The finishing department is the last section in the garment production prior to packing and dispatch and it plays a significant role in the final garment appearance.
The document discusses the cutting department process in the apparel industry. It involves cutting pattern pieces from fabrics according to a marker and issue plan. Cutting is the decisive first stage that must be done accurately as mistakes are difficult to rectify. Processes include marker making, fabric spreading, cutting, numbering, checking, sorting, and bundling. Inspections ensure proper marker placement, shading, table marks, and tension. Factors like fabric type and thickness, design, and tools used affect the cutting method which can be manual, powered knife, or computerized.
Accessories: Item that enhances the aesthetic appeal or function of a garment including belt, scarves or other objects. In generally these components are sewing less. Type of Accessories
Accessories that are carried (Small pets, toy dog, cats, birds, snakes, taking parrots)
Accessories that are worn,(Necklace, Umbrella, Bag, Parts etc.)
Trims: Materials used to ornament or enhance garments. These components are attach in the garment by sewing. (Button, Zipper, Sewing thread, Lace, tape etc.)
Above definitions are fine when those are used as individual form. What happened when these terms used as “trims and accessories” in garment manufacturing industry?
This document discusses garment costing components and techniques. It begins by defining key costing terms like direct costs, indirect costs, fixed costs, and variable costs. It then describes how to calculate direct material costs, direct labor costs, factory overhead costs, and general operating expenses. The document outlines the different stages of costing like pre-costing, costing for line adoption, detailed costing, and actual costing. It also discusses labor costing approaches and considerations for budgeting and individual styles. Key factors that influence direct labor costs like piece rates, wage rates, and operation types are also summarized.
Finishing department of a garments industryDustoAnik
This document discusses the finishing department in the RMG sector. It describes the major functions of garment finishing as washing, checking, pressing, and packing. It provides details on the processes involved such as washing with water or chemicals depending on buyer requirements, checking for defects after washing, pressing according to measurements and buyer comments, and final packing before inspection and shipping. It includes a process flow chart and descriptions of the work procedures in the finishing section of an apparel factory.
The document summarizes the garment inspection process at Golden Apparels and Cap Limited. There are four main types of inspections: pre-production check, initial production check, in-process production check, and final random inspection. The initial production check inspects raw materials like fabric and accessories. Fabric is inspected using a 4-point or 10-point system. Accessories like buttons, zippers, and labels are checked for defects. In-process inspection checks for defects at spreading, cutting, sewing, and finishing stages. The final inspection is done by a third party and uses Acceptable Quality Level sampling to check for visual defects before shipment.
The document discusses various garment finishing processes and equipment. It describes spotting processes that use hazardous chemicals and safer alternatives. It also covers folding, packing, hanging, pressing and finishing of different garments using specialized machines like shirt folders, steam irons, and finishers tailored for different garment types. Safety features of folding equipment like jam prevention systems are highlighted.
This document discusses fusing, which is the process of bonding two fabrics together using heat and pressure. It describes how thermoplastic resins applied to a base fabric are activated by heat in a press, allowing the resin to flow and bond the fabrics. The document outlines different base materials, resins, coating methods, and fusing equipment. It also discusses techniques like single, reverse, sandwich and double fusing. Potential problems with fusible interlinings are noted. Popular brands of fusing machines and materials are listed.
This document discusses different types of seams used in garment construction. It begins by defining a seam as the place where two pieces of fabric are joined together with stitches. It then provides details on 7 common types of seams - superimposed seam, lapped seam, bound seam, flat seam, decorative seam, edge neatening seam, and a seam similar to a lapped seam. For each seam type, it provides a definition and examples of typical usages. It concludes by discussing best practices for seams and factors that can affect the appearance of a seam.
The document discusses the cutting department process in the apparel industry. It involves cutting pattern pieces from fabrics according to a marker and issue plan. Cutting is the decisive first stage that must be done accurately as mistakes are difficult to rectify. Processes include marker making, fabric spreading, cutting, numbering, checking, sorting, and bundling. Inspections ensure proper marker placement, shading, table marks, and tension. Factors like fabric type and thickness, design, and tools used affect the cutting method which can be manual, powered knife, or computerized.
Accessories: Item that enhances the aesthetic appeal or function of a garment including belt, scarves or other objects. In generally these components are sewing less. Type of Accessories
Accessories that are carried (Small pets, toy dog, cats, birds, snakes, taking parrots)
Accessories that are worn,(Necklace, Umbrella, Bag, Parts etc.)
