This document investigates the effect of welding speed on the strength of welds using the TIG welding process. Specifically, it examines welding aluminum alloy AA6063 and AA5083 at various speeds ranging from 0.3 to 1.2 cm/sec. Tensile tests were performed on specimens welded at different speeds. The results showed that maximum tensile strength of 234 MPa was achieved at a welding speed of 0.6 cm/sec, while strength decreased at the highest speed of 1.2 cm/sec. In general, welding strength was lower than the base metal. The study aimed to determine the optimal welding speed to achieve high weld strength.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
Study of Simulated Temperature of Butt Joint during Friction Stir Welding Of ...IJERA Editor
Friction stir welding (FSW) is one of the latest welding technology that utilizes a special tool for generation of frictional heat in the work piece by its rotation due to which joining occurs without melting of metal. For this reason friction stir welding lies under the category of solid state joining. A part from experimental work, there is large space to work on simulation of FSW by using simulation tools. In the present paper, simulation of friction stir welding of aluminium alloy AA-6061 is done by using HyperWeld module of Altair HyperWorks. The virtual experiment of friction stir welding is conducted for variable tool rotational speeds with constant travelling speed and study of simulation results of variation in temperature distribution along the weld line of butt joint is done. The results of simulation shows that the temperature is symmetrically distributed along the weld line. It is observed that the maximum temperature along the weld line increases with the increase in rotational speed. It is also observed that the temperature at advancing side is greater that retreating side.
A Review on Effect of Process Parameters on Tensile Strength of Friction Stir...ijsrd.com
Friction stir welding (FSW) is an innovative solid state joining process. This paper discuss about the friction stir welding of joining heat treated aluminum alloys for Aerospace and Automobile industries. These welded joints have higher tensile strength to weight ratio and finer micro structure. FSW of aluminum alloys have the potential to hold good mechanical and metallurgical properties. An attempt is made to determine and evaluate the influence of the process parameters of FSW on the weldments. The aim of this study was to investigate the effect of process parameters on the tensile strength of the welded joints.
Parametric optimization of metal inert gas welding by using taguchi approacheSAT Journals
Abstract
The present work deals with optimization of welding process variables by using Metal inert gas welding. In this process input
variables are voltage (V), current (A) and welding speed(S) with tensile properties, hardness, and penetration as responses of low
carbon steel (ASTM A29). The design of experiments based on Taguchi orthogonal array [L9], acquires Analysis of variance
(ANOVA) to determine the influence of parameters with the optimal condition.
Keywords: MIG Welding, Mild Steel, Taguchi Approach, Hardness, Tensile Strength.
Effect of Process Parameters of Friction Stir Welded Joint for Similar Alumin...IJERA Editor
In this paper the effect of process parameters of friction stir welded joint for similar aluminium alloys H30 was studied. Taper cylindrical with three flutes all made of High speed steel was used for the friction stir welding (FSW) aluminium alloy H30 and the tensile test of the welded joint were tested by universal testing method. The optimization done using detailed mathematical model is simulated by Minitab17. In this investigation, an effective approach based on Taguchi method, has been developed to determine the optimum conditions leading to higher tensile strength. Experiments were conducted on varying rotational speed, transverse speed, and axial force using L9 orthogonal array of Taguchi method. The present study aims at optimizing process parameters to achieve high tensile strength.
Generally the prediction of behaviour of material at high temperature is very difficult. During design of
components which are subjected to or working at high temperature must consider the testing at elevated
temperature. Hot tensile testing (HTT) is the method of tensile testing of material at elevated temperature. The
materials used for automotive or aerospace applications are mostly subject to cyclic loading, high temperature
and sometimes involve high frequency vibrations. High strength aluminium alloys are one class of materials that
are widely used in the automotive and aerospace industries .In this work I test A413 material for HTT at different
temperature and strain rate, which can be used for piston.
Keywords — HTT, high temperature, strain rate, piston, automotive or aerospace.
Friction Stir Welding of Similar Metals by Taguchi Optimization Technique -A ...IJAEMSJORNAL
In order to meet the global competition and the survival of products in the market a new way of thinking is necessary to change and improve the existing technology and to develop products at economical price.This paper discusses use taguchi experiment design technique for maximizing tensile strength of friction stir welding AA6061 and AA6061. In friction stir welding, the joints are formed in the solid state by utilizing the heat generated by friction. The objectives of this study are obtaining friction weld element of aluminium 6061 to aluminium 6061 and optimising the friction stir welding parameters in order to establish the weld quality. Effect of tensile strength of friction stir welding process parameter (Rotational speed, travel speed, axial force and tilt angle) is evaluated and optimum welding condition for maximum tensile strength is determined.
