SlideShare a Scribd company logo
CAD & CAM
III-B.TECH – II – SEM - R18
CAD & CAM
Pre-requisites:
 To learn the importance and use of computer in design and
manufacture Course objectives:
 To provide an overview of how computers are being used in
design, development of manufacturing plans and manufacture.
 To understand the need for integration of CAD and CAM
Course Outcomes:
 Understand geometric transformation techniques in CAD.
 Develop mathematical models to represent curves and surfaces.
 Model engineering components using solid modeling techniques.
 Develop programs for CNC to manufacture industrial
components.
 To understand the application of computers in various aspects of
Manufacturing viz., Design, Proper planning, Manufacturing cost,
Layout & Material Handling system.
 UNIT – I Fundamentals of CAD/ CAM, Application of computers for
Design and Manufacturing, Benefits of CAD/ CAM - Computer
peripherals for CAD/ CAM, Design workstation, Graphic terminal,
CAD/ CAM software- definition of system software and application
software, CAD/ CAM database and structure. Geometric Modeling:
Wire frame modeling, wire frame entities, Interpolation and
approximation of curves, Concept of parametric and non-parametric
representation of curves, Curve fitting techniques, definitions of cubic
spline, Bezier, and B-spline.
 UNIT - II Surface modeling: Algebraic and geometric form,
Parametric space of surface, Blending functions, parametrization of
surface patch, Subdividing, Cylindrical surface, Ruled surface,
Surface of revolution Spherical surface, Composite surface, Bezier
surface. B-spline surface, Regenerative surface and pathological
conditions. Solid Modelling: Definition of cell composition and
spatial occupancy enumeration, Sweep representation, Constructive
solid geometry, Boundary representations.
CAD & CAM Syllabus
 UNIT – III NC Control Production Systems: Numerical control,
Elements of NC system, NC part programming: Methods of NC
part programming, manual part programming, Computer assisted
part programming, Post Processor, Computerized part program,
SPPL (A Simple Programming Language). CNC, DNC and
Adaptive Control Systems.
 UNIT – IV Group Technology: Part families, Parts classification
and coding. Production flow analysis, Machine cell design.
Computer aided process planning: Difficulties in traditional
process planning, Computer aided process planning: retrieval type
and generative type, Machinability data systems. Computer aided
manufacturing resource planning: Material resource planning,
inputs to MRP, MRP output records, Benefits of MRP, Enterprise
resource planning, Capacity requirements planning
 UNIT – V Flexible manufacturing system: F.M.S equipment, FMS
layouts, Analysis methods for FMS benefits of FMS. Computer
aided quality control: Automated inspection- Off-line, On-line,
contact, Non-contact; Coordinate measuring machines, Machine
vision. Computer Integrated Manufacturing: CIM system, Benefits
of CIM
CAD & CAM
TEXT BOOKS:
1. CAD/CAM Concepts and Applications / Alavala /
PHI
2. CAD/CAM Principles and Applications / P. N. Rao /
Mc Graw Hill
REFERENCE BOOKS:
1. CAD/CAM/ Groover M.P/ Pearson
2. 2. CAD/CAM/CIM/ Radhakrishnan and
Subramanian / New Age
 The world’s first CAM software program using a numerical control programming
tool named PRONTO was developed in 1957 by DR Patrick j. Hanratty
 Patrick J. Hanratty was an American computer scientist and businessperson, known
as the "Father of CAD/CAM"—computer-aided design and computer-aided
manufacturing
 Up to 2013, he was President and CEO of Manufacturing and Consulting Services
(MCS) of Scottsdale, Arizona, a company he founded.
 According to the University of California in 2012, industry analysts think that "70
percent of all 3-D mechanical CAD/CAM systems available today trace their roots
back to Hanratty’s original code"
 Pierre Etienne Bezier was a French engineer and one of the founders of the
fields of solid, geometric and physical modeling as well as in the field of
representing curves, especially in computer-aided design and manufacturing
systems.
 As an engineer at Renault, he became a leader in the transformation of design
and manufacturing, through mathematics and computing tools, into computer-
aided design and three-dimensional modeling.
 Bezier patented and popularized the Bezier curves and Bezier surfaces that are
now used in most computer-aided design and computer graphics systems.
 Bezier began researching CAD/CAM in 1960 while at Renault, focusing on the
UNISURF system he developed for use with drawing machines, computer
control, interactive free-form curves, surface design and 3D milling for
manufacturing clay models and masters. UNISURF debuted in 1968 and has
been in full use since 1975.
Fundamentals of CAD/ CAM,
1.1 INTRODUCTION
 CAD/CAM is a term which means computer-aided design
and computer- aided manufacturing.
 It is the technology concerned with the use of digital
computers to perform certain functions in design and
production.
 This technology is moving in the direction of greater
integration of design and manufacturing, two activities
which have traditionally been treated as distinct and
separate functions in a production firm.
 Ultimately, this technology will be directed toward one
goal:
The fully automated factory of the future
In engineering practice, CAD/CAM has been utilised in different
ways by different people as shown in Figure
Computer-aided design (CAD)
1. Computer-aided design (CAD) can be defined as the use of computer
systems to assist in the creation, modification, analysis, or optimization of
a design.
2. The computer systems consist of the hardware and software to perform the
specialized design functions required by the particular user firm.
3. The CAD hardware typically includes the computer, one or more graphics
display terminals, keyboards, and other peripheral equipment.
4. The CAD software consists of the computer programs to implement computer
graphics on the system plus application programs to facilitate the engineering
functions of the user company.
5. Examples of these application programs include stress-strain analysis of
components, dynamic response of mechanisms, heat-transfer calculations, and
numerical control part programming.
6. The collection of application programs will vary from one user firm to the next
because their product lines, manufacturing processes, and customer markets
are different.
7. These factors give rise to differences in CAD system requirements.
Computer-aided manufacturing (CAM)
1. Computer-aided manufacturing (CAM) can be defined as the use
of computer systems to plan, manage, and control the operations
of a manufacturing plant through either direct or indirect
computer interface with the plant's production resources.
2. As indicated by the definition, the applications of computer-aided
manufacturing fall into two broad categories:
3. 1. Computer monitoring and control. These are the direct
applications in which the computer is connected directly to the
manufacturing process for the purpose of monitoring or
controlling the process.
4. 2. Manufacturing support applications. These are the indirect
applications in which the computer is used in support of the
production operations in the plant, but there is no direct interface
between the computer and the manufacturing process.
1.2 ROLE OF COMPUTERS IN INDUSTRIAL
MANUFACTURING
• The role of computers in industrial manufacturing
is broadly classified into the following three groups:
1. Pre-processing support applications of the
manufacturing system (Support functions)
2. Monitoring and control of the manufacturing
process (directly interface)
3. Post-processing support applications of the
manufacturing system (Support functions)
1.Pre-processing support applications
of the manufacturing system
Role of Computers in Industrial Manufacturing
The first category involves all the support functions that computers can provide to
facilitate the efficient, and economical manufacturing of a product:
1. Computer-aided design and drafting (Autocad,Creo,Solidworks,Ugnx)
2. Finite element analysis (ANSYS, SimScale, COMSOL Multiphysics, OpenFoam, ABAQUS,
Altair HyperWorks,Nastran)’
3. Computer-aided part programming (Fusion 360,SOLIDWORKS,Solid Edge,SolidWorks
CAM,GibbsCAM,CAMWorks,NX CAM)
4. Computer-aided process planning
MIPLAN,MITURN,UNIVARTION,KAPLAN,COMPLAN,SMT,TAMCAM
5. Computer-aided scheduling
6. Computer-aided tool design
7. Computer-aided material requirement planning
 The computer indirectly supports the manufacturing process to provide part
programming , process planning, time standards for manufacturing operations,
production scheduling, fore casting and inventory, and instructions and information
as shown in Figure.
 In this system, human beings are required either to enter the input to the computer or
to interpret the computer output and implement the required action.
2.Monitoring and control of the
manufacturing process
2.Monitoring and control of the manufacturing process
1. The second category includes applications wherein
computers are directly interfaced with manufacturing.
2. The computer is connected directly to the manufacturing
process for the purpose of monitoring or controlling the
process as shown in Figure.
3. Monitoring involves a direct interface of the computer with
the manufacturing process for the purpose of observing the
process and collecting data from the process (Figure a)).
4. Manufacturing process is controlled by the operator but not
by the computer.
5. Controlling the computer implies not only monitoring the
manufacturing process but also controlling the process
based on the observations (Figure (b))
6. The computer issues command signals to the manufacturing
process on the basis of control algorithms contained in its
software.
3.Post-processing support applications of the manufacturing system
 The third category consists of all the support functions that
enable computers to deliver quality product to the
customers. These include:
1. Computer-aided assembly
2. Computer-aided inspection and quality control
3. Computer-aided cost analysis
4. Computer-aided packing and Labelling
5. Computer-aided analysis of market feedbacks
6. Computer-aided billing
 The use of computers in industrial manufacturing signifies
a methodological approach to be implemented in the entire
process of product development and manufacture.
 This requires a whole lot of enabling technologies (CAD,
CAM, computer-integrated manufacturing, Business
functions, etc.) to be implemented with the aid of
computers.
1.3 WHAT IS CAD
• CAD may be defined as a design process using sophisticated computer
graphics techniques, backed by computer software packages, to aid in the
analytical, development, costing, and ergonomic problems associated with
design work.
• The implementation of a CAD process on a CAD/CAM system is shown in
Figure.
• Once a conceptual design is materialised, the geometric model can be
started.
• The choice of a geometric model depends on the type of analysis to be
performed.
• A valid geometric model is created by the CAD system through its definition
translator that converts the designer input into the proper database format.
• Interface algorithms are provided by the system to extract the required data
from the model database to perform engineering analysis.
• In the case of finite element analysis, these algorithms form the finite
element modelling of the system.
• Design testing and evaluation may necessitate changing the geometric
model before finalising it.
• When the final design is achieved, the drafting and detailing of the models
starts, followed by documentation and production of final drawings.
1.4 WHAT IS CAM
CAM may be defined as the use of computer systems to plan, manage, and control the
operations of a manufacturing plant through either direct or indirect computer
interface with the production resources of the plant.
 The implementation of the CAM process on the CAD/CAM system is shown in
Figure.
 The geometric model generated during the CAD process forms the basis for the
CAM process.
 Various activities in CAM may require different types of information of the
CAD process.
 Interface algorithms are used to extract such information from the CAD
database.
 NC programme, along with ordering tools and fixtures, result from process
planning.
 Once the parts are manufactured, computer-aided quality control software is
used to inspect the parts.
 This is achieved by superposing an image of the real part with a master image
stored in its model database.
 After passing inspection, all the parts are assembled by robots to result in the final
product.
1.5. PRODUCT LIFE CYCLE
1.5. PRODUCT LIFECYCLE
 A manufactured product has a life.
 The demand for a product does not last long.
 The lifecycle is driven by customers and markets, which demand the
product. The product cycle begins with a concept, an idea for a product.
 This concept is cultivated, refined, analysed, improved upon and
translated into a plan for the product through the design engineering
process.
 The conventional product lifecycle is shown in Figure 1.6.
 In a traditional manufacturing environment, after the design of the
product, the part prints are released for production.
 The production engineering section would first consider the feasibility of
production of the particular product.
 After its feasibility is ascertained, process planning is done so that the
product can be manufactured at the lowest possible cost.
 Any redesign that is needed for improving the producibility of the product
without comprising on its functionality would have to be done at this
stage.
 After the process plan for manufacturing is decided, the necessary actions are undertaken for its
implementations.
 These include:
Making of the requisite tools
Acquisition of new equipment or tools
Procurement of the raw materials
Releasing of the detailed operational instructions to the shop floor, etc.
CAD PRODUCT LIFE CYCLE
 The product lifecycle in a computer-aided manufacturing
environment is shown in Figure
 The product begins with a need which is identified on the basis of
the customers' and market's demands.
 The product goes through two main processes from inception to a
finished product: which are:
 The design process, and
 The manufacturing process
• The philosophy, functionality, and uniqueness of the
product are all determined during synthesis.
• Most of the information generated during synthesis is
qualitative and consequently difficult to capture in a
computer system.
• The information establishes the relationship among the
various product parts.
 The end goal of the synthesis is a conceptual design of the prospective
product.
 The analysis begins with an attempt to put the conceptual design in the
context of the abstracted engineering sciences to evaluate the performance
of the expected product.
 This constitutes design modelling and simulation.
 The quality of the results and decisions involved in the activities tofollow
such as design analysis, optimisation, and evaluation is directly related to
and limited by the quality of the chosen design model.
 A computer environment wherein various design alternatives can be
investigated is ideal for making better design decisions in shorter periods
of time.
 Once the major elements of the design have been analysed and their
nominal dimensions determined, the design evaluation phase starts.
 Prototypes can be built in a laboratory or a computer to test the design.
 The designer can also generate bills of materials, specify tolerances, and
perform cost analyses.
 The last phase of the analysis is design communication and documentation,
which involves preparation of drawings, reports and presentations.
 Drawings are utilised to produce blueprints to be passed to the
manufacturing process.
1.6 MANUFACTURING INDUSTRIES
There is a wide variety of basic industries, including not only manufacturing
but all others as well.
There are differences in the way the product cycle is implemented for different
manufacturing industries.
The manufacturing industries can be classified according to the:
1. Quantity of the product made:
 Job shop production
 Batch production
 Mass production of discrete products
 Continuous flow process
2. Arrangement of physical facilities:
 Fixed position layout
 Process layout
 Product flow rate
3. Manufacturing automation:
 Fixed automation
 Programmable automation
 Flexible automation
1.7 TYPES OF PRODUCTION
• Production activities can be classified according to the quantity of
the product made.
• In this classification (Figure 1.8), there are four types of
production: job shop production, batch production,
• mass production of discrete products, and continuous flow process.
• Job Shop Production
• This category involves a low volume of production.
• The manufacturing lot sizes in this case are
• very small, preferably one of a kind.
• There is a great variety in the type of work.
• The manufacturing equipment must be flexible and general
purpose to facilitate this variety of work.
• Examples of products manufactured in a job shop are machine
tools, space vehicles, aircraft, and prototypes of
• future products.
Batch Production
 Batch production refers to the manufacturing of products in medium lots.
 The lots may be produced only once and may be manufactured at regular
intervals.
 The purpose of batch production is often to satisfy continuous customer
demand for an item.
 The production equipment must be general purpose but designed for higher
rates of production.
 Batch production industries include machine shops, casting foundries,
plastic moulding factories and press working building
Mass Production
 This category involves a very high volume of production.
 The equipment in this case is completely dedicated to the manufacture of a
particular product, and there are very high demand rates for the product.
 Examples of this production include automobiles, household appliances, etc.
 Continuous Flow Production
 This category involves continuous dedicated bulk manufacturing of large
amounts of a product.
 Examples of these products include continuous chemical plants and oil
refineries.
1.7.4 Continuous Flow production
• This category involves continuous dedicated bulk
manufacturing of large amounts of a product.
• Examples of these products include continuous
chemical plants and oil refineries.
1.8 TYPES OF PLANT LAYOUT
• A Plant layout comprises the arrangement of physical facilities in a
manufacturing plant.
• There are three types of plant layouts shown in Figure: fixed position
