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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 05 | May 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 3837
Autonomous sensor nodes for Structural Health Monitoring of bridges
2,3,4,5Students, Department of Electronics and Communication Engineering, Dayananda Sagar College of
Engineering, Bengaluru, Karnataka, India
1Assistant Professor, Department of Electronics and Communication Engineering, Dayananda Sagar College of
Engineering, Bengaluru, Karnataka, India
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract - In today's modern world, development is at an
all-time high. Thousands of new buildings, tunnels, bridges,
expressways, and other challenging and complicated
structures are being built every day to meet the growing
requirements of people as a result of increased growth. The
evolution can also be seen in the new materials and building
techniques utilised. Because of the increased building of
large structures, structural analysis has become a key task,
as maintaining the structure's integrity is critical.
Traditional methods of structure analysis aren't very useful
and don't go far enough. Structural health monitoring
(SHM) is a significant advancement in the examination of
structures for damage detection and determining the
presence of fractures and flaws. The SHM system increases
the structure's safety and reliability while also lowering
maintenance costs and increasing the structure's usable life.
In India, practical uses of this technology are relatively
uncommon and lag behind in the civil sector.
Key Words: Arduino; ESP32; IoT; Wi-Fi, Android App;
1. INTRODUCTION
Continuous structural health monitoring (SHM) systems
for aeronautical, mechanical, and civil structures have a lot
of promise to become a big part of the damage detection,
life assessment, and failure prediction fields. For
manufacturers, maintenance teams, and operators,
knowing the integrity of in-service structures in real time
is critical. SHM is a rising topic of study that merits new
and novel techniques. Continuous monitoring necessitates
the collecting of data from sensors fixed or implanted in
the structure on a regular basis. The collected data is then
examined to find any potential defects; also, the monitored
system's remaining life can be forecasted.
Wireless Sensor Networks (WSNs) have evolved as a
powerful low-cost platform for linking huge networks of
sensors over the last decade. Commercial, health, military,
and industrial settings have all used these networks.
Structural Health Monitoring (SHM) is an example of this
type of application, in which sensors are placed
throughout a structure to measure its health. SHM systems
have traditionally been built on wired sensor networks,
but the great dependability and inexpensive installation
and maintenance costs of WSNs have made them a
tempting alternative platform. Wired sensor networks are
often only practicable for long-term SHM applications
where the structure's health is crucial due to their high
installation costs.
The huge cost savings from deploying WSNs for SHM
would allow them to be used in critical public and private
infrastructure, as well as for applications like short-term
structural monitoring. Such systems have the potential to
increase the lifespan of many structures by allowing for
earlier diagnosis of damage, reducing the expense of
routine inspections, and, most importantly, improving
public safety.
2. RELATED WORK
[1] The author has developed an integrated bridge health
monitoring system based on WSN for bridge SHM. This
system is comprehensive and practical because it
combines a low-level data acquisition platform with a
high-level data acquisition data analysis software.
The platform uses very little power, is flexible and shows
scalability to all kind of sensors such as acceleration,
temperature, and strain sensor.
The network topology uses up to 4 hops of multihop in
the experiment. The software enables analysis of multiple
types of dynamic response parameters including vibration,
acceleration, dynamic displacements and loads or
continuous bridge condition monitoring.
[2] The main objective of this study is to design and
implement a new integrated WSN for impedance SHM
system, under which communication and damage
detection algorithms have been properly integrated with
sensors, microcontrollers and wireless transceivers
available on the market.
Prof. Trupti S Tagare1, Tanmay Jaiswal2, Shubham Raj3, Adarsh Hari Prasad4 , Shivanshu
Shandilya5
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 05 | May 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 3838
There are two main contributions to wireless SHM system,
including from hardware to graphical interface. The first
is the DAQ method, which is independent of the ADC
sampling rate and yields a method of determining damage
made by a simple comparison between RMS voltage
variations obtained from piezoelectric response signals.
This allows the development of systems with simpler
hardware and software.
The second contributor is the WSU with its low range
coverage and ability to scale to a large number of nodes
that can be monitored worldwide. Therefore, a dense
sensor grid operating on real-world structures becomes
possible.
[3] The presented monitoring system has been
successfully implemented and tested via real time
deployment. The deployment showed that cable stay force
monitoring parameters based on wireless sensor
networks is feasible and that appropriate algorithms and
strategies can be implemented which fit the limited
memory and computation resources of the motes and
provide reasonably accurate results.