Parametric Optimization on MIG Welded EN8 Material Joints by using Taguchi Me...ijsrd.com
Welding is a manufacturing process, which is carried out for joining of metals. By MIG Welding it is possible to weld in all positions. Optimization of the parameter will be carried out by Taguchi method. We will use EN-8 material which is more use in Automobile parts. EN8 plate with dimensions 250mm x 125mm x 6mm with V- Groove 650.Where the input parameters are welding current, Wire feed and gas flow rate and output parameters are tensile strength and Hardness.
Study of Simulated Temperature of Butt Joint during Friction Stir Welding Of ...IJERA Editor
Friction stir welding (FSW) is one of the latest welding technology that utilizes a special tool for generation of frictional heat in the work piece by its rotation due to which joining occurs without melting of metal. For this reason friction stir welding lies under the category of solid state joining. A part from experimental work, there is large space to work on simulation of FSW by using simulation tools. In the present paper, simulation of friction stir welding of aluminium alloy AA-6061 is done by using HyperWeld module of Altair HyperWorks. The virtual experiment of friction stir welding is conducted for variable tool rotational speeds with constant travelling speed and study of simulation results of variation in temperature distribution along the weld line of butt joint is done. The results of simulation shows that the temperature is symmetrically distributed along the weld line. It is observed that the maximum temperature along the weld line increases with the increase in rotational speed. It is also observed that the temperature at advancing side is greater that retreating side.
A Review on Effect of Process Parameters on Tensile Strength of Friction Stir...ijsrd.com
Friction stir welding (FSW) is an innovative solid state joining process. This paper discuss about the friction stir welding of joining heat treated aluminum alloys for Aerospace and Automobile industries. These welded joints have higher tensile strength to weight ratio and finer micro structure. FSW of aluminum alloys have the potential to hold good mechanical and metallurgical properties. An attempt is made to determine and evaluate the influence of the process parameters of FSW on the weldments. The aim of this study was to investigate the effect of process parameters on the tensile strength of the welded joints.
Parametric optimization of metal inert gas welding by using taguchi approacheSAT Journals
Abstract
The present work deals with optimization of welding process variables by using Metal inert gas welding. In this process input
variables are voltage (V), current (A) and welding speed(S) with tensile properties, hardness, and penetration as responses of low
carbon steel (ASTM A29). The design of experiments based on Taguchi orthogonal array [L9], acquires Analysis of variance
(ANOVA) to determine the influence of parameters with the optimal condition.
Keywords: MIG Welding, Mild Steel, Taguchi Approach, Hardness, Tensile Strength.
Effect of Process Parameters of Friction Stir Welded Joint for Similar Alumin...IJERA Editor
In this paper the effect of process parameters of friction stir welded joint for similar aluminium alloys H30 was studied. Taper cylindrical with three flutes all made of High speed steel was used for the friction stir welding (FSW) aluminium alloy H30 and the tensile test of the welded joint were tested by universal testing method. The optimization done using detailed mathematical model is simulated by Minitab17. In this investigation, an effective approach based on Taguchi method, has been developed to determine the optimum conditions leading to higher tensile strength. Experiments were conducted on varying rotational speed, transverse speed, and axial force using L9 orthogonal array of Taguchi method. The present study aims at optimizing process parameters to achieve high tensile strength.
Generally the prediction of behaviour of material at high temperature is very difficult. During design of
components which are subjected to or working at high temperature must consider the testing at elevated
temperature. Hot tensile testing (HTT) is the method of tensile testing of material at elevated temperature. The
materials used for automotive or aerospace applications are mostly subject to cyclic loading, high temperature
and sometimes involve high frequency vibrations. High strength aluminium alloys are one class of materials that
are widely used in the automotive and aerospace industries .In this work I test A413 material for HTT at different
temperature and strain rate, which can be used for piston.
Keywords — HTT, high temperature, strain rate, piston, automotive or aerospace.
Friction Stir Welding of Similar Metals by Taguchi Optimization Technique -A ...IJAEMSJORNAL
In order to meet the global competition and the survival of products in the market a new way of thinking is necessary to change and improve the existing technology and to develop products at economical price.This paper discusses use taguchi experiment design technique for maximizing tensile strength of friction stir welding AA6061 and AA6061. In friction stir welding, the joints are formed in the solid state by utilizing the heat generated by friction. The objectives of this study are obtaining friction weld element of aluminium 6061 to aluminium 6061 and optimising the friction stir welding parameters in order to establish the weld quality. Effect of tensile strength of friction stir welding process parameter (Rotational speed, travel speed, axial force and tilt angle) is evaluated and optimum welding condition for maximum tensile strength is determined.
