This document provides guidance on generating innovative options to improve chemicals management. It outlines collecting additional necessary information, developing a chemicals management innovation diagram to define challenges and opportunities, searching for potential solutions by analyzing causes and trends, considering different dimensions of innovation, and capturing options in a summary table. The final step is to build an innovation network to help develop and implement options by filling knowledge gaps.
The document discusses reviewing implementation results and setting up a continuous improvement program. It recommends that companies (1) compare achieved results to targets, learn lessons, and identify new opportunities for improvement; (2) establish key performance indicators to measure progress towards goals; and (3) develop an ongoing program including redefining goals and identifying activities to continuously improve chemical management and innovation capabilities. The continuous improvement program will help companies sustain long-term success.
The document discusses identifying and assessing chemicals management hotspots across a company's operations and a product's life cycle. It provides guidance on conducting a pre-assessment audit to collect relevant chemical and process data. It then describes assessing sustainability impacts at the company level by characterizing resource use, productivity, and waste generation. The document outlines mapping a product's full life cycle and indicating important environmental, social, and economic impacts at each stage. Key chemicals management hotspots are then prioritized for further improvement efforts.
This document provides an overview of three tools - asking "why" five times, fishbone diagrams, and nine windows - that can be used to analyze the causes of problems and generate innovative solutions during chemical management assessment and option generation phases. The tools are intended to be used in brainstorming workshops to identify root causes of hotspots and develop options by considering different factors, perspectives, and time dimensions involved in the system. Templates and instructions are provided for each tool.
The document outlines the process for selecting innovative options generated in an earlier phase. It involves screening options to determine suitability for further analysis, analyzing economic, environmental and social impacts of suitable options, prioritizing options according to benefits, and scheduling high priority options for implementation. Key steps include using matrices to rate and rank options, considering factors like costs, savings, feasibility and priority to select the options with the highest potential for the company to implement.
This document outlines steps for companies to implement and monitor innovations selected during a previous planning process. It describes defining expected benefits, developing an implementation plan, and creating a monitoring plan to track progress. The implementation plan should identify what will be implemented, responsibilities, timelines, and resources needed. The monitoring plan outlines what will be tracked, who is responsible, frequency of monitoring, and how results will be reported to employees and management. Templates are provided to help structure the implementation and monitoring plans. The overall goal is to support efficient and cost-effective implementation while ensuring objectives are achieved.
The document provides an introduction to value stream mapping (VSM) for small and medium enterprises in the chemical industry. It explains that VSM is a tool that maps the entire business process to identify sources of waste and their root causes. The goal is to reduce waste, decrease costs and increase productivity. The document outlines the key components of a VSM, including material flow, information flow and timeline. It also explains how a VSM is generated and some best practices. The reader will learn how to use VSM to improve operations in the chemical industry.
This document provides an overview of green chemistry techniques to improve sustainability in chemical processes and products. It begins with examples of green chemistry and green engineering approaches. It then outlines the 12 principles of green chemistry and 12 principles of green engineering which guide the application of these techniques. The principles are organized into three categories: designing systems holistically, eliminating hazards and pollution, and maximizing resource efficiency. The document concludes with an introduction to green chemistry metrics for measuring sustainability and sections on material selection and reaction conditions.
This document provides benchmarks for resource efficiency in the chemical industry. It defines resource efficiency and material, energy, work and plant efficiency. It gives examples of benchmarks for material, energy and pollution intensity for various chemical subsectors. It also provides benchmarks for chemical consumption and waste production for specific chemical processes like polystyrene and unsaturated polyester production. The document introduces best available techniques reference documents from the European Union that provide information on techniques and performance levels for improving resource efficiency in different chemical industry sectors.
The document discusses reviewing implementation results and setting up a continuous improvement program. It recommends that companies (1) compare achieved results to targets, learn lessons, and identify new opportunities for improvement; (2) establish key performance indicators to measure progress towards goals; and (3) develop an ongoing program including redefining goals and identifying activities to continuously improve chemical management and innovation capabilities. The continuous improvement program will help companies sustain long-term success.
The document discusses identifying and assessing chemicals management hotspots across a company's operations and a product's life cycle. It provides guidance on conducting a pre-assessment audit to collect relevant chemical and process data. It then describes assessing sustainability impacts at the company level by characterizing resource use, productivity, and waste generation. The document outlines mapping a product's full life cycle and indicating important environmental, social, and economic impacts at each stage. Key chemicals management hotspots are then prioritized for further improvement efforts.
This document provides an overview of three tools - asking "why" five times, fishbone diagrams, and nine windows - that can be used to analyze the causes of problems and generate innovative solutions during chemical management assessment and option generation phases. The tools are intended to be used in brainstorming workshops to identify root causes of hotspots and develop options by considering different factors, perspectives, and time dimensions involved in the system. Templates and instructions are provided for each tool.
The document outlines the process for selecting innovative options generated in an earlier phase. It involves screening options to determine suitability for further analysis, analyzing economic, environmental and social impacts of suitable options, prioritizing options according to benefits, and scheduling high priority options for implementation. Key steps include using matrices to rate and rank options, considering factors like costs, savings, feasibility and priority to select the options with the highest potential for the company to implement.
This document outlines steps for companies to implement and monitor innovations selected during a previous planning process. It describes defining expected benefits, developing an implementation plan, and creating a monitoring plan to track progress. The implementation plan should identify what will be implemented, responsibilities, timelines, and resources needed. The monitoring plan outlines what will be tracked, who is responsible, frequency of monitoring, and how results will be reported to employees and management. Templates are provided to help structure the implementation and monitoring plans. The overall goal is to support efficient and cost-effective implementation while ensuring objectives are achieved.
The document provides an introduction to value stream mapping (VSM) for small and medium enterprises in the chemical industry. It explains that VSM is a tool that maps the entire business process to identify sources of waste and their root causes. The goal is to reduce waste, decrease costs and increase productivity. The document outlines the key components of a VSM, including material flow, information flow and timeline. It also explains how a VSM is generated and some best practices. The reader will learn how to use VSM to improve operations in the chemical industry.
This document provides an overview of green chemistry techniques to improve sustainability in chemical processes and products. It begins with examples of green chemistry and green engineering approaches. It then outlines the 12 principles of green chemistry and 12 principles of green engineering which guide the application of these techniques. The principles are organized into three categories: designing systems holistically, eliminating hazards and pollution, and maximizing resource efficiency. The document concludes with an introduction to green chemistry metrics for measuring sustainability and sections on material selection and reaction conditions.
This document provides benchmarks for resource efficiency in the chemical industry. It defines resource efficiency and material, energy, work and plant efficiency. It gives examples of benchmarks for material, energy and pollution intensity for various chemical subsectors. It also provides benchmarks for chemical consumption and waste production for specific chemical processes like polystyrene and unsaturated polyester production. The document introduces best available techniques reference documents from the European Union that provide information on techniques and performance levels for improving resource efficiency in different chemical industry sectors.
E13 1 production planning optimization_final-webDir Jan
The product wheel concept organizes the production of multiple products that share common equipment into a fixed cycle or sequence. This sequence minimizes waste from chemical transitions by grouping products together that require similar changes, allowing easier transitions between products and reducing changeover time and costs. The goal is to maximize higher-volume, lower-cost transitions and minimize lower-volume, higher-cost transitions.
B12 2 assess customer unmet needs_final-pdfDir Jan
The document discusses identifying customer unmet needs to drive innovation. It describes characterizing customer segments and jobs, assessing desired and undesired outcomes, and using this information to complete a value proposition canvas to identify unmet needs. The unmet needs are customer jobs, pains, and gains that are not fully addressed by current product offerings. Identified unmet needs will be combined with chemicals management hotspots to generate innovative solutions.
