The inspection report summarizes the results of an inspection of a knit pajama production from a supplier in Dhaka. The order quantity was 3,170 sets but only 2,943 sets were packed before inspection, instead of the full order amount. Major issues found included mixed sizes in some cartons and unfinished packaging specifications. Workmanship was rejected due to 12 major defects found, exceeding the allowed maximum of 10. Additional defects were found but were within allowed minor defect limits. Samples were sealed for documentation.

1. SATISFIED QUALITY LEVEL Complete QA Solutions
Inspection Report (FRI)
GENERAL INFORMATION
Client: Hago Lingerie
Product: 3PCE KNIT PJ
Inspection location: Dhaka
Inspection date:
01-01-2015
Your reference
number:
10139+10139X
PO number: 7666+7667
Supplier: Pearl price apparel
Order quantity: 3170 Set (9510 pcs)
Qty ready for
inspection (92%):
2943 Set (8829 Pcs)
Reference sample
available:
Yes
INSPECTION RESULT
OVERALL RESULT Rejected
CRITERIA RESULTS REMARKS
1. Quantity Pending Remark-1
2. Production Status/specification Confirm
3. Packing and marking Not confirm Remark-2
4. On-site tests & special requirement N/A
5A : WORKMANSHIP AQL:
Beyond AQL
CRI MAJ MIN
Found 0 12 14
Maximum 0 10 14
Checked 200 200 200
5B : MEASUREMENT pending We have check randomly total 42 pcs
samples measurement, actual finding
are mentioned in measurement audit
sheet.
REMARKS
1. 2943 Set (8829 Pcs) 92% products have been packed into cartons before inspection instead of order
quantity 3170 Set (9510 pcs) , as per packing list.
2. Total carton ready was for shipment 115, we have taken randomly 14 carton for inspection, during
inspection Mixed sizes/mistake found on 2 carton. 1x sizes both color carton total 4 pack Mixed sizes. See
below pictures.

2. SATISFIED QUALITY LEVEL Complete QA Solutions
Attached pictures to explain necessary remark：
Remark-2 Remark-2
INSPECTION STANDARDS
Inspection type Final Random Inspection (FRI)
Sampling standard Fixed, 200 pcs
Sampling Plan (Single) II
AQL for Critical/ Major/ Minor Not Allowed / 2.5 / 4.0
Sampling size for Cri/Maj/Min 200/200/200
Inspector Sumon Rozario
Report Approver Sumon Rozario

3. SATISFIED QUALITY LEVEL Complete QA Solutions
1. Quantity Result Actual Finding / Comments
80%of the total order quantity must be packed.
and 100% finished (FRI). - order qty: 3170 set
(9510 Pcs) Pending
2943 Set (8829 Pcs) 92% products
have been packed into cartons
before inspection instead of order
quantity 3170 Set (9510 pcs) , as
per packing list
Item/PO # Order qty Finished qty
Unfinished
qty
Packed qty
Unpacked
qty
Sample
size
7666+7667 3170 set(9510
pcs)
2943 Set
(8829 Pcs)
227 Set(681
pcs)
2943 Set
(8829 Pcs)
- 200 pcs
Total: 3170 set(9510
pcs)
2943 Set
(8829 Pcs)
227 Set(681
pcs)
2943 Set
(8829 Pcs)
- 200 pcs
PACKING LIST

4. SATISFIED QUALITY LEVEL Complete QA Solutions
Pictures:
2.Product Status:
Result Problem Comments
Pending
Please see actual finding and measurement chart
Measurement chart

5. SATISFIED QUALITY LEVEL Complete QA Solutions

6. SATISFIED QUALITY LEVEL Complete QA Solutions
Pictures:

7. SATISFIED QUALITY LEVEL Complete QA Solutions

8. SATISFIED QUALITY LEVEL Complete QA Solutions

9. SATISFIED QUALITY LEVEL Complete QA Solutions

10. SATISFIED QUALITY LEVEL Complete QA Solutions

11. SATISFIED QUALITY LEVEL Complete QA Solutions
3. Packing and Marking
Result Problem Comments
Pending
Quantity mentioned in carton 24, factory will change
quantity in carton, factory printed paper 26 and will
mention in shipping mark instead of 24.
Pictures:

12. SATISFIED QUALITY LEVEL Complete QA Solutions

13. SATISFIED QUALITY LEVEL Complete QA Solutions

14. SATISFIED QUALITY LEVEL Complete QA Solutions
Barcode on products :

15. SATISFIED QUALITY LEVEL Complete QA Solutions

16. SATISFIED QUALITY LEVEL Complete QA Solutions

17. SATISFIED QUALITY LEVEL Complete QA Solutions
TESTS AND SPECIAL REQUIREMENTS
Requirements Pass Fail Comment
Perform a barcode-scanning test V
Rub test for marking or printing V
Color shading check on each color V
Seaming strength test by hand in normal force V
Perform metal detecting test
(Take photos for metal detecting record and broken needle record
and insert into reports)
V
Symmetric check V
Check the net weight for sweater garments V
Zipper test - pull through the puller/ zipper it should be
resistant-The zip should lock when it closed
V
Tension test – pull snap/ Velcro/ rivet by hand in normal force
(need photos for this test)
V
Compare all the actual detail information must comply with
client’s requirement .
V
Check the smell of fabric/garment is BAD? V
Washing testing using soap water, no color fading for cotton fabric V

18. SATISFIED QUALITY LEVEL Complete QA Solutions
Sealing sample, if found defects or necessary, please seal a sam
ple at factory with inspector’s signature, inform the factory to se
nd it to client, and take picture put into this report。
关于封板（封板后留在工厂，在报告中注明我们已经封板，客户需要时工厂
会寄给客户）
尽量封板，贴上箭头纸，注明 PO 号，keycode．封好样品留着工厂，将封
好的样品贴好 TOP label 拍照放到报告中.
A,如果 MIN 超标则封具有代表性的.
B,如果有 MAJ 或者 CRI,把有代表性的封板
C,如果是批量性的问题也要封板．比如色差，不管色差是否严重都有封板。
D,尺寸超标的封代表性的板.
V ( )pcs sample
If the garment with small part (like button, zipper head, etc), ple
ase do a pull testing using hand, take a picture to show this testi
ng in this report。
如果产品上面有小物件，请做小物件的拉力测试（如纽扣…），并放一张图
片在报告里面
Must conduct inspection strictly
DEFECTIVES LIST
CRI MAJ MIN Picture
SAMPLE CORRECTION/SEALED
Client’s Instructions Actual Finding / Comments
(Take picture for sample and courier receipt if needed)
[0 ] pcs of shipment samples were collected by
inspector
Sealed and kept at factory/Send to client
[0 ] pcs of defective samples were collected by
inspector
Sealed and kept at factory/Send to client

19. SATISFIED QUALITY LEVEL Complete QA Solutions
Hole at side seam/waist
belt
0 02 0

20. SATISFIED QUALITY LEVEL Complete QA Solutions
Stitch open at draw
string/waist belt
0 02 0

21. SATISFIED QUALITY LEVEL Complete QA Solutions
Spot remove mark at
front/side seam
0 03 0

22. SATISFIED QUALITY LEVEL Complete QA Solutions
Body sleeve size mistake 0 01 0

23. SATISFIED QUALITY LEVEL Complete QA Solutions
Print problem at
front/back/side seam
0 01 04

24. SATISFIED QUALITY LEVEL Complete QA Solutions
Needle cut at waist belt 0 01 0

25. SATISFIED QUALITY LEVEL Complete QA Solutions
Dirty spot at
front/back/bottom hem
0 01 04

26. SATISFIED QUALITY LEVEL Complete QA Solutions
Oil stain at front 0 01 0

27. SATISFIED QUALITY LEVEL Complete QA Solutions
Skip stitch at leg hem 0 0 1

28. SATISFIED QUALITY LEVEL Complete QA Solutions
Uncut thread 0 0 05

29. SATISFIED QUALITY LEVEL Complete QA Solutions
Sample
size
Maximum
Allowed
Total
Defectives
Result Notes
CRI : 200 0 0 Within AQL
MAJ : 200 10 12 Beyond AQL
MIN : 200 14 14 Within AQL
CLIENT’S IMPORTANT INSTRUCTIONS ON AQL
Client’s Instructions Actual Finding / Comments

30. SATISFIED QUALITY LEVEL Complete QA Solutions
AQL Draft Report
End of the Report