Trims: Materials used to ornament or enhance garments. These components are attach in the garment by sewing. (Button, Zipper, Sewing thread, Lace, tape etc.)
Above definitions are fine when those are used as individual form. What happened when these terms used as “trims and accessories” in garment manufacturing industry?
This document discusses garment costing components and techniques. It begins by defining key costing terms like direct costs, indirect costs, fixed costs, and variable costs. It then describes how to calculate direct material costs, direct labor costs, factory overhead costs, and general operating expenses. The document outlines the different stages of costing like pre-costing, costing for line adoption, detailed costing, and actual costing. It also discusses labor costing approaches and considerations for budgeting and individual styles. Key factors that influence direct labor costs like piece rates, wage rates, and operation types are also summarized.
Finishing department of a garments industryDustoAnik
This document discusses the finishing department in the RMG sector. It describes the major functions of garment finishing as washing, checking, pressing, and packing. It provides details on the processes involved such as washing with water or chemicals depending on buyer requirements, checking for defects after washing, pressing according to measurements and buyer comments, and final packing before inspection and shipping. It includes a process flow chart and descriptions of the work procedures in the finishing section of an apparel factory.
The document summarizes the garment inspection process at Golden Apparels and Cap Limited. There are four main types of inspections: pre-production check, initial production check, in-process production check, and final random inspection. The initial production check inspects raw materials like fabric and accessories. Fabric is inspected using a 4-point or 10-point system. Accessories like buttons, zippers, and labels are checked for defects. In-process inspection checks for defects at spreading, cutting, sewing, and finishing stages. The final inspection is done by a third party and uses Acceptable Quality Level sampling to check for visual defects before shipment.
The document discusses various garment finishing processes and equipment. It describes spotting processes that use hazardous chemicals and safer alternatives. It also covers folding, packing, hanging, pressing and finishing of different garments using specialized machines like shirt folders, steam irons, and finishers tailored for different garment types. Safety features of folding equipment like jam prevention systems are highlighted.
This document discusses fusing, which is the process of bonding two fabrics together using heat and pressure. It describes how thermoplastic resins applied to a base fabric are activated by heat in a press, allowing the resin to flow and bond the fabrics. The document outlines different base materials, resins, coating methods, and fusing equipment. It also discusses techniques like single, reverse, sandwich and double fusing. Potential problems with fusible interlinings are noted. Popular brands of fusing machines and materials are listed.
This document discusses different types of seams used in garment construction. It begins by defining a seam as the place where two pieces of fabric are joined together with stitches. It then provides details on 7 common types of seams - superimposed seam, lapped seam, bound seam, flat seam, decorative seam, edge neatening seam, and a seam similar to a lapped seam. For each seam type, it provides a definition and examples of typical usages. It concludes by discussing best practices for seams and factors that can affect the appearance of a seam.
cutting department of apparel industry.
types of cutting machineries. methods of cutting , spreading types of spreading, methods of spreading, marker production types of markers, marker making, bundling, fusing department, machines used for fusing, types of fusing materials, #apparel industry #cuttingdepartment
This document provides information about the garment manufacturing process. It discusses the different departments involved such as merchandising, sampling, fabric store, trims and accessories store, spreading and cutting, sewing, washing, quality assurance, and finishing. It then describes the key steps in the sampling process from receiving the technical pack to developing approval samples and size set samples. The document also explains different types of samples like design development samples, proto samples, fit samples, and pre-production samples. Finally, it discusses functions of different departments like fabric store, trims and accessories store, and spreading and cutting department. In summary, the document outlines the various stages and departments involved in garment manufacturing with a focus on the sampling process.
The document discusses production planning and merchandising in the garment industry. It outlines the various stages of production including planning, marker making, spreading, cutting, sewing, finishing, and store management. It describes the role of the merchandiser in each stage, such as making ratio breakdowns, line balancing, negotiating SMV sheets, and ensuring quality control. It also discusses limitations of the study such as time constraints limiting observation of all departments. The key finding is that automation leads to higher production than manual processes, and skilled labor is important for effective production planning.
The document discusses various aspects of garment manufacturing including departments, processes, and sampling. It provides details on:
1) The key departments involved in garment manufacturing such as merchandising, sampling, fabric store, trims and accessories, spreading and cutting, sewing, quality assurance, and more.
2) The sampling process from design development to proto samples, fit samples, photo shoot samples, and pre-production samples.