This document provides an introduction to moving towards safer chemicals and substitution. It discusses the motivation for substitution and provides a 5-step process: 1) define the problem and prioritize chemicals, 2) search for alternatives, 3) assess and compare alternatives, 4) test alternatives at a pilot scale, and 5) implement and improve the alternative. It also presents the GHS Column Model tool for comparing the hazards of chemicals. The tool uses hazard classifications from safety data sheets to compare chemicals across categories like health hazards and physicochemical hazards. Interpreting results requires considering exposure potential and which hazards are most important for the specific process.
This document discusses complaints and recalls procedures according to Good Manufacturing Practices. It outlines the objectives of handling complaints and recalls, including identifying key issues and understanding specific requirements. The document describes complaint procedures such as designating responsible personnel, written procedures, investigations, and record keeping. It also describes recall procedures including reasons, definitions, responsible personnel, standard operating procedures, distribution records, and effectiveness testing. Classification of defects and root cause analysis are also discussed.
Product recalls pose significant financial risks to companies. There are quantitative and qualitative methods to measure recall risk at different stages of the product lifecycle. Firms can take steps to reduce risk through design, quality control processes, and purchasing recall insurance. While voluntary recalls may improve brand perception among consumers, they can negatively impact stock prices in the short term due to investor concerns. It is important for companies to have risk mitigation strategies in place to minimize financial losses from potential recalls.
This document provides an overview of key quality management principles for pharmaceutical manufacturing, including quality assurance, good manufacturing practices, and quality control. It discusses the basic elements of a quality management system, including infrastructure, procedures, processes, and resources. Quality assurance aims to ensure that products satisfy requirements for quality and safety. It encompasses good manufacturing practices and involves design, development, production, and controls. Regular product quality reviews and quality risk management are important aspects of a quality assurance program.
The document discusses the basic principles of equipment as it relates to Good Manufacturing Practices (GMP). It outlines objectives like ensuring equipment is properly located, designed, constructed, adapted and maintained. Specific requirements are covered for pipes, balances, production equipment, quality control instruments, washing/cleaning equipment. Design must minimize risks of error and contamination. Equipment must be calibrated and cleaned on a scheduled basis. Current drawings must be maintained and defects addressed. Questions are provided about inspecting and qualifying various equipment types.
Six Sigma (Quality Management System)
Six Sigma seeks to improve the quality of process outputs by identifying and removing the causes of defects.
Six sigma process is one in which 99.9999966% of the products manufactured are statistically expected to be free of defects.
Six sigma is a very clever way of branding and packaging many aspects of TOTAL QUALITY MANAGEMENT.
This document discusses contract production and outsourcing activities according to GMP principles. It outlines the responsibilities of the contract giver and acceptor. The contract giver must ensure outsourced activities are defined, agreed upon and controlled through a written contract. The contract acceptor must have the proper authorization, facilities, equipment, knowledge and personnel. The contract should specify each party's roles and responsibilities to ensure compliance with regulations.
The development of new chemistry-based products for life science markets requires the expertise of talented researchers. However, these same researchers are typically not prepared to solve the many other critical problems necessary for successful commercialization. Without the requisite expertise in scale up and commercialization, many early-stage companies find that competitors beat them to the market or resources run out before success can be achieved.
This document summarizes a seminar on technology transfer. It discusses various ways that technology is transferred, such as through consulting, collaborations, and licensing. It also describes different types of technology like emerging, innovative, and established technologies. Additionally, it outlines the constituents of the technology transfer process, including promotion, deployment, development, and commercialization. It provides examples of technology transfer, such as a process for manufacturing L-phenylalanine using enzymes.
This document discusses personnel requirements and responsibilities under Good Manufacturing Practices (GMP). It outlines key principles such as having sufficient qualified personnel, defined individual responsibilities, and training programs. It describes responsibilities for key personnel like the heads of production and quality units. These include approving documentation, monitoring production and quality systems, and ensuring compliance. The document emphasizes the importance of qualified personnel for effective quality assurance and control.
Quality is absolute and universally recognizable. It is often loosely related to a comparison of features and characteristics of products, as ANSI/ASQ defines as relative quality.For Example, high-priced German automobiles are often thought of as being of higher quality than the lower priced models of other manufacturers.A management approach for an organization, centered on quality, based on the participation of all its members and aiming at long-term success through customer satisfaction, and benefits to all members of the organization and to society which can be called as Total Quality Management(TQM).
This document discusses the purpose and operation of a pilot plant in the pharmaceutical industry. It states that a pilot plant allows investigation of a product and process on an intermediate scale before large-scale production is committed to. This helps evaluate results from laboratory studies, produce small quantities of product for testing, and provide data to determine if full-scale production is viable. The document outlines considerations for personnel, space, equipment, raw materials, and production rates in setting up a pilot plant.
A proper technology transfer (TT) is both essential and important to drug discovery and development for new medicinal products. It is also required to upgrade drug quality planned during research development and to final product during manufacturing as well as to guarantee that stable quality is transferred
Technology Transfer and Under-License Manufacturing in Pharmaceutical Industr...Sayeh Majzoob
- The document discusses technology transfer in the pharmaceutical industry based on guidelines from ISPE, WHO, and ICH.
- It provides an overview of key stages in a technology transfer project including forming a transfer team, developing transfer documentation, conducting training and trials, and finalizing the transfer.
- Effective project management, clear communication between sending and receiving units, and addressing any gaps are identified as important factors for a successful technology transfer.
Gaining business excellence by leveraging plm platformSimba Events
Selerant is an Italian company that provides PLM software called DevEX to help companies in industries like food and beverages manage product recipes, raw materials, regulations and the entire product development process. DevEX allows users to design recipes, track testing and samples, manage projects, and ensure compliance with regulations from over 100 countries. It also provides tools for eco-friendly design and traceability throughout the product lifecycle. Using DevEX and its regulatory database, companies can streamline New Product Development, from idea generation through mass production and marketing.
Successful transfer of pharmaceutical products and their processes is critical to the successful launch. Its success ensures that products of the highest quality are delivered to the patients along with meeting the business demands of the company. However execution of that transfer is complex involving the interactions of many disciplines across an organization. It depends both on the careful development, management, and transfer of technical and business knowledge along with the development of steps to define the formal transfer of that knowledge from R&D documents and systems to commercial manufacturing documents and systems.
Are you involved with planning tech transfer of your drug product? Join this webinar to learn more about the regulations and considerations you need to consider and learnings from a case study.
According to ICH Q10, “The goal of technology transfer activities is to transfer product and process knowledge between development and manufacturing, and within or between manufacturing sites to achieve product realization. This knowledge forms the basis for the manufacturing process, control strategy, process validation approach, and ongoing continual improvement.”
As a result, there is an expectation for transfers to be performed in an organized, methodical manner with appropriate documentation. It is also expected that they happen between one Process Development group to another or to a Pilot Lab, from Process Development lab to clinical or commercial manufacturing, or from Process Development to external clinical manufacturing. Lastly, they may also happen between two company facilities at commercial scale, or between a company and an external contract manufacturing at commercial scale.
This presentation will cover points to consider for successful tech transfers with a focus on cGMP training requirements, and include lesson learned from real cases.
Presented by Guillaume Plane on September 22, 2016
This document provides an overview of green chemistry techniques to improve sustainability in chemical processes and products. It begins with examples of green chemistry and green engineering approaches. It then outlines the 12 principles of green chemistry and 12 principles of green engineering which guide the application of these techniques. The principles are organized into three categories: designing systems holistically, eliminating hazards and pollution, and maximizing resource efficiency. The document concludes with an introduction to green chemistry metrics for measuring sustainability and sections on material selection and reaction conditions.
