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Gaining business excellence
by leveraging PLM platform
www.selerant.com
Information confidential to and copyright protected by Selerant.
 A Brief Introduction to Selerant & DevEX Platform
 DevEX PLM Solutions & Benefits
 Typical Cases
 Analysis of PLM Benefits based on Design Chain Operations
Reference-model (DCOR)
 Q&A
Outline:
- 2 -
A Brief Introduction to
Selerant & DevEX
Platform
Information confidential to and copyright protected by Selerant.
 Selerant was established in 1990. It is the first company in the globe specializing in providing
MSDS software. It has an experience of 20 years in providing DevEX PLM, a recipes R&D and
regulatory compliance management platform, which is specifically used for food & beverage
industry, cosmetics, specialized chemicals, pharmaceutical industries, etc.
 Globalized Innovation & Service Network
• Selerant is headquartered in Milan, Italy
• Its R&D centers are located in Milan, Italy, and New York, U.S.
• It’s service stretches as far as China, India, Spain, France, Germany, and Switzerland.
 Selerant was rated by Gartner, an internationally well-known IT research agency, as the most
valuable solution provider for food, spice & perfume, and beverage industries; Serelant was one
of the 500 most increasingly developed companies in 2010 according to an investigation by Inc.,
a U.S. magazine.
Boutique from Italy
- 4 -
Information confidential to and copyright protected by Selerant.
Major Clients
- 5 -
Information confidential to and copyright protected by Selerant.
 Chinese Environment
DevEX: A PLM Solution to Recipe R&D and Regulatory
Compliance Management
- 6 -
Project & Process Management
Management of Recipe Design,
Experiment, and Sample
Development
Management of Raw Materials,
Recipes, Product Specification,
and Data sheet
A Database of Legal Regulations
on Food Industry from the Globe
Information confidential to and copyright protected by Selerant.
Operation Logic
- 7 -
Project
New Era Chocolate
Trial2
Trial recipe 2
Exp. RM
Sweetener 2
Sub Project1
Hazel Taste
Experiment1
Adding Sweetener 1
Substance
TGS
Sub Project2
Almond Taste
Experiment2
Adding Sweetener 2
Trial1
Trail recipe 1
Raw Material
Sweetener 2
Batch
Trial Production
Specification
Specification for Raw
Materials of Sweetener
2
Sample
Sample 1
Specification
Recipe sheet
Recipe
Recipe for Hazel
Chocolate
Specification
Colored label
Guideline
Legal Regulations
for Additives
recipe=Raw Materials + Compositions
Recipe=Raw Materials+Compositions+Technological
Process
Product Requirement
Agreeably Sweet
Specification
Product standard
Specification
Process flow chart
Batch
Trial Production
Information confidential to and copyright protected by Selerant.
 Selerant’s Regulatory Research and Science Affairs Team aims at providing clients with
structured legal regulations for food industry, solution for regulatory compliance management,
and cloud service.
 Selerant timely updates database of legal regulations for convenience of clients
• Covering more than 100 countries and regions;
• Containing more than 1,500,000 structured entries.
• You can search for specific limiting values, the original legal texts, and origin of the texts.
 The Database covers legal regulations for
• food addictives, food contaminants ( residue of pesticide or veterinary drug, heavy metal
contamination, food-borne mycotoxins, etc.), microbiological indicators, range of
application and dosage of nutrition enhancers, guide for labeling as well as templates,
guide for labeling allergens, food contact materials, etc.
Database of Legal Regulations around Globe
- 8 -
Information confidential to and copyright protected by Selerant.
Structured Legal Regulations
- 9 -
Information confidential to and copyright protected by Selerant.
 Food Addictives:
• GB 2760-2011 Standard for Use of Food Addictives and Subsequent Updates
 Nutrition Enhancers
• GB 14880-2012 Standard for Use of Food Nutrition Enhancers and Subsequent Updates
 Contaminants:
• GB 2761-2011 Fungal Toxins Limited in Food
• GB 2762-2012 Maximum Levels of Contaminants in Foods
• GB 2763-2012 Maximum Residue Limits for Pesticides in Food
• Aattachment to No.235 Announcement of the Ministry of Agriculture:
Veterinary Drug Maximum Residue Limits in the Food of Animal Origin
 Labeling:
• GB 7718-2011 General Provisions for Labeling of Pre-packaged Food
• GB 28050-2011 General Provisions for Nutrition Labeling of Pre-packaged Food
Database of Legal Regulations from China Mainland
- 10 -
Information confidential to and copyright protected by Selerant.
