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CV for Mechanical Engineer with 22 Years Experience
1. CURRICULUM VITAE
Name: Ashok Kumar Patra.
ASNT Level-III UE,RE,PE,ME &VE
E Mail:-sansok36@redifmail.com
Phone No: +91-9096736131
Skype: sansok36
Educational Qualification:
1. Bachelor Degree in Science
2. 4 year Degree in Mechanical Engineering (A.M.I.E) Chartered Engineer in mechanical
Engineering.
Professional Certification:
ASNT Level-III - PT, MPT, UT, RT, VT (ASNT ID- 215733).
ASNT NDT Level II in - IR & ET.
Training taken from Mr. D.D. Joshi for API 510 , 570 and 653
CSWIP 3.1 CERT .NO 48053- 2010 expired on 18-06-15.
Professional Membership
1. Associate Member of the Institute of Engineers, India-T031351-7.
2. Member of ASNT
Well version with following codes
ASME sec-I, ASME sec-II part A, B, C, D, ASME sec-III NB, NC, ND, ASME sec-V, ASME sec-IX, ASME sec-
VIII, ASME B31.3. B31.1AWS D1.1, API 1104, API 560, API 510, API 570.
BS EN 287,288, BS 5950, BS 4515 and BS 5135
COMPUTER KNOWLEDGE:
Windows (MS Word, Excel), MS Project, Auto CAD.
Total of 22 years experience in Fabrication, Welding, NDT, & Painting, Out of which at least 15
years experience in new built projects of Nuclear, Marine, Petrochemicals, and Power boilers.
Successfully accomplished the most efficient and accepted resolutions to complex engineering
backlogs
Coordinate contractors and other team members to deliver high quality projects within time
ACADEMICS AND PROFESSIONAL CERTIFICATION:
WORK EXPERIENCE: (22 years)
2. frame.
Expanding technical skills through continuing educational courses & outside seminars and
webinars.
Recommended design modifications to eliminate machine malfunction for material handling
systems at Kaharizak,Iran
Fabrication Erection and revamping of Material handling plants for coal, ore sinter, billets,
blooms, steel rolls, blast furnace, Coal Tipplers, Conveyor systems,
Authorized by nuclear Power corporation for Inspection of stainless steel pipe spool fabrication
for Reactivity devices & process system, Moderator system, Primary heat transfer system, Reactor
auxiliary system, and fuel handling system.
Construction of piping for petroleum oil gathering and distribution system between stations. Vendor
evaluation, Inspection of raw materials, review of WPS, WPQT, for SMAW, GTAW, FCAW, SAW
welding, fit-up and welding, NDT, final inspection, review of all reports for pressure vessels, heat
exchangers, heaters, bought out components such as valves inspection.
Fabrication of Power Boiler drums LP, IP, HP, WD& SD, and accessories such as evaporator coils,
super heater coils, economizer coils, HRSG Modules as per ASME and IBR.
Fabrication and erection of Heaters, Heat exchangers.
Inspection of all NDT Jobs such as RT, UT, VT, MPT, and PT as per requirement of projects executed as
per specification or code.
Identify quality problems, raise non-conformity report and liaise with various departments in
identifying root causes for taking appropriate corrective and preventive actions and ensure their
implementation.
Maintain all relevant and updated codes and standards and specification required for execution of
work.
Prepare dossiers for the Project and maintain quality records as required by the quality
management system.
1) Organization: Thermax Engineering and Construction Co, RIL ,Jamnagar.
Designation: QA/QC In charge.
Client: Reliance Industries Ltd
Duration: 16th June 2014 to 15 May 2016.
Project executing:-
2 no AUX syngas boilers,3 no HRSG boilers, and 2no Fired Heaters
Roles and Responsibilities:
Preparing Site Quality Manual ,Inspection Test Plan, Site Procedures and make those approve
by RIL QMD
In charge of all related matter regarding project planning, involvement, deployment and Quality
operations. Controlling all related project on site, analysis and provide solutions onsite
troubleshooting.
3. Responsible for arranging and assigning qualified personnel for all jobs secured. Identify and
manage team of qualified outsource personnel and ensure continuous qualifications.
Manage, monitor and ensure on time completion of all jobs without compromising the quality.
Monitor and follow up with customers on all contractual services and inspections to be carried
out with in contractual period.
Perform Cross check, Proficiency and competency test for NDT inspector and equipment at site..
Conduct internal audit, control and resolve non-conformance and implement corrective and
preventive actions.
Monitor and measure the functioning of quality processes and refining them based on the
feedbackLiaise with contractor & sub-contractor inspector, construction staffs for planning the
holiday as well over time jobs & managing with team members,
Provide training/induction & guidance to personnel on Quality Management System.
Review and comment on ITP, WPS, PQR as per their QA/QC / Manufacturing / Fabrication
Procedures and other quality documents.