This document outlines the initial steps for conducting an Innovation Assessment and Management Cycle (IAMC) project with a company. It involves selecting a suitable company, understanding its value chain and experience with sustainability and innovation. The consultant forms an innovation team with the company and sets project ambitions. The goal is to lay the foundation for identifying opportunities to improve the company's management of chemicals and increase business performance through innovation.
E13 1 production planning optimization_final-webDir Jan
The product wheel concept organizes the production of multiple products that share common equipment into a fixed cycle or sequence. This sequence minimizes waste from chemical transitions by grouping products together that require similar changes, allowing easier transitions between products and reducing changeover time and costs. The goal is to maximize higher-volume, lower-cost transitions and minimize lower-volume, higher-cost transitions.
B12 2 assess customer unmet needs_final-pdfDir Jan
The document discusses identifying customer unmet needs to drive innovation. It describes characterizing customer segments and jobs, assessing desired and undesired outcomes, and using this information to complete a value proposition canvas to identify unmet needs. The unmet needs are customer jobs, pains, and gains that are not fully addressed by current product offerings. Identified unmet needs will be combined with chemicals management hotspots to generate innovative solutions.
This document provides an introduction to moving towards safer chemicals and substitution. It discusses the motivation for substitution and provides a 5-step process: 1) define the problem and prioritize chemicals, 2) search for alternatives, 3) assess and compare alternatives, 4) test alternatives at a pilot scale, and 5) implement and improve the alternative. It also presents the GHS Column Model tool for comparing the hazards of chemicals. The tool uses hazard classifications from safety data sheets to compare chemicals across categories like health hazards and physicochemical hazards. Interpreting results requires considering exposure potential and which hazards are most important for the specific process.
This document discusses complaints and recalls procedures according to Good Manufacturing Practices. It outlines the objectives of handling complaints and recalls, including identifying key issues and understanding specific requirements. The document describes complaint procedures such as designating responsible personnel, written procedures, investigations, and record keeping. It also describes recall procedures including reasons, definitions, responsible personnel, standard operating procedures, distribution records, and effectiveness testing. Classification of defects and root cause analysis are also discussed.
Product recalls pose significant financial risks to companies. There are quantitative and qualitative methods to measure recall risk at different stages of the product lifecycle. Firms can take steps to reduce risk through design, quality control processes, and purchasing recall insurance. While voluntary recalls may improve brand perception among consumers, they can negatively impact stock prices in the short term due to investor concerns. It is important for companies to have risk mitigation strategies in place to minimize financial losses from potential recalls.
This document provides an overview of key quality management principles for pharmaceutical manufacturing, including quality assurance, good manufacturing practices, and quality control. It discusses the basic elements of a quality management system, including infrastructure, procedures, processes, and resources. Quality assurance aims to ensure that products satisfy requirements for quality and safety. It encompasses good manufacturing practices and involves design, development, production, and controls. Regular product quality reviews and quality risk management are important aspects of a quality assurance program.
The document discusses the basic principles of equipment as it relates to Good Manufacturing Practices (GMP). It outlines objectives like ensuring equipment is properly located, designed, constructed, adapted and maintained. Specific requirements are covered for pipes, balances, production equipment, quality control instruments, washing/cleaning equipment. Design must minimize risks of error and contamination. Equipment must be calibrated and cleaned on a scheduled basis. Current drawings must be maintained and defects addressed. Questions are provided about inspecting and qualifying various equipment types.
Six Sigma (Quality Management System)
Six Sigma seeks to improve the quality of process outputs by identifying and removing the causes of defects.
Six sigma process is one in which 99.9999966% of the products manufactured are statistically expected to be free of defects.
Six sigma is a very clever way of branding and packaging many aspects of TOTAL QUALITY MANAGEMENT.
This document discusses contract production and outsourcing activities according to GMP principles. It outlines the responsibilities of the contract giver and acceptor. The contract giver must ensure outsourced activities are defined, agreed upon and controlled through a written contract. The contract acceptor must have the proper authorization, facilities, equipment, knowledge and personnel. The contract should specify each party's roles and responsibilities to ensure compliance with regulations.
The development of new chemistry-based products for life science markets requires the expertise of talented researchers. However, these same researchers are typically not prepared to solve the many other critical problems necessary for successful commercialization. Without the requisite expertise in scale up and commercialization, many early-stage companies find that competitors beat them to the market or resources run out before success can be achieved.
This document summarizes a seminar on technology transfer. It discusses various ways that technology is transferred, such as through consulting, collaborations, and licensing. It also describes different types of technology like emerging, innovative, and established technologies. Additionally, it outlines the constituents of the technology transfer process, including promotion, deployment, development, and commercialization. It provides examples of technology transfer, such as a process for manufacturing L-phenylalanine using enzymes.
This document discusses personnel requirements and responsibilities under Good Manufacturing Practices (GMP). It outlines key principles such as having sufficient qualified personnel, defined individual responsibilities, and training programs. It describes responsibilities for key personnel like the heads of production and quality units. These include approving documentation, monitoring production and quality systems, and ensuring compliance. The document emphasizes the importance of qualified personnel for effective quality assurance and control.
Quality is absolute and universally recognizable. It is often loosely related to a comparison of features and characteristics of products, as ANSI/ASQ defines as relative quality.For Example, high-priced German automobiles are often thought of as being of higher quality than the lower priced models of other manufacturers.A management approach for an organization, centered on quality, based on the participation of all its members and aiming at long-term success through customer satisfaction, and benefits to all members of the organization and to society which can be called as Total Quality Management(TQM).
This document discusses the purpose and operation of a pilot plant in the pharmaceutical industry. It states that a pilot plant allows investigation of a product and process on an intermediate scale before large-scale production is committed to. This helps evaluate results from laboratory studies, produce small quantities of product for testing, and provide data to determine if full-scale production is viable. The document outlines considerations for personnel, space, equipment, raw materials, and production rates in setting up a pilot plant.
A proper technology transfer (TT) is both essential and important to drug discovery and development for new medicinal products. It is also required to upgrade drug quality planned during research development and to final product during manufacturing as well as to guarantee that stable quality is transferred
Technology Transfer and Under-License Manufacturing in Pharmaceutical Industr...Sayeh Majzoob
- The document discusses technology transfer in the pharmaceutical industry based on guidelines from ISPE, WHO, and ICH.
- It provides an overview of key stages in a technology transfer project including forming a transfer team, developing transfer documentation, conducting training and trials, and finalizing the transfer.
- Effective project management, clear communication between sending and receiving units, and addressing any gaps are identified as important factors for a successful technology transfer.
Gaining business excellence by leveraging plm platformSimba Events
Selerant is an Italian company that provides PLM software called DevEX to help companies in industries like food and beverages manage product recipes, raw materials, regulations and the entire product development process. DevEX allows users to design recipes, track testing and samples, manage projects, and ensure compliance with regulations from over 100 countries. It also provides tools for eco-friendly design and traceability throughout the product lifecycle. Using DevEX and its regulatory database, companies can streamline New Product Development, from idea generation through mass production and marketing.
Successful transfer of pharmaceutical products and their processes is critical to the successful launch. Its success ensures that products of the highest quality are delivered to the patients along with meeting the business demands of the company. However execution of that transfer is complex involving the interactions of many disciplines across an organization. It depends both on the careful development, management, and transfer of technical and business knowledge along with the development of steps to define the formal transfer of that knowledge from R&D documents and systems to commercial manufacturing documents and systems.
Are you involved with planning tech transfer of your drug product? Join this webinar to learn more about the regulations and considerations you need to consider and learnings from a case study.