EcodEX: Solution to Eco Design
- 11 -
Farming
Food
Processing
Transportatio
n
Marketing
Food
Consumption
Recycling of
Food Waste
Information on Carbon Emission and Consumption of Water, Electricity, and Other Energies
Information confidential to and copyright protected by Selerant.
Our Advantages:
- 12 -
Service of Providing Legal Regulations for Food Industry over the Globe
The database contains more than 1,500,000 structured entries from about 100 countries and regions
including the China mainland.
Combining different business modes like B2B and B2C
The communication with consumers (for example, labeling) and management of demand of
special clients (for example, sample presentation) can be simultaneously satisfied.
Cutting Carbon Emissions, Saving Energy, Reducing Emission
Selerant is known internationally for its life cycle assessment (LCA) algorithm; the product
data may be used directly.
Not only Specialized in PDM, But in PLM
Besides specializing product data management, Selerant is more skillful in product
lifecycle management.
Global brand with strong local team
Selerant has hundreds of industrial consultants and technical staff devoting to
research on PLM.
DevEX PLM Solution &
Benefits
Information confidential to and copyright protected by Selerant.
Product Lifecycle & PLM Software
产品生命周期PLM Software
Mass Production
Marketing/Sale
Procurement of
Raw Materials/Confirmation
Testing/
Packaging/Labeling
Market Research
Product Design &
Development
After-sale Service
Ideation
Project Management
PortfolioManagement
ComplianceManagement
- 14 -
Information confidential to and copyright protected by Selerant.
Legal RegulationsReligious
Belief &
Customs
Operation Blueprint of PLM & ERP
- 15 -
Raw
materials
confirmation
Client Demand
Recipe Design
ERP
PLM
Intangible Assets
Virtual Products
Tangible Assets
Real Products
Procurement of
Raw Materials
Order
Forecasting
Information confidential to and copyright protected by Selerant.
Base for Innovation: Product Lifecycle Management
Project Portfolio Management
Database of Raw Materials, Packaging Materials, Manufacturing
Processes, Products, and Legal Regulations
Management
Decision
Project
Assessment
Indicators
StageReport
DecisionforDevelopment
Stagedreport
DecisionforDevelopment
Stagedreport
DecisionforDevelopment
StageReport
DevelopmentDecision
R&D Process and Project Management
Defining
Project
Requirements
Feasibility
Appraisal
Designing
Recipes
Small/Medium/
Large Trials
Mass Production/
Marketing
Recipe Development, Regulatory Compliance and Labeling
Management
BOM Recipe
Manufacturing Process
Product Technical
Texts
Inspection Documents
Technical Requirements
for Raw Materials
Recipe Test
- 16 -
Information confidential to and copyright protected by Selerant.
Stage-Gate Theory
Scoping
Building
Business
Case
Develop
ment
Testing
and
Validation
Launch
Discovery
Post-Launch
Review
Idea
Screen
Second
Screen
Go to
Develop
ment
Go to
Testing
Go to
Launch
- 17 -Source: Product Development Institute Inc.
Cooper
Information confidential to and copyright protected by Selerant.
Managing Traceability & Regulatory Compliance of Food
- 18 -
Product &
Project
Planning
Recipe Design
& Testing
Recipe
Optimization
R&D to Mass
Production
Post-launch
Maintenance
1 2 3 4 5
Opportunity
Discovery
Conceptualizatio
n
Feasibility
Appraisal
Designing Validating
Mass
Productio
n
Launch Appraisal
G1 G2 G3 G4 G5 G6 G7
Database of Legal Regulations
Information confidential to and copyright protected by Selerant. - 19 -
Stage I: Product & Project Planning (1/2)
 Specifying project tasks, work process, and
approval authority;
 Specifying target market of the product as
well as target clients;
 Specifying legal regulations, religious belief
& customs (such as vegetarianism, Islamism),
and demands of the clients for the product;
 Making R&D demand report;
 Seeking supply of new raw materials and
packaging materials; confirming suppliers;
 Searching for testing items for raw materials
from Selerant database of legal regulations for
food industry.
Product &
Project
Planning
Recipe
Design &
Testing
Recipe
Optimizatio
n
R&D to Mass
Production
Post-launch
Maintenance
Information confidential to and copyright protected by Selerant.
Stage I: Product & Project Planning (2/2)
- 20 -
 Specifying project tasks & team
member dispatch management.