layout, process layout and product flow layout.
1.Fixed Position Layout
• In this type of layout, the term 'fixed position' refers to the product. The
product remains at one location because of its size and weight, and the
equipment and machinery used in its manufacturing are brought to it.
• Examples this type of product are aircraft assembly and ship building
2.Process Layout
• In a process layout the production machines are arranged into groups
according to the type of manufacturing process used.
• For instance, the lathes are in one department, drill machines are in
another, etc.
• The process layout is typically used in job shop and batch production.
3.Product Flow Layout
• If a plant layout is specially used for the manufacture of one product or
class of product in large volumes, the plant facilities are arranged to
produce the plant.
1.9 TYPES OF AUTOMATION
• Automation is a technology concerned with the
application of mechanical, electrical, electronic and
computer-based systems to operate and control
production.
• An automated system should be highly flexible to
survive several product lifecycles.
• Automation systems can be classified into three
basic types:
• fixed automation,
• programmable automation and
• flexible automation
1.Fixed Automation
• This signifies a system in which the sequence of
processing operations is fixed by the equipment
configuration.
• The operations in the sequence are usually simple.
• It is the integration and configuration of many such
operations into one piece of equipment that makes the
system complex.
• The typical features of fixed automation are:
High initial investment for custom-engineered
equipment.
High production rates.
Relative inflexibility in accommodation of product
changes.
• The examples of fixed automation include mechanised
assembly lines like conveyors and machining transfer
2.Programmable Automation
• In programmable automation, the production machinery
is designed with the capability to change the sequence
of operation to accommodate different products.
• The operation sequence is controlled by a programme,
which consists of a set of coded instructions so that the
system can read and interpret them.
• New programmes can be prepared and entered into the
equipment to produce new products.
• The typical features of programmable automation are:
High initial investment for general purpose equipment
Low production rates relative to fixed automation
Flexibility to accommodate product changes
Most suitable for batch production
3.Flexible Automation
• Flexible automation is one that is capable of
manufacturing a variety of products or parts.
• The features of flexible automation are:
• High initial investment for custom-engineered
equipment.
• Continuous production of variable mixtures of
products or parts Flexibility to accommodate
product changes Most suitable for mass
production.
1.10 APPLICATIONS OF CAD/CAM
CAD/CAM plays a vital role in the manufacturing of qualitative products. The import
applications
of CAD/CAM are as follows:
1. Geometric modelling: It enables users to undertake the modelling of complex
products,editing and manipulation of existing geometry, drafting and documentation.
2. Design engineering analysis:
Engineering analysis takes the form of stress-strainanalysis, heat transfer analysis,
dynamic analysis,optimisation of product size and shape, etc. Finite element analysis
is available on most CAD/CAM systems to aid design engineering analysis.
3. Design evaluation and review: CAD/CAM features help in evaluating and reviewing
the product design as follows:
• Automatic dimensioning of routines, which determine the precise distance measures
between surfaces on the geometry.
• Inference checking routines, which identify whether two objects occupy the same
space or not, this is especially helpful in the design of assemblies.
• Kinetic routines, which test the operation of mechanical linkages using the animation
capability of CAD/CAM systems.
4. Manufacturing database: When documentation (i.e., dimensions, material
specifications, bill of materials, etc.) is created for the product design, much of the
required database to manufacture the product is also created.
5. Computer-aided process planning (CAPP): The process planning
procedure is highly dependent on the experience and judgment of
the planner. Accordingly, there are differences among the operation
sequences developed by the various planners, CAPP facilitates
production planning that is rational, consistent, and perhaps even
optimal.
6. Interactive graphics NC part programming: G. and M-codes can be
developed
directly from the geometry modelling of the product,
7. Finely tuned production planning: Computerised systems have been
developed for forecasting, production planning, development of the
master schedule, purchasing, etc,
8. Material requirements planning (MRP): It involves determining
when to order raw materials and components for assembled
products.
9. Shop floor control: It involves a direct connection between the
computer and the manufacturing process for the purpose of
monitoring the operation,
10. Computer-aided inspection and quality control: Computer-aided
inspection and testing help in improving the product quality
Benefits of CAD/ CAM
l. Improved engineering productivity
2. Shorter lead times
3. Reduced engineering personnel requirements
4. Customer modifications are easier to make
5. Faster response to requests for quotations
6. Avoidance of subcontracting to meet schedules
7. Minimized transcription errors 8. Improved accuracy of
design
9. In analysis, easier recognition of component
interactions
10. Provides better functional analysis toreduce
prototype testing
ll. Assistance in preparation of documentation
l2. Designs have more standardization
l3. Better designs provided
l4. Improved productivity in tool design
l5. Better knowledge of costs provided
l6. Reduced training time for routine drafting tasks and NC part
programming
l7. Fewer errors in NC part programming
l8. Provides the potential for using more existing parts and tooling
l9. Helps ensure designs are appropriate to existing manufacturing
techniques
20. Saves materials and machining time by optimization algorithms
21. Provides operational results on the status of work in progress
22. Makes the management of design personnel on projects more
effective
23. Assistance in inspection of complicated parts
24. Better communication interfaces and greater understanding among
engineers, designers, drafters, management, and different project groups.
Benefits in manufacturing
 The benefits of computer-aided design carry over into
manufacturing
 These manufacturing benefits are found in the following
areas:
 Tool and fixture design for manufacturing
 Numerical control part programming
 Computer-aided process planning
 Assembly lists (generated by CAD) for production
 Computer-aided inspection
 Robotics planning
 Group technology
 Shorter manufacturing lead times through better scheduling
 These benefits are derived largely from the CAD/CAM data
base, whose initial framework is established during computer-
aided design.
QUESTION BANK
Descriptive Questions
1. What is CAD?
2. What is CAM?
3. Explain the product lifecycle in conventional and
computer-aided manufacturing environments.
4. Classify the manufacturing industries on the basis of
the type of production, plant layout and automation,
5. Explain the various categories of production.
6. Explain the various categories of plant layouts.
7. Explain the various categories of automation.
8. What are the various applications of CAD/CAM?
Hardware in computer-aided Design
Introduction:
1. Hardware components for computer-aided design are
available in a variety of sizes, configurations, and
capabilities.
2. Hence it is possible to select a CAD system that meets the
particular computational and graphics requirements of the
user firm.
3. Engineering firms that are not involved in production
would choose a system exclusively for drafting and design-
related functions.
4. Manufacturing firms would choose a system to be part of a
company-wide CAD/CAM system.
5. A modern computer-aided design system is based on
interactive computer graphics (ICG). However, the scope
of computer-aided design includes other computer systems
as well.
• Typically, a stand-alone CAD system would include the following hardware
components:
One or more design workstations.
• These would consist of:
1. A graphics terminal
2. Operator input devices
3. One or more plotters and other output devices
4. Central processing unit (CPU)
5. Secondary storage
THE DESIGN WORKSTATION
 The CAD workstation is the system interface with the outside world.
 It represents a significant factor in determining how convenient and
efficient it is for a designer to use the CAD system.
 The workstation must accomplish five functions :
1.It must interface with the central processing unit.
2.It must generate a steady graphic image for the user.
3.It must provide digital descriptions of the graphic image.
4.It must translate computer commands into operating functions.
5.It must facilitate communication between the user and the
system.
The use of interactive graphics has been found to be the best approach
to accomplish these functions.
 A typical interactive graphics workstation would consist of the
following hardware components:
1.A graphics terminal
2.Operator input devices
A graphics design workstation showing these components is
illustrated in Figure
1.THE GRAPHICS TERMINAL
1. There are various technological approaches which
have been applied to the development of graphics
terminals.
2. The technology continues to evolve as CAD system
manufactures attempt to improve their products and
reduce their costs.
3. In this section we present a discussion of the current
technology in interactive computer graphics terminals
Image generation in computer graphics
Image generation in computer graphics
1. Nearly all computer graphics terminals available today
use the cathode ray tube (CRT) as the display device.
2. Television sets use a form of the same device as the
picture tube.
3. The operation of the CRT is illustrated in Figure
4. A heated cathode emits a high-speed electron beam
onto a phosphor-coated glass screen.
5. The electrons energize the phosphor coating, causing
it to glow at the points where the beam makes contact
By focusing the electron beam, changing its intensity,
and controlling its point of contact against the
phosphor coating through the use of a deflector
system, the beam can be made to generate a picture
on the CRT screen.
• There are two basic techniques used in current
computer graphics terminals for generating the
image on the CRT screen. They are:
1. Stroke writing
2. Raster scan
Other names for the stroke-writing technique
include line drawing, random position, vector
writing, stroke writing, and directed beam.
• Other names for the raster scan technique include
digital TV and scan graphics.
1. Stroke writing
1. The stroke-writing system uses an electron beam which
operates like a pencil to create a line image on the CRT screen?
2. The image is constructed out of a sequence of straight-line
segments.
3. Each line segment is drawn on the screen by directing the beam
to move from one point on the screen to the next, where each
point is defined by its x and y coordinates.
4. The process is portrayed in Figure.
5. Although the procedure results in images composed of only
straight lines, smooth curves can be approximated by making
the connecting line segments short enough.
2. Raster scan
1. In the raster scan approach, the viewing screen is
divided into a large number of discrete phosphor
picture elements, called pixels.
2. The matrix of pixels constitutes the raster.
3. The number of separate pixels in the raster display
might typically range from 256 ? 256 (a total of over
65,000) to 1024 ? 1024 (a total of over 1,000,000
points).
4. Each pixel on the screen can be made to glow with a
different brightness.
5. Color screens provide for the pixels to have different
colors as well as brightness.
1. During operation, an electron beam creates the image by sweeping
along a horizontal line on the screen from left to right and
energizing the pixels in that line during the sweep.
2. When the sweep of one line is completed, the electron beam
moves to the next line below and proceeds in a fixed pattern as
indicated in Figure.
3. After sweeping the entire screen the process is repeated at a rate of
30 to 60 entire scans of the screen per second.
Graphics terminals for computer-aided design
Various types of CRT displays are broadly categorized into:
1. Direct view storage tube (DVST).
2. Vector refresh.
3. Raster refresh. (digital TV)
1. The DVST (Direct View Storage Tube) has the standard
CRT electron gun and deflection system for location of the
beam onto the screen.
2. The picture is stored as a charge in the phosphor mesh
located behind the screen surface.
3. Once displayed, the picture remains on the screen until it is
explicitly erased. Therefore, complex pictures can be drawn
without flicker at high resolution.
4. One cannot alter a DVST picture except by erasing the entire
screen and drawing it again.
5. The inability to erase and edit individual areas of the drawing
is a major drawback of the DVST system.
6. Colored pictures are not usually available with a DVST.
7. This can be a distinct disadvantage, particularly for
three-dimensional drawings.
8. Animation is also difficult to achieve, a factor that
effectively disallows such vital facilities as tool-path
simulation, and dynamic analysis of mechanisms
2.Vector refresh.
2.Vector refresh.
• In vector refresh display, the deflection system of the CRT is
controlled and driven by the vector and character generators and
digital-to-analog converters.
• The refresh buffer stores the display file that contains points, lines,
characters, and other attributes of the picture to be drawn.
• These commands are interpreted and processed by the display
processor.
• The electron beam accordingly excites the phosphor that glows for
a short period.
• In order to maintain a steady flicker-free image, the
screen must be refreshed or re-drawn at least 30 or
60 times per second.
• Vector refresh displays are particularly noted for
their bright, clear image, and high drawing speed.
The refresh operation is well-suited to fast moving
animation of the screen display in either 2D or 3D.
• The chief disadvantages of vector refresh displays
are their high cost, and their tendency to flicker on
complex drawings if the refresh rate becomes less
than the flicker threshold of the eye.
• Color displays are possible, but again are only
available at high cost
3. Raster refresh. (digital TV)
1. Raster refresh display works on the principle of a domestic
television set.
2. In raster display, the display screen area is divided horizontally
and vertically into a matrix of small elements called picture
elements (pixels).
3. A pixel is the smallest addressable area on a screen as shown in
Figure.
4. A n N x M resolution defines a screen with N rows and M
columns. Each row defines a scan line.
5. A typical resolution of a raster display is 1280 X 1204.
6. The pixels are controlled by the electron beam as it sweeps across
the screen from one side to the other.
1. The beam always starts its sweep from the top left-
hand corner of the screen, regardless of what has
been drawn, finishes on a horizontal line to the
right, moves down one row of pixels, returns, and
starts again from the left.
2. The display is completed when the beam has
reached the bottom right of the screen.
3. It then refreshes by commencing the whole
procedure again at the top left. Each refresh
operation takes about 0.02 seconds.
4. Images are displayed by converting geometric in
format ion into pixel values, which arc then
converted into electron beam deflection through the
display processor and the deflection system
color raster display
1. In a color raster display, there are three electron
guns, one for each of the primary colors, red, green
and blue.
2. The electron guns are frequently arranged in a
triangular pattern corresponding to a similar
triangular pattern of red, green and blue phosphor
dots on the face of the CRT.
3. In order to ensure that the individual electron guns
excite the correct phosphor dots (e.g., the red gun
excites only the red phosphor dot), a perforated metal
grid is placed between the electron guns and the face
of the CRT.
4. The perforations in the shadow mask are arranged in
the same triangular pattern as the phosphor dots.
1. The distance between perforations is called the pitch.
2. The color guns are arranged so that the individual
beams converge and intersect at the shadow mask.
3. Upon passing through the hole in the shadow mask,
the red beam, for example, is prevented or masked
from intersecting either the green or blue phosphor
dot; it can only intersect the red phosphor dot.
4. By varying the strength of the electron beam for each
individual primary color, different shades (intensities)
are obtained.
5. These primary color shades are combined into a
number of colors for each pixel.
2.Operator input devices
• Operator input devices are provided at the graphics
workstation to facilitate convenient communication between
the user and the system.
• Workstations generally have several types of input devices to
allow the operator to select the various preprogrammed
input functions.
• These functions permit the operator to create or modify an
image on the CRT screen or to enter alphanumeric data into
the system.
• This results in a complete part on the CRT screen as well as a
complete geometric description of the part in the CAD data
base.
Different CAG system vendors offer different types of
operator input_ devices. These devices can be divided into
three general categories:
Cursor control devices
Digitizers
Alphanumeric and other keyboard terminals
Of the three, cursor control devices and digitizers are both used for
graphical interaction with the system. Keyboard terminals are used as
input devices for commands and numerical data.
There are two basic types of graphical interaction accomplished by
means of cursor control and digitizing:
Creating and positioning new items on the CRT screen
Pointing at or otherwise identifying locations on the screen, usually
associated with existing images
Ideally, a graphical input device should lend itself to both of these
functions. However, this is difficult to accomplish with a single unit
and that is why most workstations have several different input
devices.
Thank you
B.Narsaiah