The feasibility is basically based on the integration of four
methods for reducing energy consumption. Those
methods are ultra low power hardware components, multi
hop communication, low duty cycle operation and data
reduction.
The latter method, which achieves a significant reduction
of transmitted data by decentralized data processing, is a
major aspect which enables a long node lifetime. There are
various software tools which have been developed to
allow the monitoring system to access the aggregated
data and configure the network and monitoring tasks in a
suitable way.
[4]Characteristics of dynamic loads and their interactions
with wind turbine towers is very important for future
development technologically. Wireless sensor networks
provide an inexpensive and easy-to-install platform for
collecting data needed to build these necessary models.
In addition, wireless sensors, with their inherent on-board
data processing capabilities, can be used to automate
monitoring and damage detection in large-scale wind
turbines in a cost-effective way. By demonstrating the
effectiveness of wireless networks sensors in wind
turbine environments to collect data and the construction
of dynamic models of the structure, this study shows the
first stage of the implementation improve the design and
economic viability of wind energy technology.
3. MOTIVATION AND PROBLEM STATEMENT
There are many old heritage sites and structures in India,
which are either owned by the state government or by
individuals. Despite the passage of time and the effects of
the climate, these historic structures are still surviving. It's
a remarkable evidence of trustworthiness. Despite these
old structures, high-rise buildings and other sophisticated
structures are being constructed in India on a daily basis.
Because big structures, such as large monuments, retail
malls, hospitals, and schools, attract large crowds, it is
critical to keep an eye on their safety and health. Hundreds
of people will be harmed if one of these structures fails.
Dams are also huge complex structures which involve
various complex design, construction, maintenance
process. Failure in these dams would cause a great amount
of loss to economy and also to thousands of peoples. So
monitoring the health conditions of dams is utmost
important.
4. OBJECTIVES
1: Detecting the existence of the damage on the structure
using WSN sensors.
2: Locating the damage in the structure
3: Identifying the type of damage
4: Quantifying the severity of the damage
5. TOOLS USED
5.1 HARDWARE COMPONENTS:
1. ESP32 Microcontroller Board - The ESP32 is a
low-cost System-on-Chip (SoC) microcontroller that can
function as a complete standalone system or as a slave
device to a host MCU, reducing communication overhead
on the main application processor. ESP32 can be
connected to other systems to provide WiFi and Bluetooth
functionality via its SPI/SDIO or I2C/UART interfaces.
2. Temperature Sensor (DHT-11) - DHT11 is a
low-cost humidity and temperature sensor. The
temperature range of DHT11 is from 0 to 50 degrees
Celsius with +-2 degrees accuracy.
3. Vibration sensor - It is used in variety of shocks
triggering, theft alarm, smart car, an earthquake alarm,
motorcycle alarm. Vibration detection thresholds are
dependent on stimulation frequency because they are
mediated by different sensory receptors. According to the
human psychophysical tuning curve, thresholds lie
between ~20 nm to ~4.5 pm.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 05 | May 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 3839
Specifications:
Operating voltage 3.3V / 5V
Interface Digital
Size L: 40mm W: 20mm H: 10mm
Weight 4.3g
Gross Weight 10g
4. Pressure sensor - Measure how hard or soft
someone presses on a surface with this FSR (Force
Sensitive Resistor).
 Pressure sensor is used here for measuring the
pressure or the force on the bridge.
 The pressure sensor used in our project has a force
sensitivity range of (100g - 10kg).
 It has a pressure sensitivity range of (0.1kg/cm2 - 10
kg /cm2).
 Operates within the range (30-60 degrees celsius).
 Overall length of the sensor is around 4.5 cm while
the overall width of the sensor is around 0.7 cm.
5. Water level sensor - The purpose of a float
switch is to open or close a circuit as the level of a liquid
rises or falls.
Water sensor specifications:
Maximum Load: 50 W
Minimum Voltage: 250V DC
Max Load Current: 1.0 A
Max Switching Voltage: 100V DC
Max Contact Resistance: 0.4 Ω
Temp Rating: -20~ 80 degree
5.2 SOFTWARE:
1. Arduino IDE -The Arduino Integrated
Development Environment - or Arduino Software (IDE) -
contains a text editor for writing code, a message area, a
text console, a toolbar with buttons for common functions
and a series of menus.
It connects to the Arduino hardware to upload programs
and communicate with them.
2. Thingspeak-It is an open data platform for the
Internet of Things.
Our device or application can communicate with
ThingSpeak. You can either keep your data private,
alternatively, make it public.
