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Amar Resume

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Amar Resume

  1. 1. AMARKUMAR PANKAJBHAI DESAI Mobile: + 91-9998820414 E-Mail: amar1384@gmail.com Job Objective Integrate my exposure, knowledge and experience in Oil & Gas companies and accomplish success via sincere devotion and dedication. Professional Synopsis  6 Years of experience in the area of QUALITY ASSURANCE &QUALITY CONTROL, ASSEMBLY and PROCESS DOCUMENTATION, MACHINING in manufacturing of Compressors, Industrial & Power Fans, Turbo Blowers and Steam Turbine, Pressure Vessels, Reactors, Heat Exchangersof the Oil & Gas divisionof Energy Sector.  Extensive experience in design & standard requirement, exposure to quality function requirement & system exposure.  Certified Internal Auditor of ISO 9000 system requirement & exposure to documentation requirement, disciplinary system handling & successful enhance the company process to achieve the goal of the organization.  Certified Level II NDT Inspector as per ASNT-SNT-TC-1-A in RT, UT, VT, MPT, and LPT.  Thorough knowledge in ASME section VIII, section IX, section V, ASME B31.3, ASTM A370, ASTM E 23, industrial welding, mfg. standard, fabrication of pressure vessels.  New Product Development, VA/VE implementation & Self-driven, result oriented team player of the company. Areas of Expertise Quality Assurance / Inspection  Hands on experience in inspection and testing.  Conducting supplier audits for various products.  Handling customer complaints. ISO 9001:2008 Internal Auditor  Efficiently participated for the certification of ISO 9001-2008, ISO 14001-2004 & BS OHSAS 18001-2007 and received certification for the business unit. Process Documentation  Preparing various process documents like SOPs.  Interfacing with different departments to understand the processes. Machining  Preparing route card for machining of job as per drawing.  Preparing machining setup for CNC/ VMC (3 axis) machines.
  2. 2. Organizational Experience Inspection Engineer TUV-SUD South Asia Pvt. Ltd. Oct'15 -till date  Raw material verification & review of row material Test certificate as per standard requirement.  Review of QAP/ITP/procedures, calibration certificate.  Inspection of welding with various NDT Techniques such as RT, UT, DPT & MPT.  Inspection of Surface preparation (sand Blasting shot Blasting) with comparator & IS code as per requirement & final paint test by verification of DFT.  Inspection of plates like visually, dimensionally, plate testing etc. as per various ASTM & API standard.  Testing witness like Physical test, Mechanical test, Chemical test, etc. as per technical specification.  Review and establish the WPS, PQR, WQT, and EQT as per ASME Section.  Stage wise inspection of pressure vessel (like material identification, joint set up, nozzle set up, Dish end inspection, NDT, hydro test, pneumatic test, dimension, visual) as per requirement of ASME SEC.VIII standard.  Inspection of tank Construction as per API 650 at ETP NADA for ONGC. Activities like raw material (plates, pipes, fittings, angles, beams, channels, instruments etc.) identification, set up of tanks shell, welder qualification, weld visual, NDT testing, flushing, hydro test, drying, painting, structure inspection etc.  Inspection of GRE pipe and fittings at EPP composite for construction ETP & associated pipeline at Ankleshwar asset for ONGC.  Raw material verification like Epoxy Resin, Hardner, Roving, Wovan roving as per API 15LR.  Visual, degree of cure, hydrostatic pressure test and dimension inspection as per API 15 LR.  Short term hydro test, Barcol Hardness, Loss of Ignition, Axial & Hoop tensile strength, Specific Ring stiffness test witnessed.  Inspection of Casting, Forging and Fittings at various vendor shops as per ASTM Standard.  Stage wise inspection of shell and tube heat exchanger, gas cooler, Air cooled heat exchanger. Activities like raw material identification (plates, pipes, forgings etc.), joint set up, flange set up, weld visual, tube to tube sheet expansion, pneumatic test, shell side/ tube side hydro test, dimension, NDT testing, PWHT chart review, hardness test etc. Senior Engineer - Quality Assurance Voith Hydro, Vadodara June’15- Oct'15 A leading hydro turbine manufacturer. Responsibilities:  Dimensional inspection of machined components including geometrical features and surface roughness.  