Editor
2
Defect prevention is Better than
Rectify. Hafij
Uddin
MD. Hafij Uddin
Quality Assurance Inspector
Cell (+88) 01787 713253
Dhaka | Bangladesh

3. 3
QUALITY CONTROL SYSTEM CUT TO SHIP
CUTTING PROCESS DESCRIPTION
1. FABRIC INSPECTION, 2. SHADE BAND & LOT CHART, 3. SHRINKAGE TEST, 4. FABRIC
WEIGHT CHECK, 5. COLOR CONTINUTY CHART MAKE, 6. BLANKET CUT & MAKE,
7. SPREADING CHECK, 8. MARKER CHECK, 9. CUTTING QUALITY CONTROL 10. AFTER
CUTTING PATTERN CHECK, 10. CUT PANEL CHECK
SEWING PROCESS DESCRIPTION
1. SIZE SET, 2. INTERNAL PP MEETING, 3. SUPPLIER QC PP MEETING, 4. PILOT
RUN, 5. PROCESS CHECK, 6. MEASUREMENT AUDIT, 7. HOURLY AUDIT.
8. ACCESSORIES CHECK 9.PRINT / EMBRODAIRY/ WASH
FINISHING PROCESS DESCRIPTION
1. WASH CHECK, 2. TOP SIDE PROCESS CHECK, 3 INSIDE PROCESS CEHCK, 4. IN SIDE
GATE UP CHECK, 5. TOP SIDE GATE UP CHECK, 6. RE-GETUP CHECK, 7. PINCH SETTING
& PULL TESTING,
INSPECTION PROCESS DESCRIPTION
1. DAY FINAL INS: 2. 25% INSPECTION 3. 100% INSPECTION, 4. SUPPLIER QC
PRE FINAL INSPECION, 5. MANGO QA FINAL INSPECTION

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1. FABRIC INSPECTION REPORT (BASE ON 4 POINT SYSTEM)
2. SHADE BAND & LOT CHART 100%
3. SHRINKAGE TEST 10% IF SPENDEX 100%
4. FABRIC WEIGHT REPROT 10%
5. FABRIC RELAXING REPORT IF SPANDEX
6. COLOR CONTINUTY CHART MAKE 100%
7. SHADE LOT BEFORE & AFTER WASH MAKE
8. BLANKET CUT & MAKE
9. SPREADING QUALITY CONTROL
10. MARKER CHECK REPORT 100%
11. CUTTING QUALITY CONTROL WITH STANDARD
12. AFTER CUTTING PATTERN CHECK WITH STANDARD
13. CUT PANEL CHECK 100% INSPECTION
QUALITY CONTROL PROCEDURE OF CUTTING

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a. Fabric inspection done based on 4 point system
b. At first should check 10% from packing list if fail then 15% if
again fail then check 100%
c. One man can check 10/12 yrd fabric per minute
d. During fabric inspection must use mockup of various kind of
fabric defect.
1. FABRIC INSPECTION (BASE ON 4 POINT SYSTEM)

6. 2. SHADE BAND & LOT CHART 100%
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a. First collect shade band according to dye lot.
b. Must maintain100% shade band chart.
c. Shade band chart must wash as per buyer requirement.
d. During cutting must maintain the shade band chart.

7. 3. SHRINKAGE TEST 10-20% IF SPENDEX 100%
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a. Shrinkage test is done 10-20% for cotton/ polyester/ canvas & twill
b. If spandex fabric need to check 100% shrinkage test
c. Calculation:- shrinkage %= before wash – after wash / before wash * 10

8. 4. FABRIC WEIGHT REPROT 10%
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a. Check GSM at least 10% out of a lot (received fabric).
b. Before wash & after wash should check GSM & compare with requireme

9. 5. FABRIC RELAXING FOR SPANDEX & LYCRA
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a. Fabric relaxing need for spandex fabric only.
b. Relaxing time minimum 24 hrs before cutting.
c. Must keep records.

10. 6. COLOR CONTINUTY CHART MAKE 100%
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a. Color continuity chart should make according to shade wise from every rol
b. Every roll no & quantity should be write on continuity chart.
c. Keep record properly.

11. 7. SHADE LOT BEFORE & AFTER WASH MAKE
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Every approved shade lot before wash & after wash swatch should record
on shade lot chart.

12. 8. BLANKET CUT & MAKE
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a. Must collect fabric from every roll & make blanket
b. Must wash blanket & need to take approval from buyer
c. Must Follow blanket during cutting.

13. 9. SPREADING QUALITY CONTROL
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a. Shade band should maintain during fabric spreading.
b. Mark fabric defect during spreading.
c. Check 900 angel from lay starting point

14. 10. MARKER CHECK REPORT
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100% marker check with pattern

15. 11. CUTTING QUALITY CONTROL WITH STANDARD
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QC should check random 7 pcs if lay quantity 180 pcs,

16. 12. AFTER CUTTING PATTERN CHECK WITH STANDARD
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Compare Cut parts with the pattern at top / middle / bottom

17. 13. CUT PANEL CHECK
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a. All cut panel must be checked
b. Then sent to sewing floor.

