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- 1. Asrotex Group Fariha KnitTex Ltd. Baroibagh, Enayet Nagar, Fatullah Nrayangonj wemwgjøvwni ivngvwbi ivwng
- 2. Presented By Md MizanurRahman AGM (Fabrics Finishing) Cell: +8801911309216
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- 4. 1. Working Procedure 2.Process Flow Chart 3. Job Responsibility 4. SOP Analysis 5. How to Increase Productivity 6. Skills Development analysis 7. Fire & Safety TopicLtd.
- 5. 1. Confirm theShade, Test Result from Quality Section, cÖ_‡g †mW Ges ‡Uó †iRvë wVK Av‡Q wK bv ‡`‡L wb‡Z n‡e, 2. Any special Requirement, ‡Kvb †¯úkvj wdwbwms cÖ‡mm Av‡Q wK bv. 3. Check the batch card, accessories practically available or not, e¨vP Kv‡W© †Kvb G‡mvPwiR ixe, Kjvi Kvc _vK‡j, Zvnv wbwðZ Ki‡Z n‡e, 4. Width Plus/ Minuse or Variation& GSM Plus/minuse stop the process until inform the Related department,cÖ¯’, wRGmGg, Kg †ewk n‡j, mv‡_ mv‡_ Rvbv‡Z n‡e, Zv bv n‡e cÖ‡mm eÜ _vK‡e, 5. After slitting if loss any accessories, finishing will be responsible, wmwjwUs Gi c‡i hw` †Kvb G‡mvPwiR ixe, Kjvi Kvc nviv‡bv hvq, Zvn‡j wdwbwms `¦vwq _vK‡e| 6. After stenter also confirm the shade & Quality. †mW Ges †Kvqv‡jwU wVK Av‡Q wK bv †`L‡Z n‡e| 7. If needed to adjust the Shade in Stenter, Make sure Padder pressure & Softener % also temperature adjust, ‡mW hw` GWRvó Ki‡Z nq, Zvn‡j ÷ªv›Uvi †gwk‡b, c¨vWvi ‡cÖmvi Ges ùUbvi % Kg †ewk K‡i †mW wVK Ki‡Z n‡i| 8. Width & GSM less then as per requirement, width Plus +2” GSM 5 % minuse for compaction, cÖ¯’ Ges wRGmGg +2 Bwà Ges 7 †_‡K 5 % Kg ivL‡Z 1. Working Procedure
- 6. Working Procedure (Continue) 11.Confirm the accessories match with Body also follow Any measurement,ixe †evwW g¨vwPs Av‡Q wK bv Ges †Kvb gvc _vK‡j †`‡L wb‡Z n‡e| 12. Shrinkage wise Set up the Compact parameter, Width ±1” & GSM 2 to 3% Less from requirement,wms‡KR †`‡L †Kv‡¤ú±‡ii †mwUs w`‡Z n‡e, ±1 Bwà Ges wRGmGg 2 †_‡L 3 MÖvg Kg _vK‡e| 13. After Compaction Shrinkage issue not allowed, †Kv‡¤ú±‡ii c‡e wms‡KR †dj MÖnb †hvM¨ bq| 14. Lycra fabrics need to check every batch 2/3 rolls Right Left Middle GSM Variation also width, j¨vKiv †d«we· cÖwZ e¨vP †_‡K 2/3 †ivj †_‡K Wvb, evg Ges wg‡Wj mvB‡W wRGmGg †PK K‡i †`L‡Z n‡e, me RvqMvq mgvb Av‡Q wK bv, 15. More than 160 GSM Single jersey & Rib, Interlock, Fleece & Piqué fabrics when the finishing in the stenter machine please don’t give the any angle for Spirality control, normally we are not face any Spirality issue if have double jersey & High GSM fabrics.wm‡Mj Rvwm© 160 wRGmGg †_‡K Dc‡ii wRGmGg Gi Ges ixe, B›UvijK, wdªwjm Ges wc‡K Kvc‡oi ÷¨v›Uvi †gwk‡b Pvjv‡bvi mgq †Kvb cÖKvi Gb‡Mj Kiv hv‡e bv, ¯úvivB‡jwU †Kv›Uªj Kivi Rb¨, Ggb Kvc‡o mvavibZ ¯úvivB‡jwUi mgm¨v nq bv| 16. Brush/Sueded fabrics 1st check Sinker mark visibility, eªvku / myBwWs Kvc‡o cÖ_g †ivj †PK K‡i †`‡L wb‡Z n‡e, wmsKvi gvK© ‡`Lv hvq wK bv, 17. Any problematic fabrics within short time must be correction complete, wdwbwms Gi
- 7. 2. Process FlowChart Delivery to Garments Tube Compact. Peach Finish Brush Finish Stenter De-Watering Slitting. Dryer(Tube/collar) Stenter Dyeing Open Width Compact Inspection Finish Fabrics Store Combing Sharing Ltd.