It provides users with free time-series data storage in
channels.
6. BLOCK DIAGRAM
Fig-1: WSN communication
7. METHODOLOGY
• Arduino UNO is used as the backbone of this
project all the sensors are interfaced with this
microcontroller.
• Temperature sensor is used for checking the
environmental temperature.
• Water level sensor is used to know the level of
water in the bridge.
• Vibration sensor is used to know the vibration
level that indicates there is any vibration of earthquake in
the surroundings.
• Pressure sensor is used to know pressure or the
force from the vehicle on the bridge.
The bridge health monitoring system composed of:
(1) Monitoring devices installed in the bridge
environment.
(2) Communication devices connecting the bridge
monitoring system and cloud based server.
(3) Creating a dynamic database that stores bridge
condition data.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 09 Issue: 05 | May 2022 www.irjet.net p-ISSN: 2395-0072
© 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 3840
The detected data are transmitted to the server and
database for the users to have real time monitoring of the
bridge conditions via mobile telecommunication devices.
8. RESULTS
9. CONCLUSIONS
A durable and effective system requires an efficient design
of a sensor network for application in structural health
monitoring. A successful design must consider a variety of
factors, including the sort of measurement necessary, the
type of sensor used, and the number and location of
sensors. Furthermore, the sensors' energy supply is
critical because it affects their operation, as well as the
amount of data acquired. While providing a continuous
source of electricity would allow for continuous data
collecting, the vast volume of data produced could pose
significant transmission and storage issues. In a network,
redundant sensors may improve the system's robustness,
but this is predicted to increase the cost.
10. REFERENCES
[1] X Hu, B Wang, H Ji - Computer‐Aided Civil and
Infrastructure, “A Wireless Sensor Network-Based
Structural Health Monitoring System for Highway
Bridges” Year of Publication: 17 August 2012
[2] Nicolás E Cortez, Jozué Vieira Filho, Fabricio G
Baptista,“Design and implementation of wireless
sensor networks for impedance-based structural
health monitoring using ZigBee and Global System for
Mobile Communications”Year of Publication: June 9,
2014
[3] N Meyer Reinhard Bischoff Empa, “Wireless
Sensor Networks for Long Term Structural Health
Monitoring”, Year of Publication:2011
[4] Lynch, Zerb,” Smart structures and 2010Structural
monitoring of wind turbines using wireless sensor
networks” Year of Publication: 2010,
Publication:Science

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Autonomous sensor nodes for Structural Health Monitoring of bridges

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 05 | May 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 3837 Autonomous sensor nodes for Structural Health Monitoring of bridges 2,3,4,5Students, Department of Electronics and Communication Engineering, Dayananda Sagar College of Engineering, Bengaluru, Karnataka, India 1Assistant Professor, Department of Electronics and Communication Engineering, Dayananda Sagar College of Engineering, Bengaluru, Karnataka, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - In today's modern world, development is at an all-time high. Thousands of new buildings, tunnels, bridges, expressways, and other challenging and complicated structures are being built every day to meet the growing requirements of people as a result of increased growth. The evolution can also be seen in the new materials and building techniques utilised. Because of the increased building of large structures, structural analysis has become a key task, as maintaining the structure's integrity is critical. Traditional methods of structure analysis aren't very useful and don't go far enough. Structural health monitoring (SHM) is a significant advancement in the examination of structures for damage detection and determining the presence of fractures and flaws. The SHM system increases the structure's safety and reliability while also lowering maintenance costs and increasing the structure's usable life. In India, practical uses of this technology are relatively uncommon and lag behind in the civil sector. Key Words: Arduino; ESP32; IoT; Wi-Fi, Android App; 1. INTRODUCTION Continuous structural health monitoring (SHM) systems for aeronautical, mechanical, and civil structures have a lot of promise to become a big part of the damage detection, life assessment, and failure prediction fields. For manufacturers, maintenance teams, and operators, knowing the integrity of in-service structures in real time is critical. SHM is a rising topic of study that merits new and novel techniques. Continuous monitoring necessitates the collecting of data from sensors fixed or implanted in the structure on a regular basis. The collected data is then examined to find any potential defects; also, the monitored system's remaining life can be forecasted. Wireless Sensor Networks (WSNs) have evolved as a powerful low-cost platform for linking huge networks of sensors over the last decade. Commercial, health, military, and industrial settings have all used these networks. Structural Health Monitoring (SHM) is an example of this type of application, in which sensors are placed throughout a structure to measure its health. SHM systems have traditionally been built on wired sensor networks, but the great dependability and inexpensive installation and maintenance costs of WSNs have made them a tempting alternative platform. Wired sensor networks are often only practicable for long-term SHM applications where the structure's health is crucial due to their high installation costs. The huge cost savings from deploying WSNs for SHM would allow them to be used in critical public and private infrastructure, as well as for applications like short-term structural monitoring. Such systems have the potential to increase the lifespan of many structures by allowing for earlier diagnosis of damage, reducing the expense of routine inspections, and, most importantly, improving public safety. 