Check welding consumable control store such as filler material MTC and color coding system for
welding electrode/filler wires, backing and holding oven temperature/records, calibration store
surveillance system records, electrode issue and return record as per as consumable control
procedure.
Controlling of proper calibration of all measuring instrument, welding equipment, welding
equipment, electrode baking/ holding/quiver oven, PWHT machine/recorder and pressure
gauge and safety relief valve.
Assigning the proper inspector for Surveillance check for fit up, welding of spools, and
Witnessing the welder’s qualification test,
Material receiving inspection of piping materials, fittings, flanges, valves fasteners, gaskets,
structural material and welding electrode and filler materials
Monitoring and reviewing PWHT & Pre-Heat for Alloy Steel(P4),P5A,P91,P9, & Carbon
Steel/LTCS (WT>25mm),NACE and hardness reports for all low alloy steels and Nace piping
Reviewing, PMI reports for all alloy steels including P8 materials SA213 TP 304, SA213 TP 316
AND SA 790 S31803
Inspection of various types of Valves such as Gate / Globe / Check / Ball Valves, Plug Valves,
safety valves and Control Valves, with variety of Size and various material at Audco India Ltd.,
Emerson And L & T,
Reviewing the test pack & Line check as per P & ID and ISO drawings
Assigning proper inspector for the visual tests, pneumatic test for pads, hydro test & pneumatic
test of lines,
Witnessing the NDT Inspections,
Responsible for monitoring RT/UT Ir/Cobalt/Auto UT coverage of piping during erection in site
as per line class (5%, 10% and 100% lines).
Verifying the NDT is covered as per line class
Preparing the pre/final punch lists,
RIL QMD and O & M walkthrough & punch clearing,
Witnessing for flushing of lines, Bolt Torque and Tensioning and the Hydrostatic
testing/pneumatic testing with chart records, layup systems and re-instatement activities.
Surface preparation, holiday testing, Painting coating final inspection,
4. Static & rotary Equipment Inspection etc
Monitor quality performance with respect to quality objectives and take corrective actions for
any lagging performance indicators.
Making a continuous assessments of team members on their performance & handling the
inspectors,
Identify quality problems, raise non-conformity report and liaise with various departments in
identifying root causes for taking appropriate corrective and preventive actions and ensure their
implementation.
Listing the NCRs, CARs & following for closing out,
Liaise with Third Party Inspection / Certification (IBR) agencies, NDT Subcontractors and external
labs for inspection and testing and audits.
Carrying out the site visits & assessing the area for housekeeping, substandard conditions,
performance of sub – contractors, contractors
Conducting the weekly review meetings with team members, collecting the feedbacks &
reporting in the management meetings or liaise with engineering, project management & taking
necessary actions,
Ensuring the team work,
Expediting safety observation cards, near miss reports etc.,
Participating in the safety walk through,
Planning the inspector’s leave cycle & arranging the alternative inspectors & ensuring the
proper hand over.
Prepare dossiers for the Project and maintain quality records as required by the quality
management system.
2) Organization: Thermal Boiler and Heater Group, Pune
Designation: Vendor QC Engineer
Duration: 1st April 2008 till 15th June 2014.
Nestrade, Projects Executed:
Virangana Steam drum and Water Drum, Neelkanth top drum and bottom drum,
Fosterwheeler steam drum, Abner steam drum, Lanco Infratech steam drum, RIL steam drum,
all > 50mm, Lanco Kondapali IP and HP drum assys, Deairator tank for Isabela. HP and LP
heater for rastriya Ispat Nigam Ltd, Economisers for MCL, Nabavarat, Bhatia, Meenakshi at
Trichi, GB engineering and Emporer engineering. Sh coils for Sriram EPC
Dished ends for Top worth Steel,Gammon India,Lokmanyya sugar,Konya sugar, Universal
Robina, Areva, Bhimsankar, Siddheswar > 50 mm, HP and LP heater fabrication for Rastriya
Ispat Nigam under Mecon as third patry.
Roles and Responsibilities:
Reviewing / Approving the ITP, WPS, PQR, Procedures as per specification & codes.
Check welding consumable control store such as filler material MTC and color coding system for
welding electrode/filler wires, backing and holding oven temperature/records, calibration store
5. surveillance system records, electrode issue and return record as per as consumable control
procedure.
Controlling of proper calibration of all measuring instrument, welding equipment, welding
equipment, electrode baking/ holding/quiver oven, PWHT machine/recorder and pressure
gauge and safety relief valve.
Witnessing rolling and fabrication of boiler drums as per ITP.