Parametric Optimization on MIG Welded EN8 Material Joints by using Taguchi Me...ijsrd.com
Welding is a manufacturing process, which is carried out for joining of metals. By MIG Welding it is possible to weld in all positions. Optimization of the parameter will be carried out by Taguchi method. We will use EN-8 material which is more use in Automobile parts. EN8 plate with dimensions 250mm x 125mm x 6mm with V- Groove 650.Where the input parameters are welding current, Wire feed and gas flow rate and output parameters are tensile strength and Hardness.
Effect of Process Parameters of Friction Stir Welded Joint for Similar Alumin...IJERA Editor
In this paper the effect of process parameters of friction stir welded joint for similar aluminium alloys H30 was studied. Taper cylindrical with three flutes all made of High speed steel was used for the friction stir welding (FSW) aluminium alloy H30 and the tensile test of the welded joint were tested by universal testing method. The optimization done using detailed mathematical model is simulated by Minitab17. In this investigation, an effective approach based on Taguchi method, has been developed to determine the optimum conditions leading to higher tensile strength. Experiments were conducted on varying rotational speed, transverse speed, and axial force using L9 orthogonal array of Taguchi method. The present study aims at optimizing process parameters to achieve high tensile strength.
International Journal of Engineering Research and Applications (IJERA) is an open access online peer reviewed international journal that publishes research and review articles in the fields of Computer Science, Neural Networks, Electrical Engineering, Software Engineering, Information Technology, Mechanical Engineering, Chemical Engineering, Plastic Engineering, Food Technology, Textile Engineering, Nano Technology & science, Power Electronics, Electronics & Communication Engineering, Computational mathematics, Image processing, Civil Engineering, Structural Engineering, Environmental Engineering, VLSI Testing & Low Power VLSI Design etc.
Study the Effect of Welding Parameters during TIG Welding of Aluminum Plate a...Dr. Amarjeet Singh
Aluminium has very unique properties of light
weight and corrosion resistance and due to this it becomes
very interesting metal in the field of engineering. Mainly this
paper deals with effect and optimization of certain range of
values of process parameters during TIG welding of
aluminium alloy 7075.
In the first cycle of experiment the effect of values
(in wide range) of gas flow rate and welding current during
TIG welding of Aluminium alloy 7075 has been found out on
its mechanical properties such as ultimate tensile strength and
hardness. Visual inspection and dye penetrate test also has
been performed for every sample of welding.
From the results for ultimate tensile strength obtained in first
cycle of experiment, a try has been made to optimize process
parameters in second cycle of experiment by narrowing the
range of values of gas flow rate and welding current. Finally
the near optimal values of gas flow rate and welding current
has been found to get maximum UTS.
Qualityand productivity play important role in today’s manufacturing market. Now a
day’s due to very stiff and cut throat competitive market condition in manufacturing industries. The
main objective of industries reveals with producing better quality product at minimum cost and increase
productivity. Welding is the most vital and common operation use for joining of two similar and
dissimilar parts.In the present research paper an attempt is made to understand various welding
techniques and to find the best welding technique for steel. Special focuses have been put on TIG and
MIG welding. On hardness testing machine and UTM various characteristics such as strength,
hardness, modulus of rigidity, ductility, breaking point, % elongation etc. at constant voltage were
analyzed.
Parametric optimisation of pulsed – tig welding process in butt joining of 30...eSAT Publishing House
IJRET : International Journal of Research in Engineering and Technology is an international peer reviewed, online journal published by eSAT Publishing House for the enhancement of research in various disciplines of Engineering and Technology. The aim and scope of the journal is to provide an academic medium and an important reference for the advancement and dissemination of research results that support high-level learning, teaching and research in the fields of Engineering and Technology. We bring together Scientists, Academician, Field Engineers, Scholars and Students of related fields of Engineering and Technology
The International Journal of Engineering & Science is aimed at providing a platform for researchers, engineers, scientists, or educators to publish their original research results, to exchange new ideas, to disseminate information in innovative designs, engineering experiences and technological skills. It is also the Journal's objective to promote engineering and technology education. All papers submitted to the Journal will be blind peer-reviewed. Only original articles will be published.
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