3) Spreading and cutting processes including planning, marker making both manually and using CAD systems, different marker types and modes, and spreading equipment and modes.
This presentation discusses trims and accessories used in garment manufacturing. It defines trims as items fixed to garments like buttons, zippers, and Velcro. Accessories are finishing items not integral to garments, such as neck bands and butterfly pieces. Examples of common trims and accessories are then described, including various button, zipper, and label types. Materials, uses, and applications of each item are outlined. The presentation aims to outline essential trims and accessories used in garment production and assembly.
The document discusses various aspects of fabric spreading including types of spreads, spreading methods, quality considerations, and equipment used. It describes manual spreading using two people versus semi-automatic spreading carriages. Automatic spreaders can load fabric rolls, control tension, and cut fabric ends automatically. Quality depends on defects, tension, flatness, ply alignment, and static electricity. Setup involves preparing orders, tables, and machines. Spreading surfaces include pin tables, vacuum tables, and air flotation tables. Control devices manage tension while positioning devices monitor alignment. End treatment devices catch or cut fabric at the ends.
Band knife cutting machines use an endless loop blade similar to a band saw to cut fabric and other materials. There are vertical and horizontal band knife machines depending on the material. Vertical machines use narrower blades for better accuracy while cutting foam. Horizontal machines have wider blades for materials like leather and foam. Band knife machines provide accurate cuts and can cut intricate patterns compared to other cutting machines. They require less minimum cutting allowance than die cutters and are faster and less labor intensive than other options.
Please submit the following for 1st approval:
- Approval sample garment(s) in specified sizes
- Size specification form with sample measurements filled in
- Garment specification form
- Sample swing ticket
- Fabric/accessory samples for approval (if applicable)
- Labelling/packaging samples (if applicable)
Ensure samples match specs provided. Measure samples and fill out forms completely before submitting.
What to submit?
- Approval sample garment(s)
- Size specification form
- Garment specification form
- Sample swing ticket
- Fabric/accessory samples (if applicable)
- Labelling/packaging samples (if applicable)
- Original sample (if
The document discusses cutting in the garments industry. It covers the cutting process, requirements for accurate cutting, different cutting methods including manual and computerized, and various cutting machines used such as straight knife cutters, round knife cutters, and band knife cutters. It also discusses quality control processes for the cutting section to ensure accurate cutting of garment pieces.
This document discusses fabric spreading and cutting machines used in the garment manufacturing process. It describes the marker and marker planning process used to optimize fabric utilization. It then explains different types of fabric spreading including manual, semi-automatic, and fully automatic methods. Key equipment for spreading such as tables, fabric loaders, and weights are identified. Finally, the document outlines various cutting machines from manual scissors to semi-automatic and fully-automatic computerized cutting machines. Precautions for each stage of spreading and cutting are also provided.
This document discusses the requirements for fabric spreading in garment manufacturing. It begins by introducing the author and their background. The document then covers 10 key requirements for proper fabric spreading: 1) the fabric must be flat, 2) have correct ply tension, 3) ply alignment, 4) correct ply direction and stability, 5) elimination of static electricity, 6) elimination of fabric flaws, 7) easy separation of cut layers, 8) avoidance of ply fusion during cutting, 9) avoidance of spread distortion, and 10) matching of checks and stripes. It also briefly discusses pattern making, marker making, and cutting methods. The author provides links to related textile technology Facebook pages and their blog.
The document discusses various documents and approvals involved in the apparel merchandising process. It describes tech packs, specification sheets, fabric consumption calculations, thread consumption calculations, proto samples, and color approvals. The key steps are analyzing tech files to prepare costing sheets, negotiating prices with buyers, getting approvals on materials, proto samples, and colors before bulk production. Virtual prototyping is also mentioned as an emerging technique to communicate designs digitally.
The document discusses marker making for garment production. It describes both manual and computerized methods of marker making. In the manual method, an efficient marker maker plans the placement of pattern pieces on marker paper to minimize fabric waste. The computerized method involves entering production patterns into a computer which then assists in arranging the patterns to maximize efficiency. The document outlines key steps and considerations in both methods to optimize marker efficiency and reduce fabric waste.
Three kinds of marker modes popular in the spreading and cutting departments of the garment industry are utilized to prepare smaller markers of a selected garment, the marker efficiency of each marker-replica is calculated.