2. RELATED WORK [1] The author has developed an integrated bridge health monitoring system based on WSN for bridge SHM. This system is comprehensive and practical because it combines a low-level data acquisition platform with a high-level data acquisition data analysis software. The platform uses very little power, is flexible and shows scalability to all kind of sensors such as acceleration, temperature, and strain sensor. The network topology uses up to 4 hops of multihop in the experiment. The software enables analysis of multiple types of dynamic response parameters including vibration, acceleration, dynamic displacements and loads or continuous bridge condition monitoring. [2] The main objective of this study is to design and implement a new integrated WSN for impedance SHM system, under which communication and damage detection algorithms have been properly integrated with sensors, microcontrollers and wireless transceivers available on the market. Prof. Trupti S Tagare1, Tanmay Jaiswal2, Shubham Raj3, Adarsh Hari Prasad4 , Shivanshu Shandilya5
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 05 | May 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 3838 There are two main contributions to wireless SHM system, including from hardware to graphical interface. The first is the DAQ method, which is independent of the ADC sampling rate and yields a method of determining damage made by a simple comparison between RMS voltage variations obtained from piezoelectric response signals. This allows the development of systems with simpler hardware and software. The second contributor is the WSU with its low range coverage and ability to scale to a large number of nodes that can be monitored worldwide. Therefore, a dense sensor grid operating on real-world structures becomes possible. [3] The presented monitoring system has been successfully implemented and tested via real time deployment. The deployment showed that cable stay force monitoring parameters based on wireless sensor networks is feasible and that appropriate algorithms and strategies can be implemented which fit the limited memory and computation resources of the motes and provide reasonably accurate results. The feasibility is basically based on the integration of four methods for reducing energy consumption. Those methods are ultra low power hardware components, multi hop communication, low duty cycle operation and data reduction. The latter method, which achieves a significant reduction of transmitted data by decentralized data processing, is a major aspect which enables a long node lifetime. There are various software tools which have been developed to allow the monitoring system to access the aggregated data and configure the network and monitoring tasks in a suitable way. [4]Characteristics of dynamic loads and their interactions with wind turbine towers is very important for future development technologically. Wireless sensor networks provide an inexpensive and easy-to-install platform for collecting data needed to build these necessary models. In addition, wireless sensors, with their inherent on-board data processing capabilities, can be used to automate monitoring and damage detection in large-scale wind turbines in a cost-effective way. By demonstrating the effectiveness of wireless networks sensors in wind turbine environments to collect data and the construction of dynamic models of the structure, this study shows the first stage of the implementation improve the design and economic viability of wind energy technology. 3. MOTIVATION AND PROBLEM STATEMENT There are many old heritage sites and structures in India, which are either owned by the state government or by individuals. Despite the passage of time and the effects of the climate, these historic structures are still surviving. It's a remarkable evidence of trustworthiness. Despite these old structures, high-rise buildings and other sophisticated structures are being constructed in India on a daily basis. Because big structures, such as large monuments, retail malls, hospitals, and schools, attract large crowds, it is critical to keep an eye on their safety and health. Hundreds of people will be harmed if one of these structures fails. Dams are also huge complex structures which involve various complex design, construction, maintenance process. Failure in these dams would cause a great amount of loss to economy and also to thousands of peoples. So monitoring the health conditions of dams is utmost important. 4. OBJECTIVES 1: Detecting the existence of the damage on the structure using WSN sensors. 2: Locating the damage in the structure 3: Identifying the type of damage 4: Quantifying the severity of the damage 5. TOOLS USED 5.1 HARDWARE COMPONENTS: 1. ESP32 Microcontroller Board - The ESP32 is a low-cost System-on-Chip (SoC) microcontroller that can function as a complete standalone system or as a slave device to a host MCU, reducing communication overhead on the main application processor. ESP32 can be connected to other systems to provide WiFi and Bluetooth functionality via its SPI/SDIO or I2C/UART interfaces. 2. Temperature Sensor (DHT-11) - DHT11 is a low-cost humidity and temperature sensor. The temperature range of DHT11 is from 0 to 50 degrees Celsius with +-2 degrees accuracy. 3. Vibration sensor - It is used in variety of shocks triggering, theft alarm, smart car, an earthquake alarm, motorcycle alarm. Vibration detection thresholds are dependent on stimulation frequency because they are mediated by different sensory receptors. According to the human psychophysical tuning curve, thresholds lie between ~20 nm to ~4.5 pm.