 Suppliers provide data of raw
materials/packaging materials through
an Excel template.
 The Excel may directly imported in
the system, free of errors from repeat
typing.
 Confirming indicators of raw
materials needed to be tested.
Information confidential to and copyright protected by Selerant. - 21 -
Stage II: Recipe Design and Testing (1/4)
 Screening and planning the compositions of
raw materials of recipes from the list of raw
materials the company recognizes, and
simulating the chemical and physical
influence of each manufacturing process.
 Besides the composition proportion,
manufacturing processes may be
simultaneously managed.
 The recipe cost and nutrition data will be
inspected at any time, and they should
conform to legal regulations/specifications.
 The data regarding recipes can be reused after
recorded.
Product and
Project
Planning
Recipe
Design and
Testing
Recipe
Optimization
R&D to Mass
Production
Post-launch
Maintenance
Information confidential to and copyright protected by Selerant.
Stage II: Recipe Design and Testing (2/4)
- 22 -
 With a recipe editor, the compositions and
composition proportion will be recorded. The
cost and nutrition data will automatically
come out from the system.
 Record manufacturing processes by using a
recipe editor.
 The loss factor in the condition of special
technology or variation logic in other
physical and chemical conditions can be set.
 Inspect the recipe in the view of input or
output.
Information confidential to and copyright protected by Selerant.
 The database of legal regulations is used to automatically inspect and test that recipes
conform to specifications for additives.
Stage II: Recipe Design and Testing (3/4)
- 23 -
Information confidential to and copyright protected by Selerant.
 The database of legal regulations is used to automatically inspect and test that recipes
do not conform to specific claims.
Stage II: Recipe Design and Testing (4/4)
- 24 -
Information confidential to and copyright protected by Selerant. - 25 -
Stage III: Recipe Optimization
 Simulate the raw material compositions
of recipe optimized according to a
single objective or multiple objectives
like cost, energy, and nutrition
components.
 Targeting different target markets,
establish alternative recipes according to
optimization results.
 Create globally universal optimization
recipes in the condition that legal
regulations/specifications of several
target markets or other needs can be met.
Product and
Project
Planning
Recipe
Design and
Testing
Recipe
Optimizatio
n
R&D to
Mass
Production
Post-launch
Maintenance
Information confidential to and copyright protected by Selerant. - 26 -
Stage IV: R&D to Mass Production (1/2)
 Create product standards;
 Automatically create product labeling
contents according to legal
regulations/specifications of target markets,
such as ingredient list, nutrition fact ,
allergens, etc.;
 Automatically create recipe tables;
 Automatically create manufacturing process
tables;
 Translate labels of multinational languages;
 Check product specifications.
Product
and
Project
Planning
Recipe
Design and
Experimen
ts
Recipe
Optimiza
tion
R&D to
Mass
Productio
n
Post-
launch
Maintena
nce
Information confidential to and copyright protected by Selerant.
Stage IV: R&D to Mass Production (2/2)
- 27 -
 Each department inputs information on
labels it is responsible for.
 To create a ingredient list according to
specified specifications.
 To create a nutrition fact according to specified
specifications.
 To create an manufacturing process report for
factories’compliance.
Information confidential to and copyright protected by Selerant. - 28 -
Stage V: Post-Launch Maintenance
 Create the report tables regarding influence
range when legal regulations/specifications
change;
 If calcium peroxide is banned by State Food
and Drug Administration, the recipes and
product labels shall be modified; the sources
of meat products supply should be located as a
consequence of any clenbuterol event.
 Massively modify recipes or product labels.
 Simulate the situation of alternative raw
materials and production in different factories.
Product and
Project
Planning
Recipe
Design and
Testing
Recipe
Optimization
R&D to
Mass
Production
Post-launch
Maintenance
Information confidential to and copyright protected by Selerant.
 Supporting HTML5 technology;
 Having faster operating speed;
 Providing better browsing experience
(multiple tabs, customized layout,
customized fields, customized widget,
etc.);
 Realizing more flexible project and
workflow management;
 Presenting better regulation search
interface;
 Providing more powerful approval
functions;
 ……
Release of Edition 3.0
- 29 -
Information confidential to and copyright protected by Selerant.
 You may register and have a free try via accessing the website
http://compliancecloud.selerant.com/
Selerant Compliance Cloud
- 30 -
Typical Cases
Information confidential to and copyright protected by Selerant.
Business Challenge (1/2)-High Complexity of Product
Innovation
- 32 -
Innovative Taste
VS.