More Related Content

What's hot

Unit 2 curves & surfaces
Unit 2  curves & surfacesUnit 2  curves & surfaces
Unit 2 curves & surfaces
S.DHARANI KUMAR
 
Apt programming
Apt programmingApt programming
Apt programming
Vemulapalli Das
 
Nc part programming
Nc part programmingNc part programming
Nc part programming
Vemulapalli Das
 
Introduction of computer aided manufacturing.pptx
Introduction of computer aided manufacturing.pptxIntroduction of computer aided manufacturing.pptx
Introduction of computer aided manufacturing.pptx
Chirag Patel
 
Numeric control
Numeric controlNumeric control
Numeric control
KANA RAM MEENA
 
cad design process VS conventional design process
cad design process VS conventional design processcad design process VS conventional design process
cad design process VS conventional design process
Jagilam Kumar
 
Group technology
Group technologyGroup technology
Group technology
jntuhcej
 
Unit 4-ME8691 & COMPUTER AIDED DESIGN AND MANUFACTURING
Unit 4-ME8691 & COMPUTER AIDED DESIGN AND    MANUFACTURINGUnit 4-ME8691 & COMPUTER AIDED DESIGN AND    MANUFACTURING
Unit 4-ME8691 & COMPUTER AIDED DESIGN AND MANUFACTURING
Mohanumar S
 
Intro to CAD CAM Tools
Intro to CAD CAM ToolsIntro to CAD CAM Tools
Intro to CAD CAM Tools
Abhay Gore
 
ppt on cnc
ppt on cncppt on cnc
ppt on cnc
Pankaj Dhut
 
FUNDAMENTALS OF CNC & PART PROGRAMMING - UNIT - 4 CAD&M
FUNDAMENTALS OF CNC & PART PROGRAMMING - UNIT - 4 CAD&MFUNDAMENTALS OF CNC & PART PROGRAMMING - UNIT - 4 CAD&M
FUNDAMENTALS OF CNC & PART PROGRAMMING - UNIT - 4 CAD&M
Balamurugan Subburaj
 
Lecture 3 Computer - Aided Manufacturing (CAM)
Lecture 3 Computer - Aided Manufacturing (CAM)Lecture 3 Computer - Aided Manufacturing (CAM)
Lecture 3 Computer - Aided Manufacturing (CAM)
Amanuel Diriba From Jimma Institute of Technology
 
CIM Computer Integrated Manufacturing
CIM Computer Integrated ManufacturingCIM Computer Integrated Manufacturing
CIM Computer Integrated Manufacturing
TanuVerma39
 
INTRODUCTION TO CAD,WORKSTATION & DESIGN PROCESS
INTRODUCTION TO CAD,WORKSTATION & DESIGN PROCESSINTRODUCTION TO CAD,WORKSTATION & DESIGN PROCESS
INTRODUCTION TO CAD,WORKSTATION & DESIGN PROCESSAbhilash kk
 
CAD/CAM
CAD/CAMCAD/CAM
CAD/CAM
adi000055
 
COMPUTER AIDED DESIGN
COMPUTER AIDED DESIGNCOMPUTER AIDED DESIGN
COMPUTER AIDED DESIGN
ravikumarmrk
 
CNC Machines
CNC MachinesCNC Machines
CNC Machines
pratik207
 

What's hot (20)

Unit 2 curves & surfaces
Unit 2  curves & surfacesUnit 2  curves & surfaces
Unit 2 curves & surfaces
 