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 05 | May 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 3839 Specifications: Operating voltage 3.3V / 5V Interface Digital Size L: 40mm W: 20mm H: 10mm Weight 4.3g Gross Weight 10g 4. Pressure sensor - Measure how hard or soft someone presses on a surface with this FSR (Force Sensitive Resistor).  Pressure sensor is used here for measuring the pressure or the force on the bridge.  The pressure sensor used in our project has a force sensitivity range of (100g - 10kg).  It has a pressure sensitivity range of (0.1kg/cm2 - 10 kg /cm2).  Operates within the range (30-60 degrees celsius).  Overall length of the sensor is around 4.5 cm while the overall width of the sensor is around 0.7 cm. 5. Water level sensor - The purpose of a float switch is to open or close a circuit as the level of a liquid rises or falls. Water sensor specifications: Maximum Load: 50 W Minimum Voltage: 250V DC Max Load Current: 1.0 A Max Switching Voltage: 100V DC Max Contact Resistance: 0.4 Ω Temp Rating: -20~ 80 degree 5.2 SOFTWARE: 1. Arduino IDE -The Arduino Integrated Development Environment - or Arduino Software (IDE) - contains a text editor for writing code, a message area, a text console, a toolbar with buttons for common functions and a series of menus. It connects to the Arduino hardware to upload programs and communicate with them. 2. Thingspeak-It is an open data platform for the Internet of Things. Our device or application can communicate with ThingSpeak. You can either keep your data private, alternatively, make it public. It provides users with free time-series data storage in channels. 6. BLOCK DIAGRAM Fig-1: WSN communication 7. METHODOLOGY • Arduino UNO is used as the backbone of this project all the sensors are interfaced with this microcontroller. • Temperature sensor is used for checking the environmental temperature. • Water level sensor is used to know the level of water in the bridge. • Vibration sensor is used to know the vibration level that indicates there is any vibration of earthquake in the surroundings. • Pressure sensor is used to know pressure or the force from the vehicle on the bridge. The bridge health monitoring system composed of: (1) Monitoring devices installed in the bridge environment. (2) Communication devices connecting the bridge monitoring system and cloud based server. (3) Creating a dynamic database that stores bridge condition data.
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 09 Issue: 05 | May 2022 www.irjet.net p-ISSN: 2395-0072 © 2022, IRJET | Impact Factor value: 7.529 | ISO 9001:2008 Certified Journal | Page 3840 The detected data are transmitted to the server and database for the users to have real time monitoring of the bridge conditions via mobile telecommunication devices. 8. RESULTS 9. CONCLUSIONS A durable and effective system requires an efficient design of a sensor network for application in structural health monitoring. A successful design must consider a variety of factors, including the sort of measurement necessary, the type of sensor used, and the number and location of sensors. Furthermore, the sensors' energy supply is critical because it affects their operation, as well as the amount of data acquired. While providing a continuous source of electricity would allow for continuous data collecting, the vast volume of data produced could pose significant transmission and storage issues. In a network, redundant sensors may improve the system's robustness, but this is predicted to increase the cost. 10. REFERENCES [1] X Hu, B Wang, H Ji - Computer‐Aided Civil and Infrastructure, “A Wireless Sensor Network-Based Structural Health Monitoring System for Highway Bridges” Year of Publication: 17 August 2012 [2] Nicolás E Cortez, Jozué Vieira Filho, Fabricio G Baptista,“Design and implementation of wireless sensor networks for impedance-based structural health monitoring using ZigBee and Global System for Mobile Communications”Year of Publication: June 9, 2014 [3] N Meyer Reinhard Bischoff Empa, “Wireless Sensor Networks for Long Term Structural Health Monitoring”, Year of Publication:2011 [4] Lynch, Zerb,” Smart structures and 2010Structural monitoring of wind turbines using wireless sensor networks” Year of Publication: 2010, Publication:Science