Cost of Raw
Materials
Globalized Recipe
Vs.
Localized Legal
Regulations
12,000 recipes
26,000 product labels
Marketed in 140 countries
280,000 staff
6 R&D centers
12 technical centers
200 factories
Information confidential to and copyright protected by Selerant.
Business Challenge (2/2)-Falling over Severely in
China in 2005
- 33 -
Event Introduction
• Zhejiang Industrial and Commercial Bureau had a casual inspection to infant food in Wenzhou, Ningbo,
and Huzhou before the Children’s Day of 2005.
• According to the casual inspection report, the Iodine content in the milk powder for children over the
age of three produced by the Company exceeds that specified in the national standard.
• According to the national standard, the Iodine content in every 100g milk powder should range from 30
to 150mcg, while the Iodine content examined from this product is 198mcg. Experts pointed out that
excessive intake of Iodine will cause thyroid enlargement, and it is easier for children to get this illness
than adults
Reason
• The R&D personnel mistook in the proportion of iodine, and the quality of raw milk fluctuated.
Effects
• Company N published apology statements and recalled related products.
• Economic losses were estimated to exceed RMB 800 million Yuan.
Information confidential to and copyright protected by Selerant.
Business Process Improvement
- 34 -
ProductionDefinition
RecipeBrief
Declaration
&Regulation
Recipetion
SAP R/3
Labeling
Standardization /
Optimization
MES & SPC
Recipetion
1 2 3
To be developed
Project
Recipe
DevEX™
Raw material/Specification
System went live according to
different product categories.
Information confidential to and copyright protected by Selerant.
Overall Benefits
- 35 -
Increase profits
by 30% - 50%
Reducing cost
by 10%-40%
Increase efficiency
by 25&-50%
Developmentcost
Salesprofit
Time
• Managing over 140 sales markets around the globe
and 700,000 product specification data;
• Redesigning 1,500 recipes;
• Approving and validating over 10,000 kinds of recipes
and market portfolios;
• Create over 200,000 data concerning structured legal
regulations.
Information confidential to and copyright protected by Selerant.
New Application Direction: Consumer-Oriented
Labeling System
- 36 -
http://btl.nestle.co.uk/7613033593673/LC00000635-0/home
Information confidential to and copyright protected by Selerant.
New Application Direction: Product Innovation and
Environmentally Sustainable Development
- 37 -
Analysis of PLM Benefits
based on Design Chain
Operations Reference-model
Information confidential to and copyright protected by Selerant.
ERP-Related Supply Chain Value Activity
39
Plan
Source Make Deliver
Plan
Source Make DeliverSource Make Deliver
Plan
Production
capacity planning
Material planning
Order
forecasting
Sales forecasting
Customer relation
management
Main production
schedule
General
order
Online order
Management of
manufacturing site
Purchase
requisition
Procurement
Receiving/inspecti
ng
Sourcing
Payment
Long-term
production capacity
Report Management
Non-transaction-oriented process/system
Transaction-oriented process/system
Sales
management
Information confidential to and copyright protected by Selerant. - 40 -
Connection between Design Chain and Supply Chain
Plan
Research Design Integrate
Amend
Small/medium/large Trials Mass production
Plan
Source Make Deliver
ReturnReturn
Information confidential to and copyright protected by Selerant.
Five Performance Classifications of Design Chain
- 41 -
Classification Meanings
Reliability Correct product and process design, to satisfy
quality and time requirements
Responsiveness Designing and integrating new speed for
products/services
Agility Response to events falling out of plans
(including external effects and quality problems)
Cost Managing relevant cost of design chain
Assets Managing the effectiveness of assets of design
chain, to support the design and integration of
new products /services
Information confidential to and copyright protected by Selerant.
Performance Indicators of Design Chain
- 42 -
Classification Performance Indicator Possible Reason
Reliability Saving procurement cost of raw materials Scale economy brought about by sorting out and
integrating raw materials
Reliability Saving procurement cost of packaging
materials
Scale economy brought about by sorting out and
integrating packaging materials
Reliability Reducing recall cost and lifting the brand
value
Promotion of quality and regulatory compliance
Reliability Saving raw materials in the stage of mass
production
Conforming raw materials may reduce the probability
of repeated jobs
Reliability Lifting utilization ratio of production lines Good product design may reduce the production
downtime
Responsiveness Lifting sales performance (fast launch) Reduction of cycle time for product design, etc.