This document provides information on various garment accessories and trims. It discusses swing accessories such as sewing thread, buttons, and interlinings that are used during the sewing process. It also discusses finishing accessories such as labels, zippers, and elastic that are used after sewing. The document categorizes different types of each accessory and provides their applications in garment construction.
The document discusses three main garment production systems: Progressive Bundle System (PBS), Unit Production System (UPS), and Modular Production System (MPS). PBS uses bundles of garment parts that move from operation to operation. UPS uses overhead conveyors to move completed garments between work stations. MPS organizes workers into teams responsible for entire production processes. Each system has advantages like quality control and flexibility, but also disadvantages like costs or training needs.
This document analyzes the stitches and seams used in a men's t-shirt. It identifies the garment parts and provides details on the brand, size, fabric, and needle used. For each garment part, including the collar, placket, label, sleeves, hem, and side seams, it lists the stitch type and sewing machine used, as well as an alternative option. In total, it examines the construction of the t-shirt and the specific stitches for attaching each component.
This document provides information about the sewing section of a garment manufacturing process. It discusses the machines used such as single needle lock stitch machines, double needle lock stitch machines, and vertical lock stitch machines. It describes the process flow of sewing which includes product analysis, setting up the machine layout and line balancing to achieve production targets, bundling cut pieces and sending them to the line, sewing operations, quality checks, and sending finished bodies to finishing. It also lists common sewing defects and the 7 types of machines needed to make a basic shirt.
The finishing department is the last stage of garment production before packing and shipping. It performs several important quality control and beautification tasks, including thread trimming, stain removal, button attaching, repairing defects, ironing, folding, tagging, and packing garments into boxes. The finishing department aims to ensure garments meet quality standards before being shipped to customers.
ID (201-230-801) Industrial Internship Presentation-4.pptxraiyanadib80
This presentation summarizes the internship experience of Raiyan Jamal Adib at Banga Garments Ltd. Over the course of 12 chapters, it provides information on the factory, production processes, departments, and machinery used. Key details include an overview of the factory and buyers, descriptions of the merchandising, cutting, sewing, finishing, inspection and maintenance departments. Process flows and responsibilities are outlined for each area. The conclusion reflects on gaining both academic and industrial knowledge over the course of the supervised internship.
cutting department of apparel industry.
types of cutting machineries. methods of cutting , spreading types of spreading, methods of spreading, marker production types of markers, marker making, bundling, fusing department, machines used for fusing, types of fusing materials, #apparel industry #cuttingdepartment
This document provides information about the garment manufacturing process. It discusses the different departments involved such as merchandising, sampling, fabric store, trims and accessories store, spreading and cutting, sewing, washing, quality assurance, and finishing. It then describes the key steps in the sampling process from receiving the technical pack to developing approval samples and size set samples. The document also explains different types of samples like design development samples, proto samples, fit samples, and pre-production samples. Finally, it discusses functions of different departments like fabric store, trims and accessories store, and spreading and cutting department. In summary, the document outlines the various stages and departments involved in garment manufacturing with a focus on the sampling process.
The document discusses production planning and merchandising in the garment industry. It outlines the various stages of production including planning, marker making, spreading, cutting, sewing, finishing, and store management. It describes the role of the merchandiser in each stage, such as making ratio breakdowns, line balancing, negotiating SMV sheets, and ensuring quality control. It also discusses limitations of the study such as time constraints limiting observation of all departments. The key finding is that automation leads to higher production than manual processes, and skilled labor is important for effective production planning.
The document discusses various aspects of garment manufacturing including departments, processes, and sampling. It provides details on:
1) The key departments involved in garment manufacturing such as merchandising, sampling, fabric store, trims and accessories, spreading and cutting, sewing, quality assurance, and more.
2) The sampling process from design development to proto samples, fit samples, photo shoot samples, and pre-production samples.
3) Spreading and cutting processes including planning, marker making both manually and using CAD systems, different marker types and modes, and spreading equipment and modes.
This presentation discusses trims and accessories used in garment manufacturing. It defines trims as items fixed to garments like buttons, zippers, and Velcro. Accessories are finishing items not integral to garments, such as neck bands and butterfly pieces. Examples of common trims and accessories are then described, including various button, zipper, and label types. Materials, uses, and applications of each item are outlined. The presentation aims to outline essential trims and accessories used in garment production and assembly.