According to ICH Q10, “The goal of technology transfer activities is to transfer product and process knowledge between development and manufacturing, and within or between manufacturing sites to achieve product realization. This knowledge forms the basis for the manufacturing process, control strategy, process validation approach, and ongoing continual improvement.”
As a result, there is an expectation for transfers to be performed in an organized, methodical manner with appropriate documentation. It is also expected that they happen between one Process Development group to another or to a Pilot Lab, from Process Development lab to clinical or commercial manufacturing, or from Process Development to external clinical manufacturing. Lastly, they may also happen between two company facilities at commercial scale, or between a company and an external contract manufacturing at commercial scale.
This presentation will cover points to consider for successful tech transfers with a focus on cGMP training requirements, and include lesson learned from real cases.
Presented by Guillaume Plane on September 22, 2016
This document provides an overview of green chemistry techniques to improve sustainability in chemical processes and products. It begins with examples of green chemistry and green engineering approaches. It then outlines the 12 principles of green chemistry and 12 principles of green engineering which guide the application of these techniques. The principles are organized into three categories: designing systems holistically, eliminating hazards and pollution, and maximizing resource efficiency. The document concludes with an introduction to green chemistry metrics for measuring sustainability and sections on material selection and reaction conditions.
This document outlines the initial steps for conducting an Innovation Assessment and Management Cycle (IAMC) project with a company. It involves selecting a suitable company, understanding its value chain and experience with sustainability and innovation. The consultant forms an innovation team with the company and sets project ambitions. The goal is to lay the foundation for identifying opportunities to improve the company's management of chemicals and increase business performance through innovation.
Some physical measures that can be taken to limit the propagation of a fire include:
- Using fire-resistant construction materials for walls, ceilings, pillars/beams
- Establishing safety distances between buildings based on their construction type and materials
- Treating exterior walls to make them fire-resistant, for example by applying fire-resistant coatings
- Limiting and treating openings in walls, such as installing fire-resistant doors and windows or not aligning openings
- Segregating hazardous materials storage areas and compartments with fire-resistant walls
- Establishing fire compartments within buildings
E11 1 intro to operational-excellence_final-webDir Jan
Operational excellence tools can help chemical companies continuously improve performance. The document discusses SMED, mistake proofing, statistical process control, and design of experiments. SMED aims to reduce waste and changeover times. Mistake proofing prevents errors from causing defects. Statistical process control monitors processes to ensure quality. Design of experiments identifies key process parameters and opportunities to optimize processes using minimal experiments. These approaches support waste reduction and maximizing resource efficiency in chemical production.
This document discusses container cleaning techniques to minimize risks from explosive atmospheres. It notes that residues and vapors in empty containers can create explosive mixtures when combined with air if ignited. It recommends cleaning containers through repeated rinsing or steam cleaning for at least 10 minutes to remove residues. It also suggests reducing air volume in containers by filling them with water or inert gas before working on them to prevent explosions. Proper cleaning and disposal of containers is important to prevent environmental contamination and health risks from inhalation of vapors.
This document discusses solvents used widely in industry and their hazards. It explains that solvents can harm human health and the environment if not properly handled or substituted. The document outlines prevention measures including substitution, technical measures like ventilation, and organizational measures to reduce exposure to solvents. It provides examples of ventilation systems and storage practices that can help minimize risks from solvents.
D18 1 safety in gas tank handling_final-webDir Jan
Gas tanks must be properly handled to avoid damage. This presentation outlines safety precautions for handling gases, including proper storage, transport, ventilation, and maintenance. Technical measures include using appropriate materials for pipes and fittings, installing shut-off valves, and grounding equipment. Organizational measures involve training workers, classifying hazard zones, and ensuring emergency equipment and escape routes.
Emergency escape routes must be planned, indicated, and properly maintained in chemical facilities to ensure safety. A designated person should periodically check escape routes and their safety features. Escape routes must be obstacle-free, clearly marked paths that lead to open spaces. Their design must be approved by authorities and accommodate the building layout and number of occupants. Workers should be trained on escape routes and informed of any modifications.
This document provides recommendations for establishing safe internal pedestrian routes in industrial facilities. It discusses minimizing risks from falls, trips, slips, and collisions by ensuring walkways are level and clear of obstacles. Proper lighting, railings on stairways and high-risk areas, and clearly marked hazards are emphasized. The document also stresses the importance of training workers and appointing those responsible for route maintenance and emergency response.
D14 1 personal protective equipment_final-webDir Jan
The document provides an overview of personal protective equipment (PPE). It discusses the different types of PPE including head, eye, hearing, hand, foot, respiratory, and body protection. It provides examples of equipment for each type and guidance on selecting the appropriate PPE for different hazards. The document also discusses an example of PPE requirements for spray varnishing and painting.
This document provides an introduction to universal safety rules for workers handling chemicals. It outlines key safety rules regarding hazard identification, preventing slips and falls, not rushing, using personal protective equipment, ergonomic workstations, skin protection, electricity safety, keeping escape routes clear, emergency response, and asking questions. Specific safety rules for chemical use cover obtaining information on chemicals and their hazards, proper storage quantities and containers, ventilation during decanting, waste handling, and solvent safety. The goal is to introduce basic safety practices to ensure personnel safety.
This document provides an overview of good practices for chemicals management at chemical plants. It discusses good practices for core processes like synthesis and formulation, separation processes, equipment cleaning and maintenance, and storage. Specific practices include improving material efficiency, heat recovery, using enclosed cleaning systems, and computerized inventory management. The document also outlines challenges and good practices for infrastructure like boilers, cooling towers, heat exchangers, and pumps. Practices focus on improving energy efficiency, preventing leaks, reusing waste heat and water, and conducting regular maintenance.
C12 1 moving towards safer chemicals_final-webDir Jan
This document provides guidance on assessing and substituting chemicals with safer alternatives. It outlines a 5-step process for moving towards safer chemicals: 1) define the problem and prioritize chemicals, 2) search for alternatives, 3) assess and compare alternatives, 4) test alternatives at a pilot scale, and 5) implement and improve the alternative. It also introduces several tools for comparing chemical hazards, such as the GHS Column Model, which allows comparing the hazards of chemicals based on their GHS classifications and process conditions. The document emphasizes that the goal of substitution is to reduce risks to human health and the environment by transitioning to less hazardous chemical substances and processes.
C22 2 voc substitution techniques _final-webDir Jan
This document provides an overview of cleaning techniques and solvent substitution methods in the chemical industry, with a focus on reducing VOC emissions. It introduces water-based cleaning systems, carbon dioxide cleaning, plasma technology, UV cleaning, laser cleaning, and thermal paint stripping as alternatives to VOC solvents. These new techniques can help reduce solvent consumption, emissions, and improve environmental and health impacts compared to traditional solvent-based cleaning.
This document provides information on skin protection methods for chemical handling personnel. It discusses how harmful substances can damage the skin through chemical or physical reactions. The presentation then outlines various measures to protect skin, including substitution of dangerous chemicals, technical controls like ventilation, organizational controls like training and rules, and behavioral controls like wearing protective equipment and cleaning skin. It emphasizes performing a risk assessment and consulting safety data sheets to determine the proper protective measures for specific chemicals.
This document provides an overview of pigging systems, which are used to recover product remaining in pipes after processing by pushing it along with a "pig". It describes the components and functioning of single and dual pig systems, including the steps of product pumping, propellant pumping to push the pig, rinsing the pig, and returning it to the starting position. Potential constraints like pipe and valve specifications and pig material resistance are reviewed. Case studies demonstrate how pigging systems provided infrastructure and operational cost savings for chemical and polymer plants over conventional pipeline systems.