Responsiveness Lifting decision-making efficiency More accurate information
Agility Reducing cost of recipes Continuous optimization of recipes
Agility Improving product portfolios Reduction of quantity of recipes in particular markets
Cost Saving annual IT cost Integration of IT systems, elimination of old systems
Cost Saving cost of data maintenance Data cleansing and integration
Assets Lifting R&D productivity More automated operations, less manual operations
Assets Reducing ineffective labor hours Knowledge sharing, easy acquisition of information
Exercise
Q&A
Thank You for Listening!
www.selerant.com

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Gaining business excellence by leveraging plm platform

  • 1. Gaining business excellence by leveraging PLM platform www.selerant.com
  • 2. Information confidential to and copyright protected by Selerant.  A Brief Introduction to Selerant & DevEX Platform  DevEX PLM Solutions & Benefits  Typical Cases  Analysis of PLM Benefits based on Design Chain Operations Reference-model (DCOR)  Q&A Outline: - 2 -
  • 3. A Brief Introduction to Selerant & DevEX Platform
  • 4. Information confidential to and copyright protected by Selerant.  Selerant was established in 1990. It is the first company in the globe specializing in providing MSDS software. It has an experience of 20 years in providing DevEX PLM, a recipes R&D and regulatory compliance management platform, which is specifically used for food & beverage industry, cosmetics, specialized chemicals, pharmaceutical industries, etc.  Globalized Innovation & Service Network • Selerant is headquartered in Milan, Italy • Its R&D centers are located in Milan, Italy, and New York, U.S. • It’s service stretches as far as China, India, Spain, France, Germany, and Switzerland.  Selerant was rated by Gartner, an internationally well-known IT research agency, as the most valuable solution provider for food, spice & perfume, and beverage industries; Serelant was one of the 500 most increasingly developed companies in 2010 according to an investigation by Inc., a U.S. magazine. Boutique from Italy - 4 -
  • 5. Information confidential to and copyright protected by Selerant. Major Clients - 5 -
  • 6. Information confidential to and copyright protected by Selerant.  Chinese Environment DevEX: A PLM Solution to Recipe R&D and Regulatory Compliance Management - 6 - Project & Process Management Management of Recipe Design, Experiment, and Sample Development Management of Raw Materials, Recipes, Product Specification, and Data sheet A Database of Legal Regulations on Food Industry from the Globe
  • 7. Information confidential to and copyright protected by Selerant. Operation Logic - 7 - Project New Era Chocolate Trial2 Trial recipe 2 Exp. RM Sweetener 2 Sub Project1 Hazel Taste Experiment1 Adding Sweetener 1 Substance TGS Sub Project2 Almond Taste Experiment2 Adding Sweetener 2 Trial1 Trail recipe 1 Raw Material Sweetener 2 Batch Trial Production Specification Specification for Raw Materials of Sweetener 2 Sample Sample 1 Specification Recipe sheet Recipe Recipe for Hazel Chocolate Specification Colored label Guideline Legal Regulations for Additives recipe=Raw Materials + Compositions Recipe=Raw Materials+Compositions+Technological Process Product Requirement Agreeably Sweet Specification Product standard Specification Process flow chart Batch Trial Production
  • 8. Information confidential to and copyright protected by Selerant.  Selerant’s Regulatory Research and Science Affairs Team aims at providing clients with structured legal regulations for food industry, solution for regulatory compliance management, and cloud service.  Selerant timely updates database of legal regulations for convenience of clients • Covering more than 100 countries and regions; • Containing more than 1,500,000 structured entries. • You can search for specific limiting values, the original legal texts, and origin of the texts.  The Database covers legal regulations for • food addictives, food contaminants ( residue of pesticide or veterinary drug, heavy metal contamination, food-borne mycotoxins, etc.), microbiological indicators, range of application and dosage of nutrition enhancers, guide for labeling as well as templates, guide for labeling allergens, food contact materials, etc. Database of Legal Regulations around Globe - 8 -
  • 9. Information confidential to and copyright protected by Selerant. Structured Legal Regulations - 9 -
  • 10. Information confidential to and copyright protected by Selerant.  Food Addictives: • GB 2760-2011 Standard for Use of Food Addictives and Subsequent Updates  Nutrition Enhancers • GB 14880-2012 Standard for Use of Food Nutrition Enhancers and Subsequent Updates  Contaminants: • GB 2761-2011 Fungal Toxins Limited in Food • GB 2762-2012 Maximum Levels of Contaminants in Foods • GB 2763-2012 Maximum Residue Limits for Pesticides in Food • Aattachment to No.235 Announcement of the Ministry of Agriculture: Veterinary Drug Maximum Residue Limits in the Food of Animal Origin  Labeling: • GB 7718-2011 General Provisions for Labeling of Pre-packaged Food • GB 28050-2011 General Provisions for Nutrition Labeling of Pre-packaged Food Database of Legal Regulations from China Mainland - 10 -