Witnessing check for fit up, welding of spools, and Witnessing the welder’s qualification test,
Material receiving inspection of piping materials, fittings, flanges, valves fasteners, gaskets,
structural material and welding electrode and filler materials
Monitoring and reviewing Pre-Heat & PWHT for Alloy Steel(P4),P5A,P91, & Carbon Steel> 25
mm
Reviewing , PMI reports for all alloy steels,
Witnessing visual tests, pneumatic test for pads,
Witnessing the NDT Inspections,
Responsible for monitoring NDT coverage of piping/drums/vessels during fabrication as per ITP.
Preparing the pre/final punch lists,
Witnessing Hydro test as per Drgs.
Drilling inspection of Boiler Drums, Tube Sheets
Witnessing Tube Expansion
Radiant Section: -Condition of radiant tubes such as any bending and bowing or sagging.
Convection Section: - Header Box and its tube sheet, Convection tubes, shock tubes,
Hydro test of radiant and convection coils.
Witnessing Cold bending and hot bending of tubes.
3) Organization: West African Ventures, Lagos, Nigeria
Designation: QA/ QC Engineer
Duration: 24th August 2005 to 14 Dec 2007.
Projects Executed:
Pipe laying stingers and barges , Oceaneering well head jumpers, Risers, Jackets, Helidecks
and Dry-docking.
Roles and Responsibilities:
Conducting the monthly safety meeting & ensuring the necessary safety courses completed by
individual inspector as per safety matrix,
Planning the day to day inspection activities, distributing the RFI’s / allocating the jobs to the
team members,
Liaise with contractor & sub contractor inspector, construction staffs for planning the holiday as
well over time jobs & managing with team members,
Reviewing / Approving the ITP, WPS, PQR, Procedures as per specification & codes.
Assessing the Train-6 hot area for spool receipt, cleaning, preservation & erection of spools,
Check welding consumable control store such as filler material MTC and color coding system for
welding electrode/filler wires, backing and holding oven temperature/records, calibration store
6. surveillance system records, electrode issue and return record as per as consumable control
procedure.
Controlling of proper calibration of all measuring instrument, welding equipment, welding
equipment, electrode baking/ holding/quiver oven, PWHT machine/recorder and pressure
gauge and safety relief valve.
check for fit up, welding of spools, and Witnessing the welder’s qualification test,
Material receiving inspection of piping materials, fittings, flanges, valves fasteners, gaskets,
structural material and welding electrode and filler materials
Supplying cutting layout for pipes and structurals to site
Monitoring and reviewing PWHT & Pre-Heat for Alloy Steel(P4), & Carbon
Steel(WT>25mm),and hardness reports for all low alloy steels
Reviewing, PMI reports for all alloy steels.
Reviewing the test pack & Line check as per P & ID and ISO drawings
Witnessing the visual tests, pneumatic test for pads, hydro test & pneumatic test of lines,
Witnessing the NDT Inspections,
Responsible for monitoring RT/UT Ir/Cobalt/Auto UT coverage of piping /structural during
fabrication,
Preparing the pre/final punch lists,
walkthrough & punch clearing from TPI,
Witnessing for flushing of lines, Bolt Torque and Tensioning and the Hydrostatic
testing/pneumatic testing.
Surface preparation, holiday testing, Painting coating final inspection,
Static & rotary Equipment Inspection etc
Listing the NCRs, CARs & following for closing out,
Conducting the weekly review meetings with team members, collecting the feedbacks &
reporting in the management meetings or liaise with engineering, project management & taking
necessary actions,
Carrying out the site visits & assessing the area for housekeeping, substandard conditions,
performance of sub – contractors, contractors
Ensuring the team work,
Participating in the safety walk through,
4) Organization: Thermax Babcock & Wilcox Limited, Pune
Designation: QA/ QC Engineer
Duration: 20th December 2003 to 20th August2005.
Projects Executed:
Indorama Boiler Drums for Taiwan, HRSG modules at JORD Gujarat.
Roles and Responsibilities:
Reviewing / Approving the ITP, WPS, PQR, Procedures as per specification & codes.
7. Check welding consumable control store such as filler material MTC and color coding system for
welding electrode/filler wires, backing and holding oven temperature/records, calibration store
surveillance system records, electrode issue and return record as per as consumable control
procedure.
Material receiving inspection of piping materials, fittings, flanges, valves fasteners, gaskets,
and welding electrode and filler materials
Controlling of proper calibration of all measuring instrument, welding equipment, welding
equipment, electrode baking/ holding/quiver oven, PWHT machine/recorder and pressure
gauge and safety relief valve.
Fabrication of 150mm boiler drums 2 nos (hot rolling),and 100 mm 2 nos (cold rolling) as per
ITP
Marking and drilling of headers
Witnessing Tube Expansion, Tube finning
Witnessing check for fit up, welding of tubes with headers, and Witnessing the welder’s
qualification test,
Monitoring and reviewing Pre-Heat & PWHT
Witnessing the NDT Inspections as per ITP,
Responsible for monitoring NDT coverage of piping/drums/vessels during fabrication as per ITP.