This document provides an introduction to classifying chemicals according to their hazards. It discusses the Globally Harmonized System of Classification and Labelling of Chemicals (GHS), which provides a common approach to classifying chemicals and communicating hazard information. The GHS system classifies chemicals according to their physical, health, and environmental hazards. It then provides standardized pictograms, signal words, and hazard statements to communicate these hazards on labels and Safety Data Sheets. The goal of the GHS is to harmonize chemical classification and hazard communication globally in order to better protect human health and the environment.
D23 1 storage_of_hazardous_materials_final-webDir Jan
This document discusses rules for the storage of hazardous materials. It begins by outlining potential dangers of improper storage, such as fires, explosions, and toxic vapors. It then describes a storage concept that matches storage conditions and measures to substance hazards. This involves identifying substances, quantities, hazards and storage locations on a map. It also discusses general storage rules like using original containers, clear identification, excluding incompatibilities, and containing leakages. Specific rules are then outlined for different storage categories including gases, flammable liquids, and corrosive/toxic substances.
Cleaning operations are performed by all manufacturers and industrial users of chemicals. They are typically not value-adding and can be a significant source of waste, costs, and pollution if not conducted properly. This document provides an overview of cleaning purposes, techniques, and the differences between clean-in-place (CIP) and clean-out-of-place (COP) methods. CIP involves circulating cleaning solutions through tanks and pipelines while parts are in place, while COP requires disassembling equipment and placing parts in cleaning tanks. The document aims to improve understanding of cleaning to enhance operational productivity and efficiency.
C13 1 secondary raw materials (polymers)_final-webDir Jan
This document discusses recycling plastics and polymers. It begins by outlining the global production and environmental impacts of plastics. Different waste management options are described, with recycling presented as preferable to disposal. Two main types of recycling are discussed: mechanical recycling and chemical recycling. Examples are provided of companies recycling internally, using secondary raw materials, and reclaiming waste. Overall recycling is positioned as beneficial for substituting raw materials, improving efficiency and reducing pollution.
Assessment and Analysis of GSCM Barriers using AHPIRJET Journal
This document discusses barriers to implementing green supply chain management (GSCM) in plastic industries using analytical hierarchy process (AHP). 47 potential barriers were identified from literature and interviews. A survey was conducted to determine the most important barriers. AHP was then used to prioritize the key barriers based on their calculated values. The top barriers included lack of human resources, technical expertise, and government support for adopting environmental policies. Identifying and addressing the primary barriers can help plastic industries more easily implement GSCM and improve their environmental performance.
Cleaner production is an integrated preventive environmental strategy applied to processes, products, and services to increase efficiency and reduce risks to humans and the environment. It can be applied to any process or service through simple operational changes to major substitutions. Principles include good management practices, better process control, raw material substitutions, equipment modifications, technology changes, on-site reuse and recovery, and useful by-product production. Benefits include competitiveness, environmental compliance, and sustainable development. The Mexican Center for Cleaner Production assists industry in improving productivity and access to markets through cleaner production, research, diagnostics, training, and sustainable development services.
Making Right Choices: Sustainability Assessment of TechnologiesPrasad Modak
The document provides an overview of the Sustainable Assessment of Technology (SAT) methodology. SAT integrates environmental, social, and economic considerations into technology assessment and selection. The document outlines the SAT methodology, which involves situational analysis, strategic assessment, operational assessment (screening, scoping, detailed assessment), and monitoring. It then provides an illustration of applying the SAT methodology to assess technology options for municipal solid waste management in a city. Key technology options are identified and assessed at the strategic level. Three options are then shortlisted and undergo detailed assessment using criteria across environmental, economic, and technical dimensions.
This document discusses cleaner production as an integrated preventative environmental strategy. It defines cleaner production as methods and techniques to improve productivity while minimizing environmental impact. The document outlines the concept, advantages, methodology, applications, principles, and examples of cleaner production. Specific examples discussed include campaigns for efficient water and energy use, investments in clean technology, and waste management programs implemented by companies in Cordoba, Argentina. The conclusion states that cleaner production is a sustainable option that can be applied to processes, products, and services to reduce environmental impacts across the lifecycle.
The document discusses sustainable business practices presented by Mohit Goyal, Rohini, and Varun Mittal. It covers topics like climate change, sustainability, the triple bottom line approach involving people, planet and profit, and sustainable solutions employed by companies like Hewlett-Packard, Bank of America, and United Parcel Service. These solutions include climate strategies, sustainable product design, supply chain responsibility, reuse/recycling programs, and reducing environmental footprints through operations, associates, and supply chains.
The document describes a life-cycle costing (LCC) calculation tool being developed for public procurement in the European Union. It provides an overview of the tool's design and capabilities, which will allow users to calculate the direct costs and environmental externalities of products over their full life cycles. Input will be needed on costs, product specifications, and energy/material prices. The tool is intended to help public authorities implement the LCC approach required in EU procurement directives by providing a standardized method and comparable output metrics. A second round of stakeholder consultation will provide feedback to finalize the tool before its planned completion in June 2016.
Cleaner Production (CP) is a proactive environmental strategy that focuses on preventing pollution and waste at the source. It involves continuous application of an integrated preventive strategy to processes, products, and services to increase efficiency and reduce risks to humans and the environment. Properly implemented CP approaches usually increase profitability by lowering costs through better resource use and waste prevention. CP is achieved through methods like good housekeeping, input substitution, process modification, and technology changes. It provides economic benefits like quick payback periods and improved cash flows. CP considers the roles of various stakeholders like governments, financial institutions, and local communities in promoting more sustainable industry practices.
A powerful tool to manage new product development projects for innovation-driven companies.
In cooperation with: Cranfield University and Johnson & Johnson Santé Beauté France SAS
Cleaner Production is a preventative environmental strategy that aims to reduce waste at the source. It involves continuous application of best practices like good housekeeping, input substitution, process modification and technology changes to increase efficiency and minimize environmental risks. A CP assessment identifies waste sources and feasible options are evaluated through technical, economic and environmental analyses. Successful CP implementation leads to cost savings, productivity gains and improved environmental performance while meeting stakeholder needs. Governments can promote CP through regulations and incentives while financial institutions benefit from lower risks in clients pursuing CP.
This document provides an overview of a framework developed at the Agile Manufacturing and Enterprise Centre (AMEC) at the University of Liverpool to help small and medium enterprises adopt agile manufacturing concepts. The framework is based on four pillars: auditing the company, auditing the operating environment, benchmarking, and learning best practices. It describes tools to assess the business environment turbulence, a company's agility capabilities, and its agility performance. The framework is intended to help companies identify gaps and create agility implementation roadmaps through transitional strategies, measurements, and benchmarking against emerging practices.
Digital financial service plays a paramount role to enhance financial inclusion and digitizing services is no longer an option for financial institutions in general and banks in particular. Digitization has become the means to increase customer base and outreach rural areas and low-income clients. Needless to mention, large segments of the population are financially excluded in the developing world including Ethiopia, and digital solutions allow banks to enhance customer engagement and product usage, which in turn enhances financial inclusion.
Telco-banking partnership became inevitable to enhance digitization, which helps to enhance customer base for both parties. Strategic partnerships between telecom companies and banks made significant contributions in terms of productivity, profitability and digitization. Telecom companies played a pivotal role in the growth of the banking sector allowing customers to make financial transactions using their mobile phones. Partnerships between Telecoms and banks have become strategic game changers in the financial industry, and enables high value financial services for the retail and SME markets in particular.