  • 11. Information confidential to and copyright protected by Selerant. EcodEX: Solution to Eco Design - 11 - Farming Food Processing Transportatio n Marketing Food Consumption Recycling of Food Waste Information on Carbon Emission and Consumption of Water, Electricity, and Other Energies
  • 12. Information confidential to and copyright protected by Selerant. Our Advantages: - 12 - Service of Providing Legal Regulations for Food Industry over the Globe The database contains more than 1,500,000 structured entries from about 100 countries and regions including the China mainland. Combining different business modes like B2B and B2C The communication with consumers (for example, labeling) and management of demand of special clients (for example, sample presentation) can be simultaneously satisfied. Cutting Carbon Emissions, Saving Energy, Reducing Emission Selerant is known internationally for its life cycle assessment (LCA) algorithm; the product data may be used directly. Not only Specialized in PDM, But in PLM Besides specializing product data management, Selerant is more skillful in product lifecycle management. Global brand with strong local team Selerant has hundreds of industrial consultants and technical staff devoting to research on PLM.
  • 13. DevEX PLM Solution & Benefits
  • 14. Information confidential to and copyright protected by Selerant. Product Lifecycle & PLM Software 产品生命周期PLM Software Mass Production Marketing/Sale Procurement of Raw Materials/Confirmation Testing/ Packaging/Labeling Market Research Product Design & Development After-sale Service Ideation Project Management PortfolioManagement ComplianceManagement - 14 -
  • 15. Information confidential to and copyright protected by Selerant. Legal RegulationsReligious Belief & Customs Operation Blueprint of PLM & ERP - 15 - Raw materials confirmation Client Demand Recipe Design ERP PLM Intangible Assets Virtual Products Tangible Assets Real Products Procurement of Raw Materials Order Forecasting
  • 16. Information confidential to and copyright protected by Selerant. Base for Innovation: Product Lifecycle Management Project Portfolio Management Database of Raw Materials, Packaging Materials, Manufacturing Processes, Products, and Legal Regulations Management Decision Project Assessment Indicators StageReport DecisionforDevelopment Stagedreport DecisionforDevelopment Stagedreport DecisionforDevelopment StageReport DevelopmentDecision R&D Process and Project Management Defining Project Requirements Feasibility Appraisal Designing Recipes Small/Medium/ Large Trials Mass Production/ Marketing Recipe Development, Regulatory Compliance and Labeling Management BOM Recipe Manufacturing Process Product Technical Texts Inspection Documents Technical Requirements for Raw Materials Recipe Test - 16 -
  • 17. Information confidential to and copyright protected by Selerant. Stage-Gate Theory Scoping Building Business Case Develop ment Testing and Validation Launch Discovery Post-Launch Review Idea Screen Second Screen Go to Develop ment Go to Testing Go to Launch - 17 -Source: Product Development Institute Inc. Cooper
  • 18. Information confidential to and copyright protected by Selerant. Managing Traceability & Regulatory Compliance of Food - 18 - Product & Project Planning Recipe Design & Testing Recipe Optimization R&D to Mass Production Post-launch Maintenance 1 2 3 4 5 Opportunity Discovery Conceptualizatio n Feasibility Appraisal Designing Validating Mass Productio n Launch Appraisal G1 G2 G3 G4 G5 G6 G7 Database of Legal Regulations
  • 19. Information confidential to and copyright protected by Selerant. - 19 - Stage I: Product & Project Planning (1/2)  Specifying project tasks, work process, and approval authority;  Specifying target market of the product as well as target clients;  Specifying legal regulations, religious belief & customs (such as vegetarianism, Islamism), and demands of the clients for the product;  Making R&D demand report;  Seeking supply of new raw materials and packaging materials; confirming suppliers;  Searching for testing items for raw materials from Selerant database of legal regulations for food industry. Product & Project Planning Recipe Design & Testing Recipe Optimizatio n R&D to Mass Production Post-launch Maintenance
  • 20. Information confidential to and copyright protected by Selerant. Stage I: Product & Project Planning (2/2) - 20 -  Specifying project tasks & team member dispatch management.  Suppliers provide data of raw materials/packaging materials through an Excel template.  The Excel may directly imported in the system, free of errors from repeat typing.  Confirming indicators of raw materials needed to be tested.