Maintaining records as per customer ITP by ensuring that all the points of ITP are getting fulfilled.  Inspection of fabricated components like Suction box, Diffuser, Discharge ring, Nozzle Casing.  NDT like Penetrant Test, Magnetic Particle Test, Ultrasonic Test of machined as well as fabricated components.  Reporting of Non Conforomance.  Handling of Customer and third party inspection (NPCIL, L&T, BVQI, LLOYDS).  Dimensional & NDT inspection at Vendor end. Assistant Manager - Quality Assurance Microtech Engineers, Ahmedabad Nov'14 – June’15
  3. 3. Microtech Engineers is mainly doing job work for precise machined components, water jet cutting, wire cut, In-situ machining, SPM. Main customers are L&T and Jyoti CNC. The components made are Locators and Locator assembly, Shroud for NPCIL reactors, Guide ways for CNC machine, various fixtures used in machining work, CNC as well as VMC machine base (fabricated and machined structure). Responsibilities:  Planning and organizing day to day inspection activities.  Responsible for total QA / QC activities.  Vendor Evaluation / Vendor Audits.  Release of QAP in line with the customer requirements.  Reporting of Non Conforomance.  Handling of Customer and third party inspection (NPCIL, L&T, BVQI, LLOYDS).  Inspection at Vendor end. Assistant Manager - Quality Assurance Sanghvi Forging&EngineeringLimited,Vadodara Nov'13 – Oct'14 Sanghvi Forging is manufacturing forged rings, Shafts, discs, tube sheets, flanges with in-house testing and machining facilities. Responsibilities:  Planning and organizing day to day inspection activities.  Responsible for total QA / QC activities which includes NDT also.  Heading a team of 5 engineers.  Vendor Evaluation / Vendor Audits.  Handling NABL certification process of Destructive Testing laboratory.  Release of MPP / QAP in line with the customer requirements.  Reporting of Non Conformance.  Reporting of Business KPIs.  Handling of various Third Parties and Customer.  Implementation of SAP QM module. Executive – Quality Siemens Limited, Vadodara Dec’09–Sep’13 Siemens Limited is manufacturing Industrial Axial and Radial Fans, Blowers, Steam turbines and Condensers. Responsibilities:  NDT testing like, o Liquid Penetrant test for Weld joints, Machined components, o Ultrasonic test of Weld joints, forgings, castings as well as Machined components like Shafts, Bearing Casing, round bars, tube sheets, flanges etc. o Magnetic Particle test of Forgings, Castings as well as machined components likeShafts, round bar, tube sheet, flanges, and rings, bearing casing, blades.  Carry out Inspections at either vendor or sub vendors place in accordance with Internal or customer specification, Quality Assurance Plan, Reference Codes & Standards (ASME, DIN, IS), Purchase order.
  4. 4.  In coming, In-process and Final Inspection of components related to pressure vessels, tanks and compressors, Industrial and Power Fans and Turbo Blowers.  Co-ordination with various Third Party Inspection Agencies like, o BVQI for witness and certification of WPS, PQR and WPQ. o TUV for Inspection of Impeller Hub manufactured at Thailand as well as Siemens India for Project MEENAKSHI. o Lloyds for inspection of Impeller and balancing of Impeller for SMS SIEMAG project. o TPL for witness of balancing of Impeller for project MEENAKSHI.  Study of design data, process control mapping and preparation of quality assurance plan of static equipment, safety valves, tanks, pressure vessels, piping as per the Client’s requirements of oil & gas industry.  Reporting of Non Conformance and deviation observed at various inspection stages for different components.  Calibration monitoring of various measuring instruments. Accomplishments:  Deputed for specialized training of critical Quality checks like NDT requirements, Gap measurement between Rotor and stator parts, blade profile check and detail product training of Industrial Axial and Radial Fans, Blowers for 2 months period in Germany.  