The document discusses various aspects of fabric spreading including types of spreads, spreading methods, quality considerations, and equipment used. It describes manual spreading using two people versus semi-automatic spreading carriages. Automatic spreaders can load fabric rolls, control tension, and cut fabric ends automatically. Quality depends on defects, tension, flatness, ply alignment, and static electricity. Setup involves preparing orders, tables, and machines. Spreading surfaces include pin tables, vacuum tables, and air flotation tables. Control devices manage tension while positioning devices monitor alignment. End treatment devices catch or cut fabric at the ends.
Band knife cutting machines use an endless loop blade similar to a band saw to cut fabric and other materials. There are vertical and horizontal band knife machines depending on the material. Vertical machines use narrower blades for better accuracy while cutting foam. Horizontal machines have wider blades for materials like leather and foam. Band knife machines provide accurate cuts and can cut intricate patterns compared to other cutting machines. They require less minimum cutting allowance than die cutters and are faster and less labor intensive than other options.
Please submit the following for 1st approval:
- Approval sample garment(s) in specified sizes
- Size specification form with sample measurements filled in
- Garment specification form
- Sample swing ticket
- Fabric/accessory samples for approval (if applicable)
- Labelling/packaging samples (if applicable)
Ensure samples match specs provided. Measure samples and fill out forms completely before submitting.
What to submit?
- Approval sample garment(s)
- Size specification form
- Garment specification form
- Sample swing ticket
- Fabric/accessory samples (if applicable)
- Labelling/packaging samples (if applicable)
- Original sample (if
The document discusses cutting in the garments industry. It covers the cutting process, requirements for accurate cutting, different cutting methods including manual and computerized, and various cutting machines used such as straight knife cutters, round knife cutters, and band knife cutters. It also discusses quality control processes for the cutting section to ensure accurate cutting of garment pieces.
This document discusses fabric spreading and cutting machines used in the garment manufacturing process. It describes the marker and marker planning process used to optimize fabric utilization. It then explains different types of fabric spreading including manual, semi-automatic, and fully automatic methods. Key equipment for spreading such as tables, fabric loaders, and weights are identified. Finally, the document outlines various cutting machines from manual scissors to semi-automatic and fully-automatic computerized cutting machines. Precautions for each stage of spreading and cutting are also provided.
This document discusses the requirements for fabric spreading in garment manufacturing. It begins by introducing the author and their background. The document then covers 10 key requirements for proper fabric spreading: 1) the fabric must be flat, 2) have correct ply tension, 3) ply alignment, 4) correct ply direction and stability, 5) elimination of static electricity, 6) elimination of fabric flaws, 7) easy separation of cut layers, 8) avoidance of ply fusion during cutting, 9) avoidance of spread distortion, and 10) matching of checks and stripes. It also briefly discusses pattern making, marker making, and cutting methods. The author provides links to related textile technology Facebook pages and their blog.
The document discusses various documents and approvals involved in the apparel merchandising process. It describes tech packs, specification sheets, fabric consumption calculations, thread consumption calculations, proto samples, and color approvals. The key steps are analyzing tech files to prepare costing sheets, negotiating prices with buyers, getting approvals on materials, proto samples, and colors before bulk production. Virtual prototyping is also mentioned as an emerging technique to communicate designs digitally.
The document discusses marker making for garment production. It describes both manual and computerized methods of marker making. In the manual method, an efficient marker maker plans the placement of pattern pieces on marker paper to minimize fabric waste. The computerized method involves entering production patterns into a computer which then assists in arranging the patterns to maximize efficiency. The document outlines key steps and considerations in both methods to optimize marker efficiency and reduce fabric waste.
Three kinds of marker modes popular in the spreading and cutting departments of the garment industry are utilized to prepare smaller markers of a selected garment, the marker efficiency of each marker-replica is calculated.
This document provides information on various garment accessories and trims. It discusses swing accessories such as sewing thread, buttons, and interlinings that are used during the sewing process. It also discusses finishing accessories such as labels, zippers, and elastic that are used after sewing. The document categorizes different types of each accessory and provides their applications in garment construction.
The document discusses three main garment production systems: Progressive Bundle System (PBS), Unit Production System (UPS), and Modular Production System (MPS). PBS uses bundles of garment parts that move from operation to operation. UPS uses overhead conveyors to move completed garments between work stations. MPS organizes workers into teams responsible for entire production processes. Each system has advantages like quality control and flexibility, but also disadvantages like costs or training needs.
