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Air Content in Fresh Concrete
• To determine %age of Air Content in compacted Fresh Concrete
• Test is used to determine the Air Content, the test should be confirm to BS 1881
Part 106/EN 12350-7:2009 or ASTM C231, Pressure gauge Method
• In this method, the operational principle consists of introducing water to a
predetermined height above a sample of concrete of known volume and the
application of a predetermined air pressure over the water.
• Samples should be collected as per standard method of sampling
• Air Content act as reservoir for water and control cement bleeding
Apparatus/Tools
• Air Entrainment Meter 8 liter or 5 liter Capacity
• Air Entrainment meter consist of cover assembly that contain the following parts:
a)Cover with interior pressure chamber, left ball shut-off valve (A) (use to fill the
water in meter) right (B) ball shut-off valve (use to release air bubble from meter
while filling water , and quick-release latches to clamp the cover assembly with
container.
b.) Cap with pressure-gauge (use to check pressure and %age air
content in concrete), Switch panel with integrated hand pump that
have screw at top to be locked while transporting ( use to apply air
pressure),
• TEST valve (green color), correction valve (black color)
• A flanged type cylinder vessel 5 liter or 8 liter capacity, ratio of
diameter to height not less than 0.75 nor more than 1.25 & be
suitable for 100 KN/m2
• Tamping bar made of hard wood having squire section side of 46+-1
mm and length 200 mm and further 120 mm to 150 mm shall be
turned to a circular shape
• scoop, about 100 mm
• Sampling tray 900x900x50mm
• Squire type shovel
Procedure
• Fill concrete sample in test container in three layers with compaction to
each layer to minimize maximum air voids in concrete.
• Wipe off extra material from the top and level the surface of container.
• Thoroughly clean the flanges of container, specially the ceiling edge.
• Place the cover assembly on container and line up the red dots of cover
assembly and container and then close the clamps/quick release
latches.
• beat slightly out side of the container with rubber hammer to release
any trapped air
• Open valves A & B, tilt the machine toward valve A, inject the water by
squeeze bottle in valve A
• Complete this operation until the water is free of air bubble
• Close both the valves A & B
• Using the hand pump rise the air pressure in pressure chamber until the
needle of pressure gauge stop behind the last Red Mark
• Wait few seconds so that air pressure will reach to ambient
temperature
• slightly press the Black Correction button on machine so that the
needle rest on first Red line
• Tape slightly the pressure gauge with fingers and press the green
button to release the air pressure until the need is stable
• Strike slightly sides of cover assembly to release any trapped air and
press the green button
• Note the air content of compacted fresh concrete in percentage.
• After completing test open valve A & B
• open the quick release latches and remove the cover assembly from
container
• Press the green test button to release all air pressure until the needle
reach to initial position i.e. beyond 100%
Needle Position on pumping Air Pressure Needle Position after pressing Black Correction Button
Calibration of Air Entrainment Meter
• Take off the cover assembly from the container
• Fix the 8 mm supply hose under the valve A in cover assembly
• Fill up the container with water and close it with cover
assembly
• Open both valve A & B tilt the machine toward valve A and fill
the water with squeeze bottle until the water is free of air
bubble
• Close both the valves A & B
• Using the hand pump rise the p air pressure in pressure
chamber until the needle of pressure gauge stop behind the last
Red Mark
• Wait few seconds so that air pressure will reach to ambient
temperature
• slightly press the Black Correction button on machine as the
needle rest on first Red line
• Tape slightly the pressure gauge with fingers to and press the
green button to release the air pressure until the need is
stable
• If the needle rest on “0” means the machine is ok, if not the
pressure gauge cover should be open to adjust the scale with
“0” reading
• Repeat the test to check if the correction are successful i.e.
the pressure needle stand on 0%
• If the initial pressure correct then start calibration of Air
Content of Machine by screwing 4 mm tube out side of valve
A
• Keep the graduated cylinder on balance and make the weight of
cylinder as “0”
• Hold the tube in graduated cylinder of 500 ml capacity
• Open valve A and press green button to flow the water in cylinder as
mentioned below
• If 1 liter test container used remove 100 g (10%) of water from
container, while total amount of water required to fill the container is
1000 gm
• If 5 liter test container used remove 250 g (5%) of water from
container, while total amount of water required to fill the container is
5000 gm
• If 8 liter test container used remove 400 g (5%) of water from
container, while total amount of water required to fill the container is
8000 gm
• Close the valve A
• Using the hand pump rise the p air pressure in pressure chamber until the
needle of pressure gauge stop behind the last Red Mark
• Wait few seconds so that air pressure will reach to ambient temperature
• slightly press the Black Correction button on machine as the needle rest on
first Red line
• Tape slightly the pressure gauge with fingers and press the green button to
release the air pressure until the need is stable
• Check the corresponding air pressure, if 1 liter container used it should be
10%
• Check the corresponding air pressure, if 5 liter container used it should be
5%
• Check the corresponding air pressure, if 8 liter container used it should be
5%
• Calibration is completed
8 mm supply hose position of red dots while closing cover assembly on container
position of machine while filling water 4 mm tube with valve A
Filling of water in cylinder

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Air content test for fresh concrete

  • 1. Air Content in Fresh Concrete • To determine %age of Air Content in compacted Fresh Concrete • Test is used to determine the Air Content, the test should be confirm to BS 1881 Part 106/EN 12350-7:2009 or ASTM C231, Pressure gauge Method • In this method, the operational principle consists of introducing water to a predetermined height above a sample of concrete of known volume and the application of a predetermined air pressure over the water. • Samples should be collected as per standard method of sampling • Air Content act as reservoir for water and control cement bleeding Apparatus/Tools • Air Entrainment Meter 8 liter or 5 liter Capacity • Air Entrainment meter consist of cover assembly that contain the following parts: a)Cover with interior pressure chamber, left ball shut-off valve (A) (use to fill the water in meter) right (B) ball shut-off valve (use to release air bubble from meter while filling water , and quick-release latches to clamp the cover assembly with container.
  • 2. b.) Cap with pressure-gauge (use to check pressure and %age air content in concrete), Switch panel with integrated hand pump that have screw at top to be locked while transporting ( use to apply air pressure), • TEST valve (green color), correction valve (black color) • A flanged type cylinder vessel 5 liter or 8 liter capacity, ratio of diameter to height not less than 0.75 nor more than 1.25 & be suitable for 100 KN/m2 • Tamping bar made of hard wood having squire section side of 46+-1 mm and length 200 mm and further 120 mm to 150 mm shall be turned to a circular shape • scoop, about 100 mm • Sampling tray 900x900x50mm • Squire type shovel
  • 3.
  • 4. Procedure • Fill concrete sample in test container in three layers with compaction to each layer to minimize maximum air voids in concrete. • Wipe off extra material from the top and level the surface of container. • Thoroughly clean the flanges of container, specially the ceiling edge. • Place the cover assembly on container and line up the red dots of cover assembly and container and then close the clamps/quick release latches. • beat slightly out side of the container with rubber hammer to release any trapped air • Open valves A & B, tilt the machine toward valve A, inject the water by squeeze bottle in valve A • Complete this operation until the water is free of air bubble • Close both the valves A & B • Using the hand pump rise the air pressure in pressure chamber until the needle of pressure