Responsible for monitoring RT/UT Ir/Cobalt/UT coverage of piping/drums during fabrication
with TPI Lloyds and Interteck.
Preparing the pre/final punch lists,
Witnessing Hydrotest as per Drgs.
Drilling inspection of Boiler Drums, Tube Sheets etc.
5) Organization: L&T ECC Division Tapp 3&4 NPCIL
Designation: QA/ QC Engineer
Duration: 27th May, 2003 to 16th Dec 2003
Projects Executed:
Tapp 3&4 NPCIL for 550 MW power plant SS Primary Piping
Roles and Responsibilities:
Authorized by nuclear Power corporation for Inspection of stainless steel pipe spool fabrication
for Reactivity devices & process system, Moderator system, Primary heat transfer system,
Reactor auxiliary system, and fuel handling system.
Reviewing / Approving the ITP, WPS, PQR, Procedures as per specification & codes.
Check welding consumable control store such as filler material MTC and color coding system for
welding electrode/filler wires, backing and holding oven temperature/records, calibration store
surveillance system records, electrode issue and return record as per as consumable control
procedure.
Material receiving inspection of piping materials, fittings, flanges, valves fasteners, gaskets,
and welding electrode and filler materials
8. Controlling of proper calibration of all measuring instrument, welding equipment, welding
equipment, electrode baking/ holding/quiver oven, pressure gauge and safety relief valve.
Fit-up and weld visual inspection of SS pipe spools in Fabrication and Erection
NDT offering & inspection, RT interpretation, Ultrasonic testing etc in Nuclear Power
Corporation Tarapur, Tapps 3&4 as per ASME sec-III NB, NC, ND
Preparation of Welding procedures for similar and dissimilar metals, as well as combined
welding procedures.
Approved many welders in SMAW, GMAW, FCAW, SAW
Prepare dossiers for the Project and maintain quality records as required by the quality
management system.
6) Organization: M/s. Hani Archirodon LLC OMAN and Archirodon Gulf co. Sarjah
Designation: Mechanical QC Engineer
Duration: 24 August 1997 to 20 Dec 1999
Projects Executed:
LNG jetty Piling Pipe fabrication, All heavy structural fabrication and erection at LNG Jetties,
Fabrication and installation of Subsea pipe lines ,and inspection of all NDT
SUR OMAN
Reviewing / Approving the ITP, WPS, PQR, Procedures as per specification & codes.
Check welding consumable control store such as filler material MTC and color coding system for
welding electrode/filler wires, backing and holding oven temperature/records, calibration store
surveillance system records, electrode issue and return record as per as consumable control
procedure.
Material receiving inspection of piping materials, welding electrode and filler materials and
paints
Controlling of proper calibration of all measuring instrument, welding equipment, welding
equipment, electrode baking/ holding/quiver oven, sand blasting & painting.
Fit-up and weld visual inspection pipe spools in Fabrication as per BS 5950 and welding as per
BS 4515 and BS 5135
NDT inspection, RT interpretation, Ultrasonic testing etc as per BS 2600 and BS 3683
Approved welders in SMAW process as per BS EN 287
Prepare dossiers for the Project and maintain quality records as required by the quality
management system.
Dry docking of lunches, barges, repair to bring it in class ,UT thickness gauging, blasting and
painting
Repair of Cranes and generators
7) Organization: M/s. Tractel Tirfor India Pvt. Ltd. an Indo-French Joint Venture
Designation: Project Engineer
Duration: Since June 1996 to July 1997
9. Projects Executed:
Tehran Kaharizak plant material handling systems, Iran as a consultant.
Fabrication Erection of Material handling plants, Conveyor systems, Screen, Escalator etc.
8) Organization: Tata Robins and Frasers LTD
Designation: Mechanical Engineer
Duration: Nov 1992 to May 1996
Project Executed:
Turnkey projects in Rourkela Steel Plant
Fabrication Erection and revamping of Material handling plants for coal, ore sinter, billets,
blooms, steel rolls, blast furnace, Coal Tipplers, Conveyor systems,
Other Personal Details:
Date of Birth -03-06-64
Passport No: H-3189834 Passport Issued in : India ,Bhubaneswar
Passport Issue Date: 09-08-2005 Passport Expiry Date: 21-03-2019
Language Skills:
English: Read: Write: Speak:
Arabic: Read: Write: Speak:
Other Languages: Hindi: Read & Write & Speak.
HOME/CONTACT ADDRESS:
Mr. A.K. Patra
C/O RAMA KISHAN SONI
BLDG NO-29, BLOCK-A, ROOM-101,
4TH ROAD, NALASOPARA (WEST) 401203
THE ABOVE INFORMATIONS ARE TRUE TO THE BEST OF MY KNOWLEDGE & BELIEF.
Date: -----------------------
Place: (Signature)