This document analyzes the stitches and seams used in a men's t-shirt. It identifies the garment parts and provides details on the brand, size, fabric, and needle used. For each garment part, including the collar, placket, label, sleeves, hem, and side seams, it lists the stitch type and sewing machine used, as well as an alternative option. In total, it examines the construction of the t-shirt and the specific stitches for attaching each component.
This document provides information about the sewing section of a garment manufacturing process. It discusses the machines used such as single needle lock stitch machines, double needle lock stitch machines, and vertical lock stitch machines. It describes the process flow of sewing which includes product analysis, setting up the machine layout and line balancing to achieve production targets, bundling cut pieces and sending them to the line, sewing operations, quality checks, and sending finished bodies to finishing. It also lists common sewing defects and the 7 types of machines needed to make a basic shirt.
The finishing department is the last stage of garment production before packing and shipping. It performs several important quality control and beautification tasks, including thread trimming, stain removal, button attaching, repairing defects, ironing, folding, tagging, and packing garments into boxes. The finishing department aims to ensure garments meet quality standards before being shipped to customers.
ID (201-230-801) Industrial Internship Presentation-4.pptxraiyanadib80
This presentation summarizes the internship experience of Raiyan Jamal Adib at Banga Garments Ltd. Over the course of 12 chapters, it provides information on the factory, production processes, departments, and machinery used. Key details include an overview of the factory and buyers, descriptions of the merchandising, cutting, sewing, finishing, inspection and maintenance departments. Process flows and responsibilities are outlined for each area. The conclusion reflects on gaining both academic and industrial knowledge over the course of the supervised internship.
This document discusses the finishing and packaging process for apparel manufacturing. It describes 11 functions in the finishing section including thread trimming, checking garments, button attaching, stain removal, repair work, ironing, folding, tagging, and packing garments. It outlines 5 types of packing in the finishing section such as stand up, flat, hanger, semi stand up, and half fold packing. Finally, it lists 4 types of carton packing including solid color solid pack, solid color assorted size pack, assorted color solid size pack, and assorted color assorted size pack.
Bangladesh's knit composite industry plays a significant role in the country's economy by exporting knitted garments and earning foreign currency. The industry involves several stages from yarn receiving to product shipment including knitting, dyeing, cutting, sewing, finishing, and quality inspections. A basic t-shirt goes through yarn processing, fabric production, cutting, sewing, finishing, and inspection before final shipment. The knit composite industry is advantageous for Bangladesh compared to woven composites due to lower costs, higher production rates, and stronger backward linkages in the supply chain.
This document provides a summary of the author's industrial internship attachment at Bengal Hurricane Group, a knit garment manufacturing company in Bangladesh. Over three pages, the author outlines the major sections and processes within the company, including knitting, dyeing, washing, printing, garment production, quality control, finishing, and merchandising. For each section, the author describes the relevant processes, equipment, potential faults, and lessons learned. The overall summary provides insight into the full garment manufacturing process from fabric production to final product within a Bangladeshi export-oriented knitwear company.
This document discusses the different stages of garment inspection in the garments industry. It begins by outlining the three main stages: 1) raw material inspection, 2) in-process inspection during production, finishing, and assembly, and 3) final inspection of completed garments. Raw material inspection includes checking fabrics, threads, buttons, and zippers. In-process inspection monitors for defects during cutting, sewing, and finishing. Final inspection examines fit, size, and overall quality from the customer's perspective. Together, regular inspection at all stages of production helps ensure high quality garments are delivered to customers.
Production Process of fully fashioned knitwear manufacturing.Muhammad Rahat
Fully fashioning is a method of shaping knitted structure by increasing or decreasing the number of Wales or needles. Fully fashioned knitwear is manufactured through knitting the whole structure.
This document provides an overview of the apparel manufacturing process from start to finish. It discusses the key departments involved including pre-production (planning, costing, sourcing), production (cutting, sewing, finishing), and post-production (packing, quality inspection, shipping). Within each department, the various steps and processes are described in detail, from developing samples to final inspection. The document also covers important apparel production topics like seam types, stitch types, and federal standards for classification.