Apt programming
Apt programmingApt programming
Apt programming
 
Nc part programming
Nc part programmingNc part programming
Nc part programming
 
Introduction of computer aided manufacturing.pptx
Introduction of computer aided manufacturing.pptxIntroduction of computer aided manufacturing.pptx
Introduction of computer aided manufacturing.pptx
 
Numeric control
Numeric controlNumeric control
Numeric control
 
cad design process VS conventional design process
cad design process VS conventional design processcad design process VS conventional design process
cad design process VS conventional design process
 
Group technology
Group technologyGroup technology
Group technology
 
Introduction to cad cam
Introduction to cad camIntroduction to cad cam
Introduction to cad cam
 
Unit 4-ME8691 & COMPUTER AIDED DESIGN AND MANUFACTURING
Unit 4-ME8691 & COMPUTER AIDED DESIGN AND    MANUFACTURINGUnit 4-ME8691 & COMPUTER AIDED DESIGN AND    MANUFACTURING
Unit 4-ME8691 & COMPUTER AIDED DESIGN AND MANUFACTURING
 
CAD/CAM/CIM (Lecture 1 CAD)
CAD/CAM/CIM  (Lecture 1 CAD)CAD/CAM/CIM  (Lecture 1 CAD)
CAD/CAM/CIM (Lecture 1 CAD)
 
Intro to CAD CAM Tools
Intro to CAD CAM ToolsIntro to CAD CAM Tools
Intro to CAD CAM Tools
 
ppt on cnc
ppt on cncppt on cnc
ppt on cnc
 
FUNDAMENTALS OF CNC & PART PROGRAMMING - UNIT - 4 CAD&M
FUNDAMENTALS OF CNC & PART PROGRAMMING - UNIT - 4 CAD&MFUNDAMENTALS OF CNC & PART PROGRAMMING - UNIT - 4 CAD&M
FUNDAMENTALS OF CNC & PART PROGRAMMING - UNIT - 4 CAD&M
 
CIM
CIMCIM
CIM
 
Lecture 3 Computer - Aided Manufacturing (CAM)
Lecture 3 Computer - Aided Manufacturing (CAM)Lecture 3 Computer - Aided Manufacturing (CAM)
Lecture 3 Computer - Aided Manufacturing (CAM)
 
CIM Computer Integrated Manufacturing
CIM Computer Integrated ManufacturingCIM Computer Integrated Manufacturing
CIM Computer Integrated Manufacturing
 
INTRODUCTION TO CAD,WORKSTATION & DESIGN PROCESS
INTRODUCTION TO CAD,WORKSTATION & DESIGN PROCESSINTRODUCTION TO CAD,WORKSTATION & DESIGN PROCESS
INTRODUCTION TO CAD,WORKSTATION & DESIGN PROCESS
 
CAD/CAM
CAD/CAMCAD/CAM
CAD/CAM
 
COMPUTER AIDED DESIGN
COMPUTER AIDED DESIGNCOMPUTER AIDED DESIGN
COMPUTER AIDED DESIGN
 
CNC Machines
CNC MachinesCNC Machines
CNC Machines
 

Similar to CAD AND CAM PPT.pptx

Module 1
Module 1Module 1
Module 1
Module 1Module 1
CAD_CAM_LECTURE_NOTES.pdf
CAD_CAM_LECTURE_NOTES.pdfCAD_CAM_LECTURE_NOTES.pdf
CAD_CAM_LECTURE_NOTES.pdf
MohamadHuzaimiAbdull
 
CAD/CAM Lecture #2
CAD/CAM Lecture #2CAD/CAM Lecture #2
CAD/CAM Lecture #2
Yugal Kishor Sahu
 
COMPUTER AIDED DESIGN / COMPUTER AIDED MANUFACTURING (CAD/CAM
COMPUTER AIDED DESIGN / COMPUTER AIDED MANUFACTURING  (CAD/CAMCOMPUTER AIDED DESIGN / COMPUTER AIDED MANUFACTURING  (CAD/CAM
COMPUTER AIDED DESIGN / COMPUTER AIDED MANUFACTURING (CAD/CAM
shishirrathod1
 
Introduction to CAD-CAM.pdf
Introduction to CAD-CAM.pdfIntroduction to CAD-CAM.pdf
Introduction to CAD-CAM.pdf
rajauesi2002
 
Unit1 km
Unit1 kmUnit1 km
Unit1 km
manojg1990
 
evolution of cad/cam
evolution of cad/camevolution of cad/cam
evolution of cad/cam
Denny John
 
Computer integrated manufacturing
Computer  integrated  manufacturingComputer  integrated  manufacturing
Computer integrated manufacturing
GIEDEEAM SOLAR and Gajanana Publications, LIC
 
CAD/CAM Lecture #3
CAD/CAM Lecture #3CAD/CAM Lecture #3
CAD/CAM Lecture #3
Yugal Kishor Sahu
 
azw
azwazw
AJ-ch01.intro Zeid.ppt
AJ-ch01.intro Zeid.pptAJ-ch01.intro Zeid.ppt
AJ-ch01.intro Zeid.ppt
AVINASHGUDIMETLA
 
Nx file
Nx fileNx file
Nx file
Nx fileNx file
Part 1-Introduction to CAD-CAM-CAE.pptx
Part 1-Introduction to CAD-CAM-CAE.pptxPart 1-Introduction to CAD-CAM-CAE.pptx
Part 1-Introduction to CAD-CAM-CAE.pptx
Khalil Alhatab
 
Computer Aided Design and Computer Aided Manufacturing
Computer Aided Design and Computer Aided ManufacturingComputer Aided Design and Computer Aided Manufacturing
Computer Aided Design and Computer Aided Manufacturing
SHITALUDAGAVE2
 
Cad cam
Cad camCad cam
Cad cam
Ajay Singh
 
CAD CAM Introduction 18ME72
CAD CAM   Introduction 18ME72CAD CAM   Introduction 18ME72
CAD CAM Introduction 18ME72
Mohammed Imran
 
Cadcampart1
Cadcampart1Cadcampart1
Cadcampart1
abhaykhot2007
 
CAD/CAM Lecture #1
CAD/CAM Lecture #1CAD/CAM Lecture #1
CAD/CAM Lecture #1
Yugal Kishor Sahu
 

Similar to CAD AND CAM PPT.pptx (20)

Module 1
Module 1Module 1
Module 1
 
Module 1
Module 1Module 1
Module 1
 
CAD_CAM_LECTURE_NOTES.pdf
CAD_CAM_LECTURE_NOTES.pdfCAD_CAM_LECTURE_NOTES.pdf
CAD_CAM_LECTURE_NOTES.pdf
 
CAD/CAM Lecture #2
CAD/CAM Lecture #2CAD/CAM Lecture #2
CAD/CAM Lecture #2
 
COMPUTER AIDED DESIGN / COMPUTER AIDED MANUFACTURING (CAD/CAM
COMPUTER AIDED DESIGN / COMPUTER AIDED MANUFACTURING  (CAD/CAMCOMPUTER AIDED DESIGN / COMPUTER AIDED MANUFACTURING  (CAD/CAM
COMPUTER AIDED DESIGN / COMPUTER AIDED MANUFACTURING (CAD/CAM
 
Introduction to CAD-CAM.pdf
Introduction to CAD-CAM.pdfIntroduction to CAD-CAM.pdf
Introduction to CAD-CAM.pdf
 
Unit1 km
Unit1 kmUnit1 km
Unit1 km
 
evolution of cad/cam
evolution of cad/camevolution of cad/cam
evolution of cad/cam
 
Computer integrated manufacturing
Computer  integrated  manufacturingComputer  integrated  manufacturing
Computer integrated manufacturing
 
CAD/CAM Lecture #3
CAD/CAM Lecture #3CAD/CAM Lecture #3
CAD/CAM Lecture #3
 
azw
azwazw
azw
 
AJ-ch01.intro Zeid.ppt
AJ-ch01.intro Zeid.pptAJ-ch01.intro Zeid.ppt
AJ-ch01.intro Zeid.ppt
 
Nx file
Nx fileNx file
Nx file
 
Nx file
Nx fileNx file
Nx file
 
Part 1-Introduction to CAD-CAM-CAE.pptx
Part 1-Introduction to CAD-CAM-CAE.pptxPart 1-Introduction to CAD-CAM-CAE.pptx
Part 1-Introduction to CAD-CAM-CAE.pptx
 
Computer Aided Design and Computer Aided Manufacturing
Computer Aided Design and Computer Aided ManufacturingComputer Aided Design and Computer Aided Manufacturing
Computer Aided Design and Computer Aided Manufacturing
 
Cad cam
Cad camCad cam
Cad cam
 
CAD CAM Introduction 18ME72
CAD CAM   Introduction 18ME72CAD CAM   Introduction 18ME72
CAD CAM Introduction 18ME72
 
Cadcampart1
Cadcampart1Cadcampart1
Cadcampart1
 
CAD/CAM Lecture #1
CAD/CAM Lecture #1CAD/CAM Lecture #1
CAD/CAM Lecture #1
 

More from jntuhcej

Linear-Eigenvalue-Buckling.pdf Mech_BSN_17.0_WS05.1_
Linear-Eigenvalue-Buckling.pdf Mech_BSN_17.0_WS05.1_Linear-Eigenvalue-Buckling.pdf Mech_BSN_17.0_WS05.1_
Linear-Eigenvalue-Buckling.pdf Mech_BSN_17.0_WS05.1_
jntuhcej
 
crop water requirement and different methods.ppt
crop water requirement and different methods.pptcrop water requirement and different methods.ppt
crop water requirement and different methods.ppt
jntuhcej
 
irrigation scheduling methods and different.ppt
irrigation scheduling methods and different.pptirrigation scheduling methods and different.ppt
irrigation scheduling methods and different.ppt
jntuhcej
 
classification of plantdiseases and.pptx
classification of plantdiseases and.pptxclassification of plantdiseases and.pptx
classification of plantdiseases and.pptx
jntuhcej
 
Fundamentals of agricultural microbiology1.pptx
Fundamentals  of agricultural  microbiology1.pptxFundamentals  of agricultural  microbiology1.pptx
Fundamentals of agricultural microbiology1.pptx
jntuhcej
 
fundamentals of agricultural microbiology.pptx
fundamentals  of agricultural  microbiology.pptxfundamentals  of agricultural  microbiology.pptx
fundamentals of agricultural microbiology.pptx
jntuhcej
 
parasitism and disease and its remedials.pptx
parasitism and disease and its remedials.pptxparasitism and disease and its remedials.pptx
parasitism and disease and its remedials.pptx
jntuhcej
 
mechanism of nutrient transport and its basics .pptx
mechanism of nutrient transport and its basics .pptxmechanism of nutrient transport and its basics .pptx
mechanism of nutrient transport and its basics .pptx
jntuhcej
 
integrated nutrient management and its importance.pptx
integrated nutrient management and its importance.pptxintegrated nutrient management and its importance.pptx
integrated nutrient management and its importance.pptx
jntuhcej
 
green manuring and its importance in field.pptx
green manuring and its importance in field.pptxgreen manuring and its importance in field.pptx
green manuring and its importance in field.pptx
jntuhcej
 
viral diseases and its imrportance on it
viral diseases and its imrportance on itviral diseases and its imrportance on it
viral diseases and its imrportance on it
jntuhcej
 
soil healh and its importance in doing.pptx
soil healh and its importance in doing.pptxsoil healh and its importance in doing.pptx
soil healh and its importance in doing.pptx
jntuhcej
 
nutrition principles introduction and principles
nutrition principles introduction and principlesnutrition principles introduction and principles
nutrition principles introduction and principles
jntuhcej
 
fertilizer definitions components classify.pptx
fertilizer definitions components classify.pptxfertilizer definitions components classify.pptx
fertilizer definitions components classify.pptx
jntuhcej
 
history of plantpathology and its basics.pptx
history of plantpathology and its basics.pptxhistory of plantpathology and its basics.pptx
history of plantpathology and its basics.pptx
jntuhcej
 