  • 21. Information confidential to and copyright protected by Selerant. - 21 - Stage II: Recipe Design and Testing (1/4)  Screening and planning the compositions of raw materials of recipes from the list of raw materials the company recognizes, and simulating the chemical and physical influence of each manufacturing process.  Besides the composition proportion, manufacturing processes may be simultaneously managed.  The recipe cost and nutrition data will be inspected at any time, and they should conform to legal regulations/specifications.  The data regarding recipes can be reused after recorded. Product and Project Planning Recipe Design and Testing Recipe Optimization R&D to Mass Production Post-launch Maintenance
  • 22. Information confidential to and copyright protected by Selerant. Stage II: Recipe Design and Testing (2/4) - 22 -  With a recipe editor, the compositions and composition proportion will be recorded. The cost and nutrition data will automatically come out from the system.  Record manufacturing processes by using a recipe editor.  The loss factor in the condition of special technology or variation logic in other physical and chemical conditions can be set.  Inspect the recipe in the view of input or output.
  • 23. Information confidential to and copyright protected by Selerant.  The database of legal regulations is used to automatically inspect and test that recipes conform to specifications for additives. Stage II: Recipe Design and Testing (3/4) - 23 -
  • 24. Information confidential to and copyright protected by Selerant.  The database of legal regulations is used to automatically inspect and test that recipes do not conform to specific claims. Stage II: Recipe Design and Testing (4/4) - 24 -
  • 25. Information confidential to and copyright protected by Selerant. - 25 - Stage III: Recipe Optimization  Simulate the raw material compositions of recipe optimized according to a single objective or multiple objectives like cost, energy, and nutrition components.  Targeting different target markets, establish alternative recipes according to optimization results.  Create globally universal optimization recipes in the condition that legal regulations/specifications of several target markets or other needs can be met. Product and Project Planning Recipe Design and Testing Recipe Optimizatio n R&D to Mass Production Post-launch Maintenance
  • 26. Information confidential to and copyright protected by Selerant. - 26 - Stage IV: R&D to Mass Production (1/2)  Create product standards;  Automatically create product labeling contents according to legal regulations/specifications of target markets, such as ingredient list, nutrition fact , allergens, etc.;  Automatically create recipe tables;  Automatically create manufacturing process tables;  Translate labels of multinational languages;  Check product specifications. Product and Project Planning Recipe Design and Experimen ts Recipe Optimiza tion R&D to Mass Productio n Post- launch Maintena nce
  • 27. Information confidential to and copyright protected by Selerant. Stage IV: R&D to Mass Production (2/2) - 27 -  Each department inputs information on labels it is responsible for.  To create a ingredient list according to specified specifications.  To create a nutrition fact according to specified specifications.  To create an manufacturing process report for factories’compliance.
  • 28. Information confidential to and copyright protected by Selerant. - 28 - Stage V: Post-Launch Maintenance  Create the report tables regarding influence range when legal regulations/specifications change;  If calcium peroxide is banned by State Food and Drug Administration, the recipes and product labels shall be modified; the sources of meat products supply should be located as a consequence of any clenbuterol event.  Massively modify recipes or product labels.  Simulate the situation of alternative raw materials and production in different factories. Product and Project Planning Recipe Design and Testing Recipe Optimization R&D to Mass Production Post-launch Maintenance
  • 29. Information confidential to and copyright protected by Selerant.  Supporting HTML5 technology;  Having faster operating speed;  Providing better browsing experience (multiple tabs, customized layout, customized fields, customized widget, etc.);  Realizing more flexible project and workflow management;  Presenting better regulation search interface;  Providing more powerful approval functions;  …… Release of Edition 3.0 - 29 -
  • 30. Information confidential to and copyright protected by Selerant.  You may register and have a free try via accessing the website http://compliancecloud.selerant.com/ Selerant Compliance Cloud - 30 -
  • 32. Information confidential to and copyright protected by Selerant. Business Challenge (1/2)-High Complexity of Product Innovation - 32 - Innovative Taste VS. Cost of Raw Materials Globalized Recipe Vs. Localized Legal Regulations 12,000 recipes 26,000 product labels Marketed in 140 countries 280,000 staff 6 R&D centers 12 technical centers 200 factories
  • 33. Information confidential to and copyright protected by Selerant. Business Challenge (2/2)-Falling over Severely in China in 2005 - 33 - Event Introduction • Zhejiang Industrial and Commercial Bureau had a casual inspection to infant food in Wenzhou, Ningbo, and Huzhou before the Children’s Day of 2005. • According to the casual inspection report, the Iodine content in the milk powder for children over the age of three produced by the Company exceeds that specified in the national standard. • According to the national standard, the Iodine content in every 100g milk powder should range from 30 to 150mcg, while the Iodine content examined from this product is 198mcg. Experts pointed out that excessive intake of Iodine will cause thyroid enlargement, and it is easier for children to get this illness than adults Reason • The R&D personnel mistook in the proportion of iodine, and the quality of raw milk fluctuated. Effects • Company N published apology statements and recalled related products. • Economic losses were estimated to exceed RMB 800 million Yuan.