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- 9. 3. Job Responsibility 1.Take over & Hand over to M/c what about present condition 2. Take over information also Handover 3. Before start the batch, take all information what about condition of Fabrics Quality 4. Check the Quality report what about Finish yesterday 5. Minimum three Batch keep to the Ready 6. Follow Supervisor Concept 7. Timely Clean the Machine 8. Fulfil the Production Target with Quality 9. keep the Clean in your area 10. Fulfil all information in the Batch Card 11. Every Batch must be confirm with information 12. Fulfil the buyer Quality Requirement 13. Every Batch maintained the Time Ltd.
- 10. 4. SOP Analysis BatchCard Machine Parameter Standard Operating Procedure (Stenter M/ c ) 1. Chec k Req uirem ent 2. DIA, GSM, Stitc h Leng th, Ya rn Count 3. Follo w a ny Sp ec ia l Instruc tion 1. Need Clea n or no t/ Filter 2. Air & Ga s Pressure Suffic ient or not 3. Tem p era ture a ll b urner sa m e? Dia wise wid th set up Overfeed , Und er feed & Sp eed Tem p era ture Set fa b ric s typ e wise Ba c k sid e-1, Op era ting Sid e-1, Front sid e-1 Qua lity Chec k & Fa b ric s feed ing -1 p erson Softener Prep a ra tion-1 p erson Wid th & GSM Chec k Sha d e g ive to Qua lity for c onfirm Ha nd feel, Qua lity issue c onfirm from Qua lity Manpower Check Ltd.
- 11. 5. How toIncrease Productivity 1. Before start the Process Ensure the Quality issue 2. Shade & Color wise Fabrics Feeding the Machine 3. M/c down time Reduce 4. Temperature adjust as per fabrics type (Moisture Maintain 8- 9%) 5. Padder Pressure Maintain 2-3 Bar 6. Blower Adjust Maximum 7. Overfeed Maintain 40-50% 8. Parameter & Chemical Make sure before Start the process 9. Every M/c Minimum 3 batch make sure Ready for process 10.Clean the Filter time to time Ltd.
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- 21. Standard Operating Procedure (FabricsHeat Set) 1. Open knitting/ One side cutting from knitting 2. Relax stage keep the store/ Not folding 3. Order wise Yarn count/ Lycra brand same 4. Long time not keep the store, Maximum 24 hours 5. Within 24 hours fabrics within batch 1. Same dia/ knitting machine 2. Yarn count & Lot wise/ Lycra Brand/ Denier 3. Dyeing Machine capacity wise Batch 4. Any variation should be write down in Batch Card 1. Within one trolley Maximum 500 KG 2. If needed cut the fabrics please follow Needle drop 3. Within 4 hours need heat set avoid the crease mark 4. Every trolley mention Batch number avoid the Maxiation 1. Grey GSM & Width 2. Lycra Brand/ Yarn count 3. Stitch Length 4. Keep the Record 1. Set the temperature all chamber same 2. Select the dual time 45-55 Second/ Speed (Rib, S/J, Viscose ) 3. Select the color wise GSM target 4. Overfeed/ under feed, Depend on target GSM 1. Fulfil the target GSM & Width as Required 2. Within Roll have any GSM Variation 3. 1st Batch/ One rolls dyed then continue 4. Process Loss after heat set Maximum 5% S/J, Relax 2% Knitting Batching Slitting 1st Check Heat Set Confirm
- 22. Note: Grey Stageif Width variation more than 3/4 inch & GSM More than 20 grams, so difficult to control GSM in Finishing time. Lycra Fabrics normally no have Spirality issue, so don’t make any angle in stenter. Two side pinning wheel no make any variation of speed otherwise we will get GSM variation within one roll Padder pressure should be same full time Air pressure must be continue also same If use any chemical need to be consistence We can use hot water also for remove the crease After wash also we can heat set for Relax, Control the GSM variation & Crease mark Dry heat set also possible if grey GSM Higher side with Steam use Order wise keeping the Record for information & we can follow the Next batches We can set the temperature as per Fabrics category wise Dwell time/ Durability, Like Rib, Pique & Interlock, Fleece & Single Jersey Temperature 185 to 200 depend on lycra brand like Low, Medium & High temperature branded Half feeder Lycra we can consideration in Heat set time
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- 24. 6. Skills Developmentanalysis S L Point Self Report 1 Job Knowledge of Skills 5 2 Application of Knowledge 5 3 Achievement of Production 5 4 Quality of Work 5 5 Wastage Reduction 5 6 Attendance & Discipline 5 7 Health & Safety 5 8 House Keeping 5 9 Behavior 5 10 Communication 5 Ltd.
- 25. 7. Fire &Safety 4. Fire Extinguisher A. ABC Powder B. CO2 Ltd.
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- 31. 7. Fire &Safety (Continue) Personal protection equipment Ltd.
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- 35. Ltd. You Have AnyQuestion ?
- 36. mevB †K AmsL¨ab¨ev` GZÿY Avgv‡`i mv‡_ _vKvi Rb¨, Avwg g‡b Kwi wKQzUv n‡j I DcK„Z n‡e GB Av‡jvPbv †_‡K| Ltd. Many thanks to everybody for staying with us for so long, I think this discussion will be of some benefit.
- 37. thank you Ltd. Our Expectation, GoodQuality with Quantity.