Introduction to plant pathology and basic
Introduction to plant pathology and basicIntroduction to plant pathology and basic
Introduction to plant pathology and basic
jntuhcej
 
plant nutrients basics and different type of methods.pptx
plant nutrients basics and different type of methods.pptxplant nutrients basics and different type of methods.pptx
plant nutrients basics and different type of methods.pptx
jntuhcej
 
soil science basic and procedure of soil science.pptx
soil science basic and procedure  of soil science.pptxsoil science basic and procedure  of soil science.pptx
soil science basic and procedure of soil science.pptx
jntuhcej
 
soil science fertilizer prepartion .pptx
soil science fertilizer prepartion .pptxsoil science fertilizer prepartion .pptx
soil science fertilizer prepartion .pptx
jntuhcej
 
workshop-meshing-proces and different types).pdf
workshop-meshing-proces and different types).pdfworkshop-meshing-proces and different types).pdf
workshop-meshing-proces and different types).pdf
jntuhcej
 

More from jntuhcej (20)

Linear-Eigenvalue-Buckling.pdf Mech_BSN_17.0_WS05.1_
Linear-Eigenvalue-Buckling.pdf Mech_BSN_17.0_WS05.1_Linear-Eigenvalue-Buckling.pdf Mech_BSN_17.0_WS05.1_
Linear-Eigenvalue-Buckling.pdf Mech_BSN_17.0_WS05.1_
 
crop water requirement and different methods.ppt
crop water requirement and different methods.pptcrop water requirement and different methods.ppt
crop water requirement and different methods.ppt
 
irrigation scheduling methods and different.ppt
irrigation scheduling methods and different.pptirrigation scheduling methods and different.ppt
irrigation scheduling methods and different.ppt
 
classification of plantdiseases and.pptx
classification of plantdiseases and.pptxclassification of plantdiseases and.pptx
classification of plantdiseases and.pptx
 
Fundamentals of agricultural microbiology1.pptx
Fundamentals  of agricultural  microbiology1.pptxFundamentals  of agricultural  microbiology1.pptx
Fundamentals of agricultural microbiology1.pptx
 
fundamentals of agricultural microbiology.pptx
fundamentals  of agricultural  microbiology.pptxfundamentals  of agricultural  microbiology.pptx
fundamentals of agricultural microbiology.pptx
 
parasitism and disease and its remedials.pptx
parasitism and disease and its remedials.pptxparasitism and disease and its remedials.pptx
parasitism and disease and its remedials.pptx
 
mechanism of nutrient transport and its basics .pptx
mechanism of nutrient transport and its basics .pptxmechanism of nutrient transport and its basics .pptx
mechanism of nutrient transport and its basics .pptx
 
integrated nutrient management and its importance.pptx
integrated nutrient management and its importance.pptxintegrated nutrient management and its importance.pptx
integrated nutrient management and its importance.pptx
 
green manuring and its importance in field.pptx
green manuring and its importance in field.pptxgreen manuring and its importance in field.pptx
green manuring and its importance in field.pptx
 
viral diseases and its imrportance on it
viral diseases and its imrportance on itviral diseases and its imrportance on it
viral diseases and its imrportance on it
 
soil healh and its importance in doing.pptx
soil healh and its importance in doing.pptxsoil healh and its importance in doing.pptx
soil healh and its importance in doing.pptx
 
nutrition principles introduction and principles
nutrition principles introduction and principlesnutrition principles introduction and principles
nutrition principles introduction and principles
 
fertilizer definitions components classify.pptx
fertilizer definitions components classify.pptxfertilizer definitions components classify.pptx
fertilizer definitions components classify.pptx
 
history of plantpathology and its basics.pptx
history of plantpathology and its basics.pptxhistory of plantpathology and its basics.pptx
history of plantpathology and its basics.pptx
 
Introduction to plant pathology and basic
Introduction to plant pathology and basicIntroduction to plant pathology and basic
Introduction to plant pathology and basic
 
plant nutrients basics and different type of methods.pptx
plant nutrients basics and different type of methods.pptxplant nutrients basics and different type of methods.pptx
plant nutrients basics and different type of methods.pptx
 
soil science basic and procedure of soil science.pptx
soil science basic and procedure  of soil science.pptxsoil science basic and procedure  of soil science.pptx
soil science basic and procedure of soil science.pptx
 
soil science fertilizer prepartion .pptx
soil science fertilizer prepartion .pptxsoil science fertilizer prepartion .pptx
soil science fertilizer prepartion .pptx
 
workshop-meshing-proces and different types).pdf
workshop-meshing-proces and different types).pdfworkshop-meshing-proces and different types).pdf
workshop-meshing-proces and different types).pdf
 

Recently uploaded

678020731-Sumas-y-Restas-Para-Colorear.pdf
678020731-Sumas-y-Restas-Para-Colorear.pdf678020731-Sumas-y-Restas-Para-Colorear.pdf
678020731-Sumas-y-Restas-Para-Colorear.pdf
CarlosHernanMontoyab2
 
Introduction to AI for Nonprofits with Tapp Network
Introduction to AI for Nonprofits with Tapp NetworkIntroduction to AI for Nonprofits with Tapp Network
Introduction to AI for Nonprofits with Tapp Network
TechSoup
 
June 3, 2024 Anti-Semitism Letter Sent to MIT President Kornbluth and MIT Cor...
June 3, 2024 Anti-Semitism Letter Sent to MIT President Kornbluth and MIT Cor...June 3, 2024 Anti-Semitism Letter Sent to MIT President Kornbluth and MIT Cor...
June 3, 2024 Anti-Semitism Letter Sent to MIT President Kornbluth and MIT Cor...
Levi Shapiro
 
A Strategic Approach: GenAI in Education
A Strategic Approach: GenAI in EducationA Strategic Approach: GenAI in Education
A Strategic Approach: GenAI in Education
Peter Windle
 
The Challenger.pdf DNHS Official Publication
The Challenger.pdf DNHS Official PublicationThe Challenger.pdf DNHS Official Publication
The Challenger.pdf DNHS Official Publication
Delapenabediema
 
Palestine last event orientationfvgnh .pptx
Palestine last event orientationfvgnh .pptxPalestine last event orientationfvgnh .pptx
Palestine last event orientationfvgnh .pptx
RaedMohamed3
 
The Roman Empire A Historical Colossus.pdf
The Roman Empire A Historical Colossus.pdfThe Roman Empire A Historical Colossus.pdf
The Roman Empire A Historical Colossus.pdf
kaushalkr1407
 
Embracing GenAI - A Strategic Imperative
Embracing GenAI - A Strategic ImperativeEmbracing GenAI - A Strategic Imperative
Embracing GenAI - A Strategic Imperative
Peter Windle
 
TESDA TM1 REVIEWER FOR NATIONAL ASSESSMENT WRITTEN AND ORAL QUESTIONS WITH A...
TESDA TM1 REVIEWER  FOR NATIONAL ASSESSMENT WRITTEN AND ORAL QUESTIONS WITH A...TESDA TM1 REVIEWER  FOR NATIONAL ASSESSMENT WRITTEN AND ORAL QUESTIONS WITH A...
TESDA TM1 REVIEWER FOR NATIONAL ASSESSMENT WRITTEN AND ORAL QUESTIONS WITH A...
EugeneSaldivar
 
How to Make a Field invisible in Odoo 17
How to Make a Field invisible in Odoo 17How to Make a Field invisible in Odoo 17
How to Make a Field invisible in Odoo 17
Celine George
 
Mule 4.6 & Java 17 Upgrade | MuleSoft Mysore Meetup #46
Mule 4.6 & Java 17 Upgrade | MuleSoft Mysore Meetup #46Mule 4.6 & Java 17 Upgrade | MuleSoft Mysore Meetup #46
Mule 4.6 & Java 17 Upgrade | MuleSoft Mysore Meetup #46
MysoreMuleSoftMeetup
 
The French Revolution Class 9 Study Material pdf free download
The French Revolution Class 9 Study Material pdf free downloadThe French Revolution Class 9 Study Material pdf free download
The French Revolution Class 9 Study Material pdf free download
Vivekanand Anglo Vedic Academy
 
special B.ed 2nd year old paper_20240531.pdf
special B.ed 2nd year old paper_20240531.pdfspecial B.ed 2nd year old paper_20240531.pdf
special B.ed 2nd year old paper_20240531.pdf
Special education needs
 
Polish students' mobility in the Czech Republic
Polish students' mobility in the Czech RepublicPolish students' mobility in the Czech Republic
Polish students' mobility in the Czech Republic
Anna Sz.
 
Unit 2- Research Aptitude (UGC NET Paper I).pdf
Unit 2- Research Aptitude (UGC NET Paper I).pdfUnit 2- Research Aptitude (UGC NET Paper I).pdf
Unit 2- Research Aptitude (UGC NET Paper I).pdf
Thiyagu K
 
CACJapan - GROUP Presentation 1- Wk 4.pdf
CACJapan - GROUP Presentation 1- Wk 4.pdfCACJapan - GROUP Presentation 1- Wk 4.pdf
CACJapan - GROUP Presentation 1- Wk 4.pdf
camakaiclarkmusic
 
Home assignment II on Spectroscopy 2024 Answers.pdf
Home assignment II on Spectroscopy 2024 Answers.pdfHome assignment II on Spectroscopy 2024 Answers.pdf
Home assignment II on Spectroscopy 2024 Answers.pdf
Tamralipta Mahavidyalaya
 
Model Attribute Check Company Auto Property
Model Attribute  Check Company Auto PropertyModel Attribute  Check Company Auto Property
Model Attribute Check Company Auto Property
Celine George
 
Operation Blue Star - Saka Neela Tara
Operation Blue Star   -  Saka Neela TaraOperation Blue Star   -  Saka Neela Tara
Operation Blue Star - Saka Neela Tara
Balvir Singh
 
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
siemaillard
 

Recently uploaded (20)

678020731-Sumas-y-Restas-Para-Colorear.pdf
678020731-Sumas-y-Restas-Para-Colorear.pdf678020731-Sumas-y-Restas-Para-Colorear.pdf
678020731-Sumas-y-Restas-Para-Colorear.pdf
 
Introduction to AI for Nonprofits with Tapp Network
Introduction to AI for Nonprofits with Tapp NetworkIntroduction to AI for Nonprofits with Tapp Network
Introduction to AI for Nonprofits with Tapp Network
 
June 3, 2024 Anti-Semitism Letter Sent to MIT President Kornbluth and MIT Cor...
June 3, 2024 Anti-Semitism Letter Sent to MIT President Kornbluth and MIT Cor...June 3, 2024 Anti-Semitism Letter Sent to MIT President Kornbluth and MIT Cor...
June 3, 2024 Anti-Semitism Letter Sent to MIT President Kornbluth and MIT Cor...
 