Such partnerships have also mutual benefits for the parties. Telecoms can streamline their financial models and gain quick access to high quality, customizable and transparent bank services. This optimization may help gain a better customer experience and build brand loyalty for the telecoms. On the other hand, banks can gain access to a larger pool of customers, gain traction in the mobile payments sphere, and strengthen their target markets.
This report was initiated by the invitation of the Ethio-Telecom for a partnership to provide a microcredit and saving products on its Tele-Birr platform in accordance with the relevant directives of the NBE. Based on the assessment of best practices and the regulatory framework, this report critically reviews the partnership agreement proposal of the Ethio-telecom, and comes up with an alternative proposal that would mutually benefits both parties.
2. Key Objectives of the Partnership
The government of Ethiopia has taken many initiatives to enhance digitization and financial inclusion. The level of the financial inclusion in Ethiopia is weak, but an enabling environment is being created to enhance financial inclusion. Recently, a directive has been issued to integrate financial institutions with various payment instrument issuers with the objective of enhancing financial accessibility. Per the directive No. ONPS/01/2020, licensed payment instrument issuers are allowed to provide micro saving, micro credit and micro insurance products under the full responsibility of and written outsourcing agreement with a regulated financial institution and pension funds.
Ethio telecom is licensed by the National Bank of Ethiopia as a payment instrument issuer in accordance with the national payment system proclamation number 718/2011. Further, as per the NBE directive stat
This document is a process quality assurance report submitted by Anglia Ruskin University. It contains solutions to three questions related to quality assurance techniques. For question 1, it proposes a 24-month business plan to reduce reworks and costs using statistical process control methods like control charts, Pareto analysis, ISO/BS standards, Six Sigma, and total quality management. For question 2, it demonstrates how to construct a Pareto chart and analyzes a Pareto chart of claims by product component. For question 3, it constructs a Pareto chart of total claim costs by component and analyzes which components contribute most to costs.
This document provides an overview of an English social educational project on total quality management in education conducted from April to August 2018. It includes 11 lessons on topics like quality philosophy, ISO 9000 standards, the history of quality, contributions to TQM, principles of TQM, the evolution of total quality, just-in-time manufacturing, quality tools and techniques, and more. The project was conducted by student Esperanza Alejandrina Mora Ortiz under the guidance of teacher Dr. Miguel Ponce Medina at the Faculty of Linguistics focusing on the application of English to the subject.
The document defines quality and identifies costs of quality. It discusses five common definitions of quality: conformance to specifications, fitness for use, value for price paid, support services, and psychological. Quality costs are classified into prevention, appraisal, internal failure, and external failure costs. Tools for identifying and solving quality problems include the Plan-Do-Study-Act cycle, seven quality control tools like control charts, and Quality Function Deployment for translating customer preferences to design.
00 competitiveness stratategy & productivityNivedita Sharma
This document provides an overview of competitiveness, operations strategy, and productivity. It discusses competitiveness and how organizations can compete through marketing and operations. Operations strategy is defined as the approach used to guide the operations function consistent with the organization's overall strategy. Productivity is defined as the ratio of output to input. Methods for improving productivity include increasing output for the same input, decreasing input for the same output, and achieving substantial output increases from small input increases. The document uses examples from Whirlpool and McDonald's to illustrate productivity gains in manufacturing and services.
The document discusses the Capability Maturity Model (CMM) developed by the Software Engineering Institute. It describes the six capability levels within the CMM model ranging from incomplete to optimizing. It also discusses the key process areas, specific goals, and general practices associated with achieving higher capability levels in the model.
This document discusses cleaner technology and waste reduction strategies. It defines cleaner technology as the continuous application of preventative strategies to increase efficiency and reduce risks. It discusses various cleaner technology practices like good housekeeping, input substitution, and technology changes. The benefits of cleaner technology include improving the environment, increasing economic benefits and productivity, and gaining competitive advantage. Barriers include a lack of information and competing priorities, while drivers include improvements in productivity and environmental reports.
The document discusses cleaner production as a strategy for sustainable industrial development. It defines cleaner production as the continuous application of preventive environmental strategies to processes, products, and services to increase efficiency and reduce risks to humans and the environment. The document outlines the principles of cleaner production, including precaution, prevention, and integration. It also describes the methodology, which involves 6 phases: commitment, analysis, opportunity generation, solution selection, implementation, and maintenance. Examples of cleaner production strategies and applications in industry are provided.
The document discusses quality management systems in the pharmaceutical industry. It provides an overview of key aspects of quality management including Quality by Design (QbD), Total Quality Management (TQM), ISO 9000 and ISO 14000 standards. The main points are:
1) Quality management systems (QMS) rely on regulations and guidelines to ensure product and process quality in the pharmaceutical industry.
2) QbD and TQM approaches aim to increase manufacturing efficiency and product quality through systematic process understanding and employee involvement.
3) International standards like ISO 9000 specify quality management principles for meeting customer and regulatory requirements, while ISO 14000 provides an environmental management system framework.
1. The document discusses various aspects of project appraisal including its definition, key techniques, and salient aspects.
2. It outlines the steps in a feasibility study including initial screening, market analysis, technical analysis, and financial analysis.
3. The key parts of a feasibility study are identified as need analysis, project identification, practicability analysis, economic practicality analysis, and social and political realizeability analysis.
Similar to B13 1 generate innovative options_final (20)
The document introduces Clean-in-Place (CIP) technology, which allows for cleaning of processing equipment internally without disassembly using automated cleaning cycles. It discusses the benefits of CIP systems including improved cleaning results, safety, and resource savings. The document also provides an overview of CIP system design considerations and optimization strategies.
This document provides an overview of surface cleaning techniques and their role in reducing solvent emissions. It introduces improved cleaning technologies that can abate solvent use, such as enclosed cleaning machines and solvent recovery systems. Enclosed cleaning systems can reduce direct solvent emissions by over 90% compared to open systems, and solvent consumption by 60-80%. The latest generation of closed loop systems with vacuum technology achieve very low VOC emissions of under 0.1 kg/h. Adopting best practices like solvent recycling and recovery through distillation can recover up to 99.9% of solvents.
The document discusses explosion hazards and preventing the formation of potentially explosive atmospheres. It explains that an explosion occurs when a combustible substance is dispersed in air and an ignition source is present, forming a potentially explosive atmosphere. To prevent explosions, measures aim to avoid creating explosive atmospheres or igniting them. This involves substituting dangerous substances, limiting concentrations, inerting containers, using closed systems, ventilation, proper storage and labeling, and protecting equipment from thermal impacts.
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The document discusses fire protection measures for welding and cutting operations. It identifies the main hazards of these operations as flames, sparks, and droplets which can ignite fires. It recommends obtaining permits, preparing work areas, removing combustible materials, installing fire protections, wearing protective equipment, and monitoring work areas after operations to prevent fires and explosions from welding and cutting activities.
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This document discusses recommendations for safe internal transport and storage of chemicals. It notes that incorrect transport and storage often leads to accidents and spills. The document recommends that containers be properly sealed and adapted for transport. It also recommends that vehicles used to transport flammable liquids be explosion-proof. Traffic routes and temporary storage areas should be classified as explosion risk zones unless measures are taken. The document also stresses the importance of having an emergency plan in place that includes worker training, guidelines for scenarios, and means to respond to incidents.
This document provides information on the handling of acids and bases. It explains that acids and bases are widely used in the chemical industry and can harm humans and the environment if not handled properly. The document discusses hazards of acids and bases and prevention measures that can be taken, including substitution, technical measures like ventilation and storage, and organizational measures such as training and personal protective equipment. It aims to explain risks and best practices for safely managing acids and bases.