Magnum Clothing Pvt Ltd is a sewing unit located in Oragadam, India that exports garments to leading UK retailers. It produces around 2,500 pieces per day using woven fabric that costs a minimum of 2.5k. The manufacturing process involves several steps: fabric relaxation, laying, cutting, bundling, ticketing, fusing, sewing, reinforcements, bar tacking, assembling, inspecting, packaging, and exporting. Key steps include fabric relaxation for 10-12 hours, cutting using straight knife machines and band neck machines, fusing to add interlining, and final assembly through techniques like sleeve tapping and topstitching. Quality is ensured through multiple inspections before packaging and exporting the
Sample Section
Maintaining buyer Specification standard
Checking the sample and its different issues
Measurements checking
Fabric color, GSM, Fastness, etc properties required checking
SPI and other parameter checking
Store section:
Store section is centralized in apparel industry and all the fabric comes to this unit first from the supplier and audited here and kept until it is distributed to other section. Following controlling are checked here.
Inventory
Fabrics
Material
Swatch board making
Cleanliness
Reporting
Quality control in cutting section
Marker Making:
To check notch or drill mark
Fabric width must be higher than marker width
Fabric length must be higher than marker length
Matching of green line
Check pattern size and dimension
Matching of check and stripe taking into consideration
Considering garments production plan
Cutting table length consideration
Pattern direction consideration
Fabric Spreading:
Fabric spreading according to correct alignment with marker length and width
Maintain requirements of spreading
Matching of check and stripe
Lay contains correct number of fabric ply
Correct Ply direction
To control the fabric splicing
Tension control
Fabric Cutting:
The dimension of the pattern and the cut piece should be same and accurate
Cut edge should be smooth and clean
Notch should be cut finely
Drill hole should made at proper place
No yarn fraying should occur at cut edge
Avoid blade deflection
Maintain cutting angle
Magnum Clothing Pvt Ltd is a sewing unit located in Oragadam, India that exports garments to leading UK retailers. It produces around 2,500 pieces per day using high quality woven fabric from cotton, polyester or Lurex that costs a minimum of 2.5k. The manufacturing process involves fabric relaxation, laying, cutting, bundling, ticketing, fusing, sewing, reinforcements, bar tacking, assembling, inspecting, packaging and exporting. Key steps include fabric relaxation for 10-12 hours, cutting using straight knife machines or band neck machines, fusing to add interlining, bundling cut pieces, ticketing for identification, sewing following an operation bulletin,
Concepts of knit garments merchandisingSadia Textile
Merchandising denotes all the planned activities to execute and dispatch the merchandise on time taking into consideration the 4 R’s of expediting Right Cost, Right Quantity, Right Quality and Right Time.
This document provides information about garment merchandising and industrial engineering. It defines merchandising and outlines the key steps in the merchandising process from developing buyers to shipment. It also describes the work of merchandisers, including sourcing, pricing, order follow up, and ensuring on-time shipment. Additionally, it discusses industrial engineering and its focus on improving productivity through methods like time studies, layout optimization, and training. It provides details on cost analysis, production planning, and the different techniques used to set work standards.
Practice of quality in apparel industry sectorShariful Islam
The document summarizes information about the group SPANDEX. It states that:
- The group name is SPANDEX and it has 6 members.
- Spandex is a man-made fiber also known as Lycra. It was invented in 1958 by chemist Joseph Shivers and introduced in 1962.
Inline inspection in the garment industry involves checking product quality during the production process rather than after completion. This allows defects to be identified and addressed earlier. There are several methods of inline inspection, including checking at fixed checkpoints within the production line and roving checks by quality inspectors. The goals of inline inspection are to stop defects from occurring, improve productivity by reducing rework, provide early feedback to other departments, and lessen the workload of final inspectors. It is particularly important for complex garments with many production steps.
The document discusses various garment inspection systems and processes used in the apparel industry. It begins with an introduction to garment inspection and describes different types of inspections conducted at various stages of production. It then explains quality control methods like AQL and provides details on various inspection systems including the 4-point, 10-point, Dallas, and Traffic Light systems. The document also discusses fabric testing, garment dyeing processes, and textile product labeling. It aims to provide an overview of key quality control and inspection methods for the apparel industry.
U 7 total quality management in garment industrykibrom G
The document discusses quality control and quality assurance processes in the apparel industry. It defines quality control as measuring quality characteristics and taking corrective action when specifications are not met, while quality assurance is a preventative process focused on meeting customer requirements. The key stages of quality assurance in apparel manufacturing are described as raw material inspection, in-process inspection during cutting, sewing and pressing, and final inspection of finished garments. General quality standards for garments are also outlined.