  • 34. Information confidential to and copyright protected by Selerant. Business Process Improvement - 34 - ProductionDefinition RecipeBrief Declaration &Regulation Recipetion SAP R/3 Labeling Standardization / Optimization MES & SPC Recipetion 1 2 3 To be developed Project Recipe DevEX™ Raw material/Specification System went live according to different product categories.
  • 35. Information confidential to and copyright protected by Selerant. Overall Benefits - 35 - Increase profits by 30% - 50% Reducing cost by 10%-40% Increase efficiency by 25&-50% Developmentcost Salesprofit Time • Managing over 140 sales markets around the globe and 700,000 product specification data; • Redesigning 1,500 recipes; • Approving and validating over 10,000 kinds of recipes and market portfolios; • Create over 200,000 data concerning structured legal regulations.
  • 36. Information confidential to and copyright protected by Selerant. New Application Direction: Consumer-Oriented Labeling System - 36 - http://btl.nestle.co.uk/7613033593673/LC00000635-0/home
  • 37. Information confidential to and copyright protected by Selerant. New Application Direction: Product Innovation and Environmentally Sustainable Development - 37 -
  • 38. Analysis of PLM Benefits based on Design Chain Operations Reference-model
  • 39. Information confidential to and copyright protected by Selerant. ERP-Related Supply Chain Value Activity 39 Plan Source Make Deliver Plan Source Make DeliverSource Make Deliver Plan Production capacity planning Material planning Order forecasting Sales forecasting Customer relation management Main production schedule General order Online order Management of manufacturing site Purchase requisition Procurement Receiving/inspecti ng Sourcing Payment Long-term production capacity Report Management Non-transaction-oriented process/system Transaction-oriented process/system Sales management
  • 40. Information confidential to and copyright protected by Selerant. - 40 - Connection between Design Chain and Supply Chain Plan Research Design Integrate Amend Small/medium/large Trials Mass production Plan Source Make Deliver ReturnReturn
  • 41. Information confidential to and copyright protected by Selerant. Five Performance Classifications of Design Chain - 41 - Classification Meanings Reliability Correct product and process design, to satisfy quality and time requirements Responsiveness Designing and integrating new speed for products/services Agility Response to events falling out of plans (including external effects and quality problems) Cost Managing relevant cost of design chain Assets Managing the effectiveness of assets of design chain, to support the design and integration of new products /services
  • 42. Information confidential to and copyright protected by Selerant. Performance Indicators of Design Chain - 42 - Classification Performance Indicator Possible Reason Reliability Saving procurement cost of raw materials Scale economy brought about by sorting out and integrating raw materials Reliability Saving procurement cost of packaging materials Scale economy brought about by sorting out and integrating packaging materials Reliability Reducing recall cost and lifting the brand value Promotion of quality and regulatory compliance Reliability Saving raw materials in the stage of mass production Conforming raw materials may reduce the probability of repeated jobs Reliability Lifting utilization ratio of production lines Good product design may reduce the production downtime Responsiveness Lifting sales performance (fast launch) Reduction of cycle time for product design, etc. Responsiveness Lifting decision-making efficiency More accurate information Agility Reducing cost of recipes Continuous optimization of recipes Agility Improving product portfolios Reduction of quantity of recipes in particular markets Cost Saving annual IT cost Integration of IT systems, elimination of old systems Cost Saving cost of data maintenance Data cleansing and integration Assets Lifting R&D productivity More automated operations, less manual operations Assets Reducing ineffective labor hours Knowledge sharing, easy acquisition of information
  • 44. Q&A
  • 45. Thank You for Listening! www.selerant.com