Involved in localization project of Casted Blades (Al & Steel Casting), Impellers, Housings of compressors & Fans and Turbo Blowers for Vadodara Factory.  Certified NDT Level- 2 as recommended by “ASNT” Document SNT-TC-1A in: 1) Magnetic Particle Testing 2) Ultrasonic Testing 3) Liquid Penetrant Testing 4) Radiographic Testing  Certified internal auditor as per ISO 9001:2008.  Audited various suppliers like, o Shree Maa Cryogenic Vessels for fabrication facility. o JNV VIRA Engineering for Fabrication facility. o ARC Weld Engineers for Fabrication facility. o MASTA machinery Stores for Bearing Casing (Casting) o Vedanta Metal Products & Gascons for Blades (Casting) o Sanghvi Forging & Engineering limited for Shafts (Forging)  Efficiently participated for the certification of ISO 9001-2008, ISO 14001-2004 & BS OHSAS 18001- 2007.  Actively involved in external audit of NTPC for the 9 x 800 MW Kudgi project, DOOSAN Power, ALSTOM POWER and IHI Japan.  Received Merit Award for special effort for setting up system for effective approach, preparation of SOPs& team work in coordinating with vendors for mechanical installations in Site expansion Project.  Successfully completed order for o Alstom Power, Manjung (Export Order) of 4 nos. Radial Fan o Furnace Fabrica Tunisia (Export Order) of 1 no. Blower o JSPL Barbil of 5 nos. Radial Fan o SMS India Pvt Ltd. Of 3nos. Radial Fan Quality Control Engineer MECh Engineers, Valsad Nov’08-Nov’09
  5. 5. MECh Engineers is manufacturing Industrial & Process Plant Equipment such as industrial autoclaves, chemical reactors, distillation columns, boilers & pressure vessels, shell & Tube Heat Exchanger, condensers and evaporators, tanks & vessels. Responsibilities:  Raw material verification & review of row material Test certificate as per standard requirement.  Review of QAP/ITP/procedures, calibration certificate.  Inspection of welding with various NDT Techniques such as RT, UT, DPT & MPT.  Inspection of Surface preparation (sand Blasting shot Blasting) with comparator & IS code as per requirement & final paint test by verification of DFT.  Testing witness like Physical test, Mechanical test, Chemical test, etc. as per technical specification.  Review and establish the WPS, PQR, WQT, and EQT as per ASME Section.  Familiar with the welding process SMAW, GTAW, SAW.  Inspection of plates like visually, dimensionally, plate testing etc. as per various ASTM & API standard.  Stage wise inspection of pressure vessel (like material identification, joint set up, nozzle set up, Dishend inspection, NDT, hydro test, pneumatic test, dimension, visual) as per requirement of ASME SEC.VIII standard.  Final stages Inspection (Like ECT, Hydro, Dimension, Visual, Physical testing etc.) of pipes & tubes as per ASTM & API standard at various vendors shop.  Stage wise inspection of shell and tube heat exchanger, gas cooler, Air cooled heat exchanger. Activities like raw material identification (plates, pipes, forgings etc.), joint set up, flange set up, weld visual, tube to tube sheet expansion, pneumatic test, shell side/ tube side hydro test, dimension, NDT testing, PWHT chart review, hardness test etc.  Keeping the record of incoming material and checking the material as per the standards U – Stamp and ISO Regulations.  Co-ordination with various Third Party Agencies like o BVQI for AMMONIA TANK of M/s. PI Industries. o TUV for Storage tanks of M/s. SRF Limited. o Lloyds for Storage Tanks of M/s. RIL. o Lloyds for Heat Exchangers of M/s. RIL and M/s. Essar Oil. o BVQI for Pressure Vessel of M/s. IOC. o TPL for Storage Tanks of M/s. GNFC. o TUV for Storage Tanks of M/s. Atul limited.  Documentation of different Projects as per clients requirements. Education  2008 B.E. (Mechanical Engineering) from R C Patel Institute of Technology, North Maharashtra University with Distinction class.  2005 Diploma (Mechanical) from S.V.Patel Polytechnic, TEB, Gandhinagar with Distinction class. IT Skills  Proficient in MS Office (Word, Excel, PowerPoint),AutoCAD, MS Project& Internet Applications, SAP (QM Module). Personal Details Date of Birth: 13th January 1984 Address: A3/102, Labh Exotica, Nr. Pratham Vatika, Gotri, Vadodara

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