This document provides an overview of quality control systems in the garments industry. It defines key quality terms like defects, defective pieces, DHU, and percentage defective. It describes the quality control process flow from fabric inspection to final inspection. It also discusses critical defects, major/minor defects, and acceptable quality levels. Key performance indicators for quality like customer complaints, percentage defective, and DHU are presented. The document outlines how to improve quality through communication, clean workplaces, proper tools and training, and corrective measures.
1. The document discusses quality control processes in garment manufacturing, from inspecting raw materials to final inspection of finished garments.
2. Key aspects of quality control discussed include inspecting fabrics, sewing threads, trims and accessories, in-process inspection during cutting and sewing, and final inspection of garment finishing, packing, labeling and spot removal.
3. Maintaining quality is important at each stage of manufacturing to satisfy customer needs and avoid rejects and losses.
Similar to Garment Industries Finishing Department (20)
A SYSTEMATIC RISK ASSESSMENT APPROACH FOR SECURING THE SMART IRRIGATION SYSTEMSIJNSA Journal
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1. The finishing department is the last section in
the garment production prior to packing and
dispatch and it plays a significant role in the final
garment appearance.
Finishing Department
Sanjeev Singla MFTech
2. Flow chart of finishing department in
garment industry
ThreadTrimming
Checking
garments
Button attach and
Butting holing
Removing stains
Repair work and
mending
Sanjeev Singla MFTech
3. Flow chart of finishing department in
garment industry
Ironing
garments
Folding and
tagging
Packing
garments
Preparation of
packing list
Internal
shipment audits
Documentation
and reporting
Sanjeev Singla MFTech
4. Finishing Departments
1.ThreadTrimming:
In stitching department thread trails and thread chains are
not trimmed neatly. Uncut threads and thread tails in
garments are trimmed in the finishing department by
helpers. Uncut and loose threads on garments are considered
defects.
2. Checking garments:
All garments are checked at the finishing stage for visuals
and measurement. Finishing checkers check the complete
garment inside and out. Checking is done for garment
detailing, such as care labeling, and trims
Sanjeev Singla MFTech
5. Finishing Departments
3. Button attach and Butting holing:
Products those have trimming like button, snap button,
eyelets are attached in finishing section.
4. Removing stains:
Stains and spots are found on garments. Spots are removed
using a hand spot gun or by using a stain removing machine
prior to pressing. Dust and stains can be removed by machine
washing. So, many times finishing department wash garments
inside department.
Sanjeev Singla MFTech
6. Finishing Departments
5. Repair work and mending
Defective garments may need to repair for stitching and
fabric defects.All repair activities are done in finishing
department itself instead of sending defective garments to
stitching department.
6. Ironing garments:
Garments are ironed using a steam iron.This is done to
remove creases in the garment. For knitted garments
measurements are set by steam press.Vacuum pressing tables
are used for garment pressing.
Sanjeev Singla MFTech
7. Finishing Departments
7. Folding and tagging:
Pressed garments are folded in a specified dimension.Tags,
such as price tags and hang tags are attached to the garment
by means of a Kimble gun or threads.
8. Packing garments:
Finally, properly folded garments are packed into poly bags as
per customer requirements. Individual poly bags are then
packed into bigger cartons.
Sanjeev Singla MFTech
8. Finishing Departments
9. Preparation of packing list:
The packing in-charge prepares a packing list for the
shipment.After packing is completed for an order, the
finishing department informs the concerned merchant.
10. Internal shipment audits
Quality department perform internal shipment audit in the
finishing department.This audit is done prior to final
inspection.
Sanjeev Singla MFTech
9. Finishing Departments
11. Documentation and reporting
Like other departments, finishing department maintain
production records for pressing, and packing.
Sanjeev Singla MFTech
14. AQL
AQL stands forAcceptable Quality Level orAcceptance Quality
Level.
It is one of the most used terms in garment industry when it
comes in consideration to quality garment inspection.
most of the acceptance decisions of export shipments are made
on the basis of AQL based random sampling plans.
To ensure the right quality products, an AQL chart has to follow
during quality inspection of apparel which varies even buyer to
buyer.
Acceptable Quality Level (AQL) refers to the maximum number
of defective items that could be considered to accept during the
random sampling of a pre-shipment inspection.
Sanjeev Singla MFTech
15. AQL In Garment Inspection
The faults or defects found during a garment inspection are
mainly classified into 3 categories:
Critical: Must be 100% accurate.There is no range.
Major: Normally 2.5%
Minor: Normally 4%
Sanjeev Singla MFTech