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تتميز هذهِ الملزمة بعِدة مُميزات :
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واخيراً هذهِ الملزمة حلالٌ عليكم وإتمنى منكم إن تدعولي بالخير والصحة والعافية فقط
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Andreas Schleicher presents PISA 2022 Volume III - Creative Thinking - 18 Jun...EduSkills OECD
Andreas Schleicher, Director of Education and Skills at the OECD presents at the launch of PISA 2022 Volume III - Creative Minds, Creative Schools on 18 June 2024.
CapTechTalks Webinar Slides June 2024 Donovan Wright.pptxCapitolTechU
Slides from a Capitol Technology University webinar held June 20, 2024. The webinar featured Dr. Donovan Wright, presenting on the Department of Defense Digital Transformation.
Temple of Asclepius in Thrace. Excavation resultsKrassimira Luka
The temple and the sanctuary around were dedicated to Asklepios Zmidrenus. This name has been known since 1875 when an inscription dedicated to him was discovered in Rome. The inscription is dated in 227 AD and was left by soldiers originating from the city of Philippopolis (modern Plovdiv).
How to Download & Install Module From the Odoo App Store in Odoo 17Celine George
Custom modules offer the flexibility to extend Odoo's capabilities, address unique requirements, and optimize workflows to align seamlessly with your organization's processes. By leveraging custom modules, businesses can unlock greater efficiency, productivity, and innovation, empowering them to stay competitive in today's dynamic market landscape. In this tutorial, we'll guide you step by step on how to easily download and install modules from the Odoo App Store.
A Visual Guide to 1 Samuel | A Tale of Two HeartsSteve Thomason
These slides walk through the story of 1 Samuel. Samuel is the last judge of Israel. The people reject God and want a king. Saul is anointed as the first king, but he is not a good king. David, the shepherd boy is anointed and Saul is envious of him. David shows honor while Saul continues to self destruct.
This presentation was provided by Rebecca Benner, Ph.D., of the American Society of Anesthesiologists, for the second session of NISO's 2024 Training Series "DEIA in the Scholarly Landscape." Session Two: 'Expanding Pathways to Publishing Careers,' was held June 13, 2024.
A Free 200-Page eBook ~ Brain and Mind Exercise.pptxOH TEIK BIN
(A Free eBook comprising 3 Sets of Presentation of a selection of Puzzles, Brain Teasers and Thinking Problems to exercise both the mind and the Right and Left Brain. To help keep the mind and brain fit and healthy. Good for both the young and old alike.
Answers are given for all the puzzles and problems.)
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2. Content
UNIDO│IAMC Toolkit│Images may not be copied, transmitted or manipulated 2
1. Collect Information to Develop Options
2. Generate Innovative Options
3. Capture Options
4. Build an Innovation Network
4. Introduction: Generate Innovative Options
The aim of this step is to support the company in generating
innovative options which address the chemicals management
hotspots identified in Phase 2 while creating value for
customers.
The Toolkit user will learn how to:
Define expected benefits upon successful implementation
Develop a plan for implementing selected innovations
Develop a monitoring plan to ensure implementation
progress is measurable, transparent and easy to
communicate
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5.
Phase 3: Generate Innovative Options
Key Tasks
Collect information necessary to develop options
Summarize challenges and opportunities for improvement
Generate innovative options based on chemicals
management hotspots and unmet needs
Capture options
Build an innovation network
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Deliverables
Options captured and characterized in a summary table
Innovation network database
6. Collect Information to Develop
Options
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7. Collect Information Necessary to Generate
Options
Not all necessary information will have been obtained during
Phase 2 ‘Assess Chemicals Management Hotspots and Customer
Unmet Needs‘.
Get missing information for in order to fully characterize both the
priority chemicals management hotspots and the customer unmet
needs.
To fill in the missing information, you may need to:
Perform a more detailed and targeted audit of the company
Contact and survey customers or end market customers
Contact and survey material suppliers and technology suppliers
Survey national or international experts
Contract consultancy companies or access proprietary
databases
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9. Process for Generating Innovative Options (1)
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Source: ISSPPRO
10. Process for Generating Innovative Options (2)
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Use the following steps to generate and capture innovative options to
improve chemicals management:
1. Define the challenges and opportunities by summarizing the chemicals
management hotspots and the unmet needs in the value chain using a
Chemicals Management Innovation Diagram.
2. Search for potential solutions according to the hotspots identified (e.g.
chemicals of high concern, risk of accidents, water pollution, etc.).
Refer to the technical resource packages of this toolkit.
Analyze market, legal and technological trends.
Generalize the problem and look for solutions in other sectors and industries.
3. Consider how different dimensions of innovation can lead to
improvements:
Goods and services
Production techniques
Management practices
Innovative business models
4. Capture the option and how it can improve chemicals management and
fulfil customer needs.
11. Define Challenges and Opportunities: Chemicals
Management Innovation Diagram (1)
Drawing a Chemicals Management Innovation Diagram combining the
chemicals management hotspots and the customer unmet needs
throughout value chain offers a holistic way to integrate customer value
within innovation in chemicals management.
To summarize the challenges and opportunities:
1. Draw a simplified value chain in the middle of a flipchart. Include only
the most important processes.
2. You already prioritized both specific chemicals management hotspots
and unmet needs in Phase 2. Indicate these on the diagram.
3. Briefly state the economic, environmental and social impacts above
the value chain diagram.
4. Briefly state the key and related jobs as well as desired and
undesired outcomes below the value chain diagram.
5. Brainstorm ideas to integrate customer value within innovation in
chemicals management
Note: an example template is shown on the next slide.
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12. UNIDO│IAMC Toolkit│Images may not be copied, transmitted or manipulated 12
Define Challenges and Opportunities: Chemicals
Management Innovation Diagram (2)
Source: ISSPPRO
13. Search for Potential Solutions to the Identified
Challenges (1): Cause Analysis Worksheet
Use the following cause analysis worksheet to summarize the
root causes of identified chemical management hotspots.
Refer to ‘Brainstorming Innovation’ for additional tools to help
identify causes of hotspots.
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Hotspot Cause Innovative option
1. Description of waste stream 1 a. Cause 1 of the
waste stream
Option 1 to cause 1 of waste stream 1
Option 2 to cause 1 of waste stream 1
b. Cause 2 of the
waste stream
Option 1 to cause 2 of waste stream 1
Option 2 to cause 2 of waste stream 1
2. Description of chemical consumption
3. Description of Chemical of High
Concern used in product XYZ
4. Description of accidents related to
chemicals handling
B13_2_Brainstorming innovation
14. Search for Potential Solutions to the Identified
Challenges (2)
Use the three following approaches to find potential solutions:
Refer to the technical resources of this toolkit:
TRP 1 Green Chemistry & Chemical Process Improvement for how
to improve resource efficiency, reduce pollution, use and make safer
chemical products
TRP 2 Hazard Management for how to make processes safer and
reduce risks for workers and downstream users
TRP 3 Operational Excellence for how to improve business
performance and minimize impacts to the environment and human
health by implementing operational excellence
Revisit and analyze sector trends identified in Phase 1 ‘Get Started’.
Market (consumer), legal and technological trends can point to ways of
improving chemicals management hotspots and creating more value for
customers.
Generalize the problem and look for solutions in other sectors and
industries. Similar problems have often already been solved and can
be adapted to specific situations.
UNIDO│IAMC Toolkit│Images may not be copied, transmitted or manipulated 14
A0_5_Toolkit map
15. Toolkit Map
Refer to the toolkit map to understand which technical
resources provide input to the different methodology phases
UNIDO│IAMC Toolkit│Images may not be copied, transmitted or manipulated 15
A0_5_Toolkit map
The toolkit map:
Provides an overview of toolkit
technical resources
Indicates which topics can
provide input to specific phases
of the methodology
Indicates the type of innovations
covered by the topics (e.g.
process optimization, chemical
substitution, accident
prevention, etc.)