A Strategic Approach: GenAI in Education
A Strategic Approach: GenAI in EducationA Strategic Approach: GenAI in Education
A Strategic Approach: GenAI in Education
 
The Challenger.pdf DNHS Official Publication
The Challenger.pdf DNHS Official PublicationThe Challenger.pdf DNHS Official Publication
The Challenger.pdf DNHS Official Publication
 
Palestine last event orientationfvgnh .pptx
Palestine last event orientationfvgnh .pptxPalestine last event orientationfvgnh .pptx
Palestine last event orientationfvgnh .pptx
 
The Roman Empire A Historical Colossus.pdf
The Roman Empire A Historical Colossus.pdfThe Roman Empire A Historical Colossus.pdf
The Roman Empire A Historical Colossus.pdf
 
Embracing GenAI - A Strategic Imperative
Embracing GenAI - A Strategic ImperativeEmbracing GenAI - A Strategic Imperative
Embracing GenAI - A Strategic Imperative
 
TESDA TM1 REVIEWER FOR NATIONAL ASSESSMENT WRITTEN AND ORAL QUESTIONS WITH A...
TESDA TM1 REVIEWER  FOR NATIONAL ASSESSMENT WRITTEN AND ORAL QUESTIONS WITH A...TESDA TM1 REVIEWER  FOR NATIONAL ASSESSMENT WRITTEN AND ORAL QUESTIONS WITH A...
TESDA TM1 REVIEWER FOR NATIONAL ASSESSMENT WRITTEN AND ORAL QUESTIONS WITH A...
 
How to Make a Field invisible in Odoo 17
How to Make a Field invisible in Odoo 17How to Make a Field invisible in Odoo 17
How to Make a Field invisible in Odoo 17
 
Mule 4.6 & Java 17 Upgrade | MuleSoft Mysore Meetup #46
Mule 4.6 & Java 17 Upgrade | MuleSoft Mysore Meetup #46Mule 4.6 & Java 17 Upgrade | MuleSoft Mysore Meetup #46
Mule 4.6 & Java 17 Upgrade | MuleSoft Mysore Meetup #46
 
The French Revolution Class 9 Study Material pdf free download
The French Revolution Class 9 Study Material pdf free downloadThe French Revolution Class 9 Study Material pdf free download
The French Revolution Class 9 Study Material pdf free download
 
special B.ed 2nd year old paper_20240531.pdf
special B.ed 2nd year old paper_20240531.pdfspecial B.ed 2nd year old paper_20240531.pdf
special B.ed 2nd year old paper_20240531.pdf
 
Polish students' mobility in the Czech Republic
Polish students' mobility in the Czech RepublicPolish students' mobility in the Czech Republic
Polish students' mobility in the Czech Republic
 
Unit 2- Research Aptitude (UGC NET Paper I).pdf
Unit 2- Research Aptitude (UGC NET Paper I).pdfUnit 2- Research Aptitude (UGC NET Paper I).pdf
Unit 2- Research Aptitude (UGC NET Paper I).pdf
 
CACJapan - GROUP Presentation 1- Wk 4.pdf
CACJapan - GROUP Presentation 1- Wk 4.pdfCACJapan - GROUP Presentation 1- Wk 4.pdf
CACJapan - GROUP Presentation 1- Wk 4.pdf
 
Home assignment II on Spectroscopy 2024 Answers.pdf
Home assignment II on Spectroscopy 2024 Answers.pdfHome assignment II on Spectroscopy 2024 Answers.pdf
Home assignment II on Spectroscopy 2024 Answers.pdf
 
Model Attribute Check Company Auto Property
Model Attribute  Check Company Auto PropertyModel Attribute  Check Company Auto Property
Model Attribute Check Company Auto Property
 
Operation Blue Star - Saka Neela Tara
Operation Blue Star   -  Saka Neela TaraOperation Blue Star   -  Saka Neela Tara
Operation Blue Star - Saka Neela Tara
 