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1. SIZE SET PREPARE.
2. INTERNAL P.P MEETING.
3. SUPPLIER QC P.P MEETING.
4. PILOT RUN.
5. PROCESS CHECK.
6. DAILY LINE QC COMMENTS.
7. DAILY LINE QC MEASUREMENT CHECK.
8. PROBLEM SOLVING REPORT.
9. ROOT CAUSE ANALAISIS REPORT.
10. REJECT COUNTING REPORT.
11. MEASUREMENT AUDIT.
12. HOURLY WORKMANSHIP AUDIT.
QUALITY CONTROL PROCEDURE ON
SEWING SECTION

19. 1. SIZE SET PREPARE
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a. During size set making line qc & floor qc should follow up this process.
b. After completing line qc must compare with seal sample & measure
with correct spec
c. QM/AQM again compare with seal sample & measure for styling
review
d. Then sent to technical dept. for correction

20. 2. INTERNAL P.P MEETING
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a. After size set correction from technical floor qc should arrange an internal
P.P meeting with QI & production staff.
b. This meeting they will discuss bout the potential problems of a style.

21. 3. BUYING QC P.P MEETING
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a. PP meeting must be done with supplier QA representative.
b. Supplier representative will review the size set & will discuss about others
workmanship issues.

22. 4. PILOT RUN
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a. Pilot run done based on correction from size set
b. Minimum 50 pcs & maximum 250 pcs are required for pilot run
c. All kinds of corrective action is done during pilot run
d. Gmts quality & measurement both are ensured on pilot run
f. When pilot run process done successfully then need to go for bulk cutting
& production

23. 5. PROCESS CHECK
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1. Front part check
2. Back part check
3. Side seam & inseam
join check
4. Waist band join check

24. PROCES CHECK
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5. BARTAK CHECK 6. OUT PUT CHECK
7. Line controller follow up QI
a. All process is inspected by QI
b. A line controller follow up
the total process

25. FOR RIB ITEAM
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1. Rib make inspection 2. Eye let attach inspection
3. After Rib joint inspection 4. After Rib joint measurement inspection

26. THIS REPORTS SHOULD MAINTAIN
6. DAILY LINE QC COMMENTS
7. DAILY LINE QC MEASUREMENT CHECK.
8. PROBLEM SOLVING REPORT.
9. ROOT CAUSE ANALAISIS REPORT.
10. REJECT COUNTING REPORT.
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27. 11. MEASUREMENT AUDIT
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Sewing qc should measure audit for every hour.
Min 20 pcs gmts should measure per style in a d

28. 12. HOURLY WORKMANSHIP AUDIT
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Sewing qc must do hourly workmanship audit
for every style, if pass then sent to wash

29. 13. PRINT / EMBRODAIRY / WASH
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a. All kind of value added process must inspect by nominated
b. If done other factory, Qc team will follow up the full process,
c. They must do inspection before receiving from other factory

30. 14. ACCESSORIES INSPECTION
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a. Qc team should check all in house accessories & trims
b. All countable accessories is checked as per AQL 1.5 level- 2
c. If non countable need to check 100%
d. Must compare all accessories with approved trim card & gold seal commen
Checking with standard

31. FINISHING
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1) Wash check
2) In side process check
3) Top side process check
4) Embroidery + print
5) Pull test, pinch setting, Button & rivet check
6) Final get up
7) Measurement check (key point)
8) Get up
9) Hourly audit + measurement
10) Qc comments + measurement
11) Day final + Pre- final inspection
12) Supplier QA Pre Final inspection
13) MANGO QA Final inspection
QUALITY CONTROL SYSTEM FOR FINISHING

33. 1. WASH CHECK
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After receiving gmts from wash at first should
check shade with wash approvals

34. 2. IN SIDE PROCESS CHECK
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1. Waist band check 2. Hem check
3. Front part check 4. IN Seam check

35. IN SIDE CHECK
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5. Back part check 6. Side seam left
7. Side seam right
In side get up

36. 3. TOP SIDE CHECK
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1. Waist band check 2. Front part check
3. Hem check
4. Back part check

37. TOP SIDE CHECK
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5. Inseam check
6. Side seam check
1. Then send for button & others trims
attachment.
2. Must Check by QI during trims attachments

38. 4. Embroidery + print
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If need must check with proper system

39. 5. PULL TEST, PINCH SETTING, RIVET & BUTTON
ATTACHMENT
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1. Checking pinch setting
2. Checking pull test
3. Rivet & button check
a. At first compare pinch setting
with data sheet
b. Pull test should do every 4 working
hour
b. 100% trims attachment must check

40. 6. FINAL GETUP
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AFTER TRIMS ATTACHMENT QI WILL DO FINAL
GET UP INSPECTION & SEND FOR PRESSING

41. 7. MEASUREMENT CHECK (KEY POINT )
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a. Measurement should be checked separately of all key
points after pressing & kept record
b. If stretch fabric must do all key point

42. 8. GET UP INSPECTION
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a. After measuring key point QI will do get-up inspection
b. They see quality, wash & others abrasion of garments

43. 9. HOURLY AUDIT + MEASUREMENT
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a. Hourly audit is done for lot wise
b. If pass then the goods throw on metal detector machine of packing
10. QC COMMENTS REPORT
a. Per finishing qc do a QC comments report
b. QC comments report are based on overall quality progress

44. Safety Issues follow up
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Qc dept must follow up all kinds of safety issues like metal detectio
needle control, sharp tools register
Qc checking needle control register Qc checking sharp tool register
Metal detection follow-up Metal check report follow-up

45. 10. DAY FINAL + PRE FINAL INSPECTION
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a. Day- Final inspection is should conduct every day
b. Per Style we do pre final inspection at starting 25% & end of
pack should do 100% inspection

46. 11. SUPPLIER QC’S INSPECTION
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Supplier QC should conduct a
inspection before final inspection

47. FINAL INSPECTION
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&
SHIPMENT
Defect prevention is Better than
Rectify. Hafij
Uddin