16. Dimensions of Innovative Solutions for
Improving Chemicals Management
The IAMC Methodology provides a flexible framework for generating and
applying innovative solutions across the chemical products’ value chain.
16
17. Product (goods & services) Innovation
Innovations in products and applications (what is offered to customers)
can be categorized as:
Input material change: substitution of ingredients with non-toxic
chemicals, renewable feedstocks, secondary (recycled) raw materials
and materials with a longer service life-time
Product modification: modification of product characteristics to
minimize impacts to the environment and human health over its life
cycle
Upgrading of by-products: transformation of waste or low-value by-
products into materials that can be sold on the market
New applications: e.g. using materials for new applications such as
replacing steel by polymers or carbon composites
Services: services improving e.g. resource efficiency, health and
safety, cost efficiency and value creation for the direct customer and
the end market
Refer to TRP 1, Topic C1 ‘Green Chemistry’
UNIDO│IAMC Toolkit│Images may not be copied, transmitted or manipulated 17
18. Innovation in Production Techniques
Innovations in production techniques (how the goods and
services are made) can be categorized as:
On-site recycling or recovery: recover and reuse waste material
(e.g. solvent)
Process change: replace or modify process (e.g. new synthesis
route) or processing sequence to improve resource productivity,
decrease risk and pollution intensity
Equipment modification: replace or modify chemical processing
or infrastructure equipment to achieve higher resource
productivity and reduce pollution and risk
Optimization of process control and process conditions: control
existing processes to optimize their performance and minimize
adverse environmental, health and economic impacts
Refer to TRP 1, Topic C2 ‘Chemical Process Improvement’
UNIDO│IAMC Toolkit│Images may not be copied, transmitted or manipulated 18
19. Innovation in Management Practices
Innovation in management practices (how effectively the
organization achieves its objectives) can be categorized as:
Occupational health and safety management system (e.g. risk
assessment, chemical storage rules, workplace rules,
emergency response plan)
Refer to TRP 2 ‘Hazard Management’
Overall improvement programmes like ISO 9000 (quality
management)
Functional improvement programmes such as reliability and
maintenance, value stream mapping, standard work, chemical
transitions and production planning
Refer to TRP 3 ‘Operational Excellence’
UNIDO│IAMC Toolkit│Images may not be copied, transmitted or manipulated 19
20. Business Model Innovation
Innovations in business models (how value is created, delivered
and captured) can be categorized as:
There are many types of sustainable business models that can be
considered:
Technological: maximize resource efficiency, create value from
waste and substitute with renewable and natural processes
Social: deliver functionality rather than ownership, adopt a
stewardship role and encourage sufficiency
Organization: repurpose for society/environment: develop scale-
up solutions
Refer to ‘Additional Links’ at the end of the presentation for
more information on business model innovation.
UNIDO│IAMC Toolkit│Images may not be copied, transmitted or manipulated 20
22. Capture Options: Characterize chemicals
management benefits and value for customers (1)
Each option is characterized according to how it improves chemicals
management and creates value for customers. This information feeds into
Phase 4 ‘Select Options’.
1. Characterize the main features of the innovative option:
Give the option a name.
Categorize the option according to the categories in the previous step
(e.g. production techniques: on-site recycling and recovery).
Describe the main concept of the option in three sentences or less.
List important partners who could help develop and implement the
option.
Which key customer and end market JTBD, if any, does the option
address? How important are jobs to the customer?
Which desired and undesired outcomes (gains and pains) for the
direct customer, the end market and the company does the option
address? How important are they?
Is it pioneering, offering something new or unique to the target market?
UNIDO│IAMC Toolkit│Images may not be copied, transmitted or manipulated 22
23. Capture Options: Characterize chemicals
management benefits and value for customers (2)
2. Characterize how the option improves chemicals management
throughout the life cycle, specifically:
How is resource use improved (e.g. decreased resource use, more
renewables used)?
How are ecosystem impacts due to pollution improved (e.g. decreased
environmental impact caused by the company and its products)?
How are health, safety and other social factors improved (e.g. reduced
risks of accidents, elimination of toxic chemicals)?
How are economic factors improved (e.g. added value to customer and
end market, growth potential, increased profitability for the company)?
3. Finally, characterize the effort involved in implementation. Is the
option:
Financially viable (e.g. being reasonably affordable)? If not, what is
preventing the option from being financially viable?
Technically viable? If not, what is preventing the option from being
technically viable?
Consider any key assumptions to be tested when developing the option.
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24. Build an Innovation Network
UNIDO│IAMC Toolkit│Images may not be copied, transmitted or manipulated 24
25. Build a Chemicals Management Innovation
Network
Lacking expertise and know-how was probably identified during the
generation of innovative options. Building or expanding your innovation
network can help you fill in the know-how gaps to develop and implement
the option.
Important partners could be: suppliers, strategic customers, retailers,
academia or research institutes, industry associations, government
agencies, business or marketing consultants, certification bodies, etc.
Build your chemicals management innovation network as follows:
Map out your current network of important partners.
Specify the expertise or knowledge gaps (e.g. perhaps it is the
sustainability impacts or key customer jobs in the end market) for the
option. Convert this to a list of key words.
Use the keywords to search for new partners.
Screen partners according to geography and value added.
Create a database
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26. Where to Find More Information: Business
Model Innovation
UNIDO’s Chemical Leasing Toolkit provides guidance for
implementing the Chemical Leasing business model:
http://www.chemicalleasing.com/
UNEP’s Eco-innovation Manual provides guidance and
tools for developing sustainable business models:
http://www.unep.org/resourceefficiency/Business/Eco-
Innovation/TheEco-InnovationProject/Eco-
innovationManual/tabid/1059803/Default.aspx
The Business Model Canvas is a tool simplifying the
process of characterizing and innovating business models:
http://www.businessmodelgeneration.com/canvas/bmc
UNIDO│IAMC Toolkit│Images may not be copied, transmitted or manipulated 26
27. Where to Find More Information: General
OECD Sustainability Manufacturing Toolkit providing information and
guidance on how to examine the relationship between environmental
effects of the company processes and production characteristics:
http://www.oecd.org/innovation/green/toolkit/
UNEP & Delft University of Technology “Design for Sustainability” provides
guidance and case studies on designing products to improve sustainability
performance: http://www.d4s-sbs.org/
UNEP’s Eco-innovation Manual provides guidance and tools for
developing sustainable business models:
http://www.unep.org/resourceefficiency/Business/Eco-Innovation/TheEco-
InnovationProject/Eco-innovationManual/tabid/1059803/Default.aspx
UNIDO Cleaner Production Toolkit on the implementation of cleaner
production programmes:
http://www.unido.org/en/resources/publications/energy-and-
environment/industrial-energy-efficiency/cp-toolkit-english.html
U.S. Department of Commerce’s Sustainable Manufacturing 101 Module
is closely linked to the OECD Sustainability Manufacturing Toolkit and
provides an overview on sustainable manufacturing practices:
http://trade.gov/green/sm-101-module.asp
UNIDO│IAMC Toolkit│Images may not be copied, transmitted or manipulated 27
29. Fusce posuere, magna sed pulvinar ultricies,
purus lectus malesuada libero, sit amet magna
eros quis (ARIAL 32).
Sources
CSD Engineers, Switzerland/ISSPPRO, Germany, 2015
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30. Disclaimer
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This presentation was prepared with the requested diligence
and with the generally accepted principles of the relevant
field.
If a third party uses the contents of the presentation in order
to take decisions, the authors disclaim any liability for any
kind of direct or indirect (consequential) damage.