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
 

CAD AND CAM PPT.pptx

  • 1. CAD & CAM III-B.TECH – II – SEM - R18
  • 2. CAD & CAM Pre-requisites:  To learn the importance and use of computer in design and manufacture Course objectives:  To provide an overview of how computers are being used in design, development of manufacturing plans and manufacture.  To understand the need for integration of CAD and CAM Course Outcomes:  Understand geometric transformation techniques in CAD.  Develop mathematical models to represent curves and surfaces.  Model engineering components using solid modeling techniques.  Develop programs for CNC to manufacture industrial components.  To understand the application of computers in various aspects of Manufacturing viz., Design, Proper planning, Manufacturing cost, Layout & Material Handling system.
  • 3.  UNIT – I Fundamentals of CAD/ CAM, Application of computers for Design and Manufacturing, Benefits of CAD/ CAM - Computer peripherals for CAD/ CAM, Design workstation, Graphic terminal, CAD/ CAM software- definition of system software and application software, CAD/ CAM database and structure. Geometric Modeling: Wire frame modeling, wire frame entities, Interpolation and approximation of curves, Concept of parametric and non-parametric representation of curves, Curve fitting techniques, definitions of cubic spline, Bezier, and B-spline.  UNIT - II Surface modeling: Algebraic and geometric form, Parametric space of surface, Blending functions, parametrization of surface patch, Subdividing, Cylindrical surface, Ruled surface, Surface of revolution Spherical surface, Composite surface, Bezier surface. B-spline surface, Regenerative surface and pathological conditions. Solid Modelling: Definition of cell composition and spatial occupancy enumeration, Sweep representation, Constructive solid geometry, Boundary representations. CAD & CAM Syllabus
  • 4.  UNIT – III NC Control Production Systems: Numerical control, Elements of NC system, NC part programming: Methods of NC part programming, manual part programming, Computer assisted part programming, Post Processor, Computerized part program, SPPL (A Simple Programming Language). CNC, DNC and Adaptive Control Systems.  UNIT – IV Group Technology: Part families, Parts classification and coding. Production flow analysis, Machine cell design. Computer aided process planning: Difficulties in traditional process planning, Computer aided process planning: retrieval type and generative type, Machinability data systems. Computer aided manufacturing resource planning: Material resource planning, inputs to MRP, MRP output records, Benefits of MRP, Enterprise resource planning, Capacity requirements planning  UNIT – V Flexible manufacturing system: F.M.S equipment, FMS layouts, Analysis methods for FMS benefits of FMS. Computer aided quality control: Automated inspection- Off-line, On-line, contact, Non-contact; Coordinate measuring machines, Machine vision. Computer Integrated Manufacturing: CIM system, Benefits of CIM
  • 5. CAD & CAM TEXT BOOKS: 1. CAD/CAM Concepts and Applications / Alavala / PHI 2. CAD/CAM Principles and Applications / P. N. Rao / Mc Graw Hill REFERENCE BOOKS: 1. CAD/CAM/ Groover M.P/ Pearson 2. 2. CAD/CAM/CIM/ Radhakrishnan and Subramanian / New Age
  • 6.  The world’s first CAM software program using a numerical control programming tool named PRONTO was developed in 1957 by DR Patrick j. Hanratty  Patrick J. Hanratty was an American computer scientist and businessperson, known as the "Father of CAD/CAM"—computer-aided design and computer-aided manufacturing  Up to 2013, he was President and CEO of Manufacturing and Consulting Services (MCS) of Scottsdale, Arizona, a company he founded.  According to the University of California in 2012, industry analysts think that "70 percent of all 3-D mechanical CAD/CAM systems available today trace their roots back to Hanratty’s original code"
  • 7.  Pierre Etienne Bezier was a French engineer and one of the founders of the fields of solid, geometric and physical modeling as well as in the field of representing curves, especially in computer-aided design and manufacturing systems.  As an engineer at Renault, he became a leader in the transformation of design and manufacturing, through mathematics and computing tools, into computer- aided design and three-dimensional modeling.  Bezier patented and popularized the Bezier curves and Bezier surfaces that are now used in most computer-aided design and computer graphics systems.  Bezier began researching CAD/CAM in 1960 while at Renault, focusing on the UNISURF system he developed for use with drawing machines, computer control, interactive free-form curves, surface design and 3D milling for manufacturing clay models and masters. UNISURF debuted in 1968 and has been in full use since 1975.
  • 8. Fundamentals of CAD/ CAM, 1.1 INTRODUCTION  CAD/CAM is a term which means computer-aided design and computer- aided manufacturing.  It is the technology concerned with the use of digital computers to perform certain functions in design and production.  This technology is moving in the direction of greater integration of design and manufacturing, two activities which have traditionally been treated as distinct and separate functions in a production firm.  Ultimately, this technology will be directed toward one goal: The fully automated factory of the future
  • 9. In engineering practice, CAD/CAM has been utilised in different ways by different people as shown in Figure
  • 10. Computer-aided design (CAD) 1. Computer-aided design (CAD) can be defined as the use of computer systems to assist in the creation, modification, analysis, or optimization of a design. 2. The computer systems consist of the hardware and software to perform the specialized design functions required by the particular user firm. 3. The CAD hardware typically includes the computer, one or more graphics display terminals, keyboards, and other peripheral equipment. 4. The CAD software consists of the computer programs to implement computer graphics on the system plus application programs to facilitate the engineering functions of the user company. 5. Examples of these application programs include stress-strain analysis of components, dynamic response of mechanisms, heat-transfer calculations, and numerical control part programming. 6. The collection of application programs will vary from one user firm to the next because their product lines, manufacturing processes, and customer markets are different. 7. These factors give rise to differences in CAD system requirements.
  • 11. Computer-aided manufacturing (CAM) 1. Computer-aided manufacturing (CAM) can be defined as the use of computer systems to plan, manage, and control the operations of a manufacturing plant through either direct or indirect computer interface with the plant's production resources. 2. As indicated by the definition, the applications of computer-aided manufacturing fall into two broad categories: 3. 1. Computer monitoring and control. These are the direct applications in which the computer is connected directly to the manufacturing process for the purpose of monitoring or controlling the process. 4. 2. Manufacturing support applications. These are the indirect applications in which the computer is used in support of the production operations in the plant, but there is no direct interface between the computer and the manufacturing process.
  • 12. 1.2 ROLE OF COMPUTERS IN INDUSTRIAL MANUFACTURING • The role of computers in industrial manufacturing is broadly classified into the following three groups: 1. Pre-processing support applications of the manufacturing system (Support functions) 2. Monitoring and control of the manufacturing process (directly interface) 3. Post-processing support applications of the manufacturing system (Support functions)
  • 13. 1.Pre-processing support applications of the manufacturing system
  • 14. Role of Computers in Industrial Manufacturing The first category involves all the support functions that computers can provide to facilitate the efficient, and economical manufacturing of a product: 1. Computer-aided design and drafting (Autocad,Creo,Solidworks,Ugnx) 2. Finite element analysis (ANSYS, SimScale, COMSOL Multiphysics, OpenFoam, ABAQUS, Altair HyperWorks,Nastran)’ 3. Computer-aided part programming (Fusion 360,SOLIDWORKS,Solid Edge,SolidWorks CAM,GibbsCAM,CAMWorks,NX CAM) 4. Computer-aided process planning MIPLAN,MITURN,UNIVARTION,KAPLAN,COMPLAN,SMT,TAMCAM 5. Computer-aided scheduling 6. Computer-aided tool design 7. Computer-aided material requirement planning  The computer indirectly supports the manufacturing process to provide part programming , process planning, time standards for manufacturing operations, production scheduling, fore casting and inventory, and instructions and information as shown in Figure.  In this system, human beings are required either to enter the input to the computer or to interpret the computer output and implement the required action.
  • 15.
  • 16. 2.Monitoring and control of the manufacturing process
  • 17. 2.Monitoring and control of the manufacturing process 1. The second category includes applications wherein computers are directly interfaced with manufacturing. 2. The computer is connected directly to the manufacturing process for the purpose of monitoring or controlling the process as shown in Figure. 3. Monitoring involves a direct interface of the computer with the manufacturing process for the purpose of observing the process and collecting data from the process (Figure a)). 4. Manufacturing process is controlled by the operator but not by the computer. 5. Controlling the computer implies not only monitoring the manufacturing process but also controlling the process based on the observations (Figure (b)) 6. The computer issues command signals to the manufacturing process on the basis of control algorithms contained in its software.
  • 18.
  • 19. 3.Post-processing support applications of the manufacturing system  The third category consists of all the support functions that enable computers to deliver quality product to the customers. These include: 1. Computer-aided assembly 2. Computer-aided inspection and quality control 3. Computer-aided cost analysis 4. Computer-aided packing and Labelling 5. Computer-aided analysis of market feedbacks 6. Computer-aided billing  The use of computers in industrial manufacturing signifies a methodological approach to be implemented in the entire process of product development and manufacture.  This requires a whole lot of enabling technologies (CAD, CAM, computer-integrated manufacturing, Business functions, etc.) to be implemented with the aid of computers.
  • 20. 1.3 WHAT IS CAD • CAD may be defined as a design process using sophisticated computer graphics techniques, backed by computer software packages, to aid in the analytical, development, costing, and ergonomic problems associated with design work. • The implementation of a CAD process on a CAD/CAM system is shown in Figure. • Once a conceptual design is materialised, the geometric model can be started. • The choice of a geometric model depends on the type of analysis to be performed. • A valid geometric model is created by the CAD system through its definition translator that converts the designer input into the proper database format. • Interface algorithms are provided by the system to extract the required data from the model database to perform engineering analysis. • In the case of finite element analysis, these algorithms form the finite element modelling of the system. • Design testing and evaluation may necessitate changing the geometric model before finalising it. • When the final design is achieved, the drafting and detailing of the models starts, followed by documentation and production of final drawings.
  • 21.
  • 22. 1.4 WHAT IS CAM CAM may be defined as the use of computer systems to plan, manage, and control the operations of a manufacturing plant through either direct or indirect computer interface with the production resources of the plant.  The implementation of the CAM process on the CAD/CAM system is shown in Figure.  The geometric model generated during the CAD process forms the basis for the CAM process.  Various activities in CAM may require different types of information of the CAD process.  Interface algorithms are used to extract such information from the CAD database.  NC programme, along with ordering tools and fixtures, result from process planning.  Once the parts are manufactured, computer-aided quality control software is used to inspect the parts.  This is achieved by superposing an image of the real part with a master image stored in its model database.  After passing inspection, all the parts are assembled by robots to result in the final product.
  • 23.
  • 25. 1.5. PRODUCT LIFECYCLE  A manufactured product has a life.  The demand for a product does not last long.  The lifecycle is driven by customers and markets, which demand the product. The product cycle begins with a concept, an idea for a product.  This concept is cultivated, refined, analysed, improved upon and translated into a plan for the product through the design engineering process.  The conventional product lifecycle is shown in Figure 1.6.  In a traditional manufacturing environment, after the design of the product, the part prints are released for production.  The production engineering section would first consider the feasibility of production of the particular product.  After its feasibility is ascertained, process planning is done so that the product can be manufactured at the lowest possible cost.  Any redesign that is needed for improving the producibility of the product without comprising on its functionality would have to be done at this stage.
  • 26.  After the process plan for manufacturing is decided, the necessary actions are undertaken for its implementations.  These include: Making of the requisite tools Acquisition of new equipment or tools Procurement of the raw materials Releasing of the detailed operational instructions to the shop floor, etc.
  • 28.  The product lifecycle in a computer-aided manufacturing environment is shown in Figure  The product begins with a need which is identified on the basis of the customers' and market's demands.  The product goes through two main processes from inception to a finished product: which are:  The design process, and  The manufacturing process • The philosophy, functionality, and uniqueness of the product are all determined during synthesis. • Most of the information generated during synthesis is qualitative and consequently difficult to capture in a computer system. • The information establishes the relationship among the various product parts.
  • 29.  The end goal of the synthesis is a conceptual design of the prospective product.  The analysis begins with an attempt to put the conceptual design in the context of the abstracted engineering sciences to evaluate the performance of the expected product.  This constitutes design modelling and simulation.  The quality of the results and decisions involved in the activities tofollow such as design analysis, optimisation, and evaluation is directly related to and limited by the quality of the chosen design model.  A computer environment wherein various design alternatives can be investigated is ideal for making better design decisions in shorter periods of time.  Once the major elements of the design have been analysed and their nominal dimensions determined, the design evaluation phase starts.  Prototypes can be built in a laboratory or a computer to test the design.  The designer can also generate bills of materials, specify tolerances, and perform cost analyses.  The last phase of the analysis is design communication and documentation, which involves preparation of drawings, reports and presentations.  Drawings are utilised to produce blueprints to be passed to the manufacturing process.
  • 30. 1.6 MANUFACTURING INDUSTRIES There is a wide variety of basic industries, including not only manufacturing but all others as well. There are differences in the way the product cycle is implemented for different manufacturing industries. The manufacturing industries can be classified according to the: 1. Quantity of the product made:  Job shop production  Batch production  Mass production of discrete products  Continuous flow process 2. Arrangement of physical facilities:  Fixed position layout  Process layout  Product flow rate 3. Manufacturing automation:  Fixed automation  Programmable automation  Flexible automation
  • 31.
  • 32. 1.7 TYPES OF PRODUCTION • Production activities can be classified according to the quantity of the product made. • In this classification (Figure 1.8), there are four types of production: job shop production, batch production, • mass production of discrete products, and continuous flow process. • Job Shop Production • This category involves a low volume of production. • The manufacturing lot sizes in this case are • very small, preferably one of a kind. • There is a great variety in the type of work. • The manufacturing equipment must be flexible and general purpose to facilitate this variety of work. • Examples of products manufactured in a job shop are machine tools, space vehicles, aircraft, and prototypes of • future products.
  • 33. Batch Production  Batch production refers to the manufacturing of products in medium lots.  The lots may be produced only once and may be manufactured at regular intervals.  The purpose of batch production is often to satisfy continuous customer demand for an item.  The production equipment must be general purpose but designed for higher rates of production.  Batch production industries include machine shops, casting foundries, plastic moulding factories and press working building Mass Production  This category involves a very high volume of production.  The equipment in this case is completely dedicated to the manufacture of a particular product, and there are very high demand rates for the product.  Examples of this production include automobiles, household appliances, etc.  Continuous Flow Production  This category involves continuous dedicated bulk manufacturing of large amounts of a product.  Examples of these products include continuous chemical plants and oil refineries.
  • 34. 1.7.4 Continuous Flow production • This category involves continuous dedicated bulk manufacturing of large amounts of a product. • Examples of these products include continuous chemical plants and oil refineries.
  • 35.
  • 36. 1.8 TYPES OF PLANT LAYOUT • A Plant layout comprises the arrangement of physical facilities in a manufacturing plant. • There are three types of plant layouts shown in Figure: fixed position layout, process layout and product flow layout. 1.Fixed Position Layout • In this type of layout, the term 'fixed position' refers to the product. The product remains at one location because of its size and weight, and the equipment and machinery used in its manufacturing are brought to it. • Examples this type of product are aircraft assembly and ship building 2.Process Layout • In a process layout the production machines are arranged into groups according to the type of manufacturing process used. • For instance, the lathes are in one department, drill machines are in another, etc. • The process layout is typically used in job shop and batch production. 3.Product Flow Layout • If a plant layout is specially used for the manufacture of one product or class of product in large volumes, the plant facilities are arranged to produce the plant.
  • 37. 1.9 TYPES OF AUTOMATION • Automation is a technology concerned with the application of mechanical, electrical, electronic and computer-based systems to operate and control production. • An automated system should be highly flexible to survive several product lifecycles. • Automation systems can be classified into three basic types: • fixed automation, • programmable automation and • flexible automation
  • 38. 1.Fixed Automation • This signifies a system in which the sequence of processing operations is fixed by the equipment configuration. • The operations in the sequence are usually simple. • It is the integration and configuration of many such operations into one piece of equipment that makes the system complex. • The typical features of fixed automation are: High initial investment for custom-engineered equipment. High production rates. Relative inflexibility in accommodation of product changes. • The examples of fixed automation include mechanised assembly lines like conveyors and machining transfer
  • 39. 2.Programmable Automation • In programmable automation, the production machinery is designed with the capability to change the sequence of operation to accommodate different products. • The operation sequence is controlled by a programme, which consists of a set of coded instructions so that the system can read and interpret them. • New programmes can be prepared and entered into the equipment to produce new products. • The typical features of programmable automation are: High initial investment for general purpose equipment Low production rates relative to fixed automation Flexibility to accommodate product changes Most suitable for batch production
  • 40. 3.Flexible Automation • Flexible automation is one that is capable of manufacturing a variety of products or parts. • The features of flexible automation are: • High initial investment for custom-engineered equipment. • Continuous production of variable mixtures of products or parts Flexibility to accommodate product changes Most suitable for mass production.
  • 41.
  • 42. 1.10 APPLICATIONS OF CAD/CAM CAD/CAM plays a vital role in the manufacturing of qualitative products. The import applications of CAD/CAM are as follows: 1. Geometric modelling: It enables users to undertake the modelling of complex products,editing and manipulation of existing geometry, drafting and documentation. 2. Design engineering analysis: Engineering analysis takes the form of stress-strainanalysis, heat transfer analysis, dynamic analysis,optimisation of product size and shape, etc. Finite element analysis is available on most CAD/CAM systems to aid design engineering analysis. 3. Design evaluation and review: CAD/CAM features help in evaluating and reviewing the product design as follows: • Automatic dimensioning of routines, which determine the precise distance measures between surfaces on the geometry. • Inference checking routines, which identify whether two objects occupy the same space or not, this is especially helpful in the design of assemblies. • Kinetic routines, which test the operation of mechanical linkages using the animation capability of CAD/CAM systems. 4. Manufacturing database: When documentation (i.e., dimensions, material specifications, bill of materials, etc.) is created for the product design, much of the required database to manufacture the product is also created.
  • 43. 5. Computer-aided process planning (CAPP): The process planning procedure is highly dependent on the experience and judgment of the planner. Accordingly, there are differences among the operation sequences developed by the various planners, CAPP facilitates production planning that is rational, consistent, and perhaps even optimal. 6. Interactive graphics NC part programming: G. and M-codes can be developed directly from the geometry modelling of the product, 7. Finely tuned production planning: Computerised systems have been developed for forecasting, production planning, development of the master schedule, purchasing, etc, 8. Material requirements planning (MRP): It involves determining when to order raw materials and components for assembled products. 9. Shop floor control: It involves a direct connection between the computer and the manufacturing process for the purpose of monitoring the operation, 10. Computer-aided inspection and quality control: Computer-aided inspection and testing help in improving the product quality
  • 44. Benefits of CAD/ CAM l. Improved engineering productivity 2. Shorter lead times 3. Reduced engineering personnel requirements 4. Customer modifications are easier to make 5. Faster response to requests for quotations 6. Avoidance of subcontracting to meet schedules 7. Minimized transcription errors 8. Improved accuracy of design 9. In analysis, easier recognition of component interactions 10. Provides better functional analysis toreduce prototype testing ll. Assistance in preparation of documentation l2. Designs have more standardization
  • 45. l3. Better designs provided l4. Improved productivity in tool design l5. Better knowledge of costs provided l6. Reduced training time for routine drafting tasks and NC part programming l7. Fewer errors in NC part programming l8. Provides the potential for using more existing parts and tooling l9. Helps ensure designs are appropriate to existing manufacturing techniques 20. Saves materials and machining time by optimization algorithms 21. Provides operational results on the status of work in progress 22. Makes the management of design personnel on projects more effective 23. Assistance in inspection of complicated parts 24. Better communication interfaces and greater understanding among engineers, designers, drafters, management, and different project groups.
  • 46. Benefits in manufacturing  The benefits of computer-aided design carry over into manufacturing  These manufacturing benefits are found in the following areas:  Tool and fixture design for manufacturing  Numerical control part programming  Computer-aided process planning  Assembly lists (generated by CAD) for production  Computer-aided inspection  Robotics planning  Group technology  Shorter manufacturing lead times through better scheduling  These benefits are derived largely from the CAD/CAM data base, whose initial framework is established during computer- aided design.
  • 47. QUESTION BANK Descriptive Questions 1. What is CAD? 2. What is CAM? 3. Explain the product lifecycle in conventional and computer-aided manufacturing environments. 4. Classify the manufacturing industries on the basis of the type of production, plant layout and automation, 5. Explain the various categories of production. 6. Explain the various categories of plant layouts. 7. Explain the various categories of automation. 8. What are the various applications of CAD/CAM?
  • 48. Hardware in computer-aided Design Introduction: 1. Hardware components for computer-aided design are available in a variety of sizes, configurations, and capabilities. 2. Hence it is possible to select a CAD system that meets the particular computational and graphics requirements of the user firm. 3. Engineering firms that are not involved in production would choose a system exclusively for drafting and design- related functions. 4. Manufacturing firms would choose a system to be part of a company-wide CAD/CAM system. 5. A modern computer-aided design system is based on interactive computer graphics (ICG). However, the scope of computer-aided design includes other computer systems as well.
  • 49.
  • 50. • Typically, a stand-alone CAD system would include the following hardware components: One or more design workstations. • These would consist of: 1. A graphics terminal 2. Operator input devices 3. One or more plotters and other output devices 4. Central processing unit (CPU) 5. Secondary storage
  • 51. THE DESIGN WORKSTATION  The CAD workstation is the system interface with the outside world.  It represents a significant factor in determining how convenient and efficient it is for a designer to use the CAD system.  The workstation must accomplish five functions : 1.It must interface with the central processing unit. 2.It must generate a steady graphic image for the user. 3.It must provide digital descriptions of the graphic image. 4.It must translate computer commands into operating functions. 5.It must facilitate communication between the user and the system. The use of interactive graphics has been found to be the best approach to accomplish these functions.  A typical interactive graphics workstation would consist of the following hardware components: 1.A graphics terminal 2.Operator input devices
  • 52. A graphics design workstation showing these components is illustrated in Figure
  • 53. 1.THE GRAPHICS TERMINAL 1. There are various technological approaches which have been applied to the development of graphics terminals. 2. The technology continues to evolve as CAD system manufactures attempt to improve their products and reduce their costs. 3. In this section we present a discussion of the current technology in interactive computer graphics terminals
  • 54. Image generation in computer graphics
  • 55. Image generation in computer graphics 1. Nearly all computer graphics terminals available today use the cathode ray tube (CRT) as the display device. 2. Television sets use a form of the same device as the picture tube. 3. The operation of the CRT is illustrated in Figure 4. A heated cathode emits a high-speed electron beam onto a phosphor-coated glass screen. 5. The electrons energize the phosphor coating, causing it to glow at the points where the beam makes contact By focusing the electron beam, changing its intensity, and controlling its point of contact against the phosphor coating through the use of a deflector system, the beam can be made to generate a picture on the CRT screen.
  • 56. • There are two basic techniques used in current computer graphics terminals for generating the image on the CRT screen. They are: 1. Stroke writing 2. Raster scan Other names for the stroke-writing technique include line drawing, random position, vector writing, stroke writing, and directed beam. • Other names for the raster scan technique include digital TV and scan graphics.
  • 57.
  • 58. 1. Stroke writing 1. The stroke-writing system uses an electron beam which operates like a pencil to create a line image on the CRT screen? 2. The image is constructed out of a sequence of straight-line segments. 3. Each line segment is drawn on the screen by directing the beam to move from one point on the screen to the next, where each point is defined by its x and y coordinates. 4. The process is portrayed in Figure. 5. Although the procedure results in images composed of only straight lines, smooth curves can be approximated by making the connecting line segments short enough.
  • 59. 2. Raster scan 1. In the raster scan approach, the viewing screen is divided into a large number of discrete phosphor picture elements, called pixels. 2. The matrix of pixels constitutes the raster. 3. The number of separate pixels in the raster display might typically range from 256 ? 256 (a total of over 65,000) to 1024 ? 1024 (a total of over 1,000,000 points). 4. Each pixel on the screen can be made to glow with a different brightness. 5. Color screens provide for the pixels to have different colors as well as brightness.
  • 60. 1. During operation, an electron beam creates the image by sweeping along a horizontal line on the screen from left to right and energizing the pixels in that line during the sweep. 2. When the sweep of one line is completed, the electron beam moves to the next line below and proceeds in a fixed pattern as indicated in Figure. 3. After sweeping the entire screen the process is repeated at a rate of 30 to 60 entire scans of the screen per second.
  • 61. Graphics terminals for computer-aided design Various types of CRT displays are broadly categorized into: 1. Direct view storage tube (DVST). 2. Vector refresh. 3. Raster refresh. (digital TV)
  • 62. 1. The DVST (Direct View Storage Tube) has the standard CRT electron gun and deflection system for location of the beam onto the screen. 2. The picture is stored as a charge in the phosphor mesh located behind the screen surface. 3. Once displayed, the picture remains on the screen until it is explicitly erased. Therefore, complex pictures can be drawn without flicker at high resolution. 4. One cannot alter a DVST picture except by erasing the entire screen and drawing it again. 5. The inability to erase and edit individual areas of the drawing is a major drawback of the DVST system. 6. Colored pictures are not usually available with a DVST. 7. This can be a distinct disadvantage, particularly for three-dimensional drawings. 8. Animation is also difficult to achieve, a factor that effectively disallows such vital facilities as tool-path simulation, and dynamic analysis of mechanisms
  • 64. 2.Vector refresh. • In vector refresh display, the deflection system of the CRT is controlled and driven by the vector and character generators and digital-to-analog converters. • The refresh buffer stores the display file that contains points, lines, characters, and other attributes of the picture to be drawn. • These commands are interpreted and processed by the display processor. • The electron beam accordingly excites the phosphor that glows for a short period.
  • 65. • In order to maintain a steady flicker-free image, the screen must be refreshed or re-drawn at least 30 or 60 times per second. • Vector refresh displays are particularly noted for their bright, clear image, and high drawing speed. The refresh operation is well-suited to fast moving animation of the screen display in either 2D or 3D. • The chief disadvantages of vector refresh displays are their high cost, and their tendency to flicker on complex drawings if the refresh rate becomes less than the flicker threshold of the eye. • Color displays are possible, but again are only available at high cost
  • 66. 3. Raster refresh. (digital TV) 1. Raster refresh display works on the principle of a domestic television set. 2. In raster display, the display screen area is divided horizontally and vertically into a matrix of small elements called picture elements (pixels). 3. A pixel is the smallest addressable area on a screen as shown in Figure. 4. A n N x M resolution defines a screen with N rows and M columns. Each row defines a scan line. 5. A typical resolution of a raster display is 1280 X 1204. 6. The pixels are controlled by the electron beam as it sweeps across the screen from one side to the other.
  • 67. 1. The beam always starts its sweep from the top left- hand corner of the screen, regardless of what has been drawn, finishes on a horizontal line to the right, moves down one row of pixels, returns, and starts again from the left. 2. The display is completed when the beam has reached the bottom right of the screen. 3. It then refreshes by commencing the whole procedure again at the top left. Each refresh operation takes about 0.02 seconds. 4. Images are displayed by converting geometric in format ion into pixel values, which arc then converted into electron beam deflection through the display processor and the deflection system
  • 69. 1. In a color raster display, there are three electron guns, one for each of the primary colors, red, green and blue. 2. The electron guns are frequently arranged in a triangular pattern corresponding to a similar triangular pattern of red, green and blue phosphor dots on the face of the CRT. 3. In order to ensure that the individual electron guns excite the correct phosphor dots (e.g., the red gun excites only the red phosphor dot), a perforated metal grid is placed between the electron guns and the face of the CRT. 4. The perforations in the shadow mask are arranged in the same triangular pattern as the phosphor dots.
  • 70. 1. The distance between perforations is called the pitch. 2. The color guns are arranged so that the individual beams converge and intersect at the shadow mask. 3. Upon passing through the hole in the shadow mask, the red beam, for example, is prevented or masked from intersecting either the green or blue phosphor dot; it can only intersect the red phosphor dot. 4. By varying the strength of the electron beam for each individual primary color, different shades (intensities) are obtained. 5. These primary color shades are combined into a number of colors for each pixel.
  • 71. 2.Operator input devices • Operator input devices are provided at the graphics workstation to facilitate convenient communication between the user and the system. • Workstations generally have several types of input devices to allow the operator to select the various preprogrammed input functions. • These functions permit the operator to create or modify an image on the CRT screen or to enter alphanumeric data into the system. • This results in a complete part on the CRT screen as well as a complete geometric description of the part in the CAD data base. Different CAG system vendors offer different types of operator input_ devices. These devices can be divided into three general categories:
  • 72. Cursor control devices Digitizers Alphanumeric and other keyboard terminals Of the three, cursor control devices and digitizers are both used for graphical interaction with the system. Keyboard terminals are used as input devices for commands and numerical data. There are two basic types of graphical interaction accomplished by means of cursor control and digitizing: Creating and positioning new items on the CRT screen Pointing at or otherwise identifying locations on the screen, usually associated with existing images Ideally, a graphical input device should lend itself to both of these functions. However, this is difficult to accomplish with a single unit and that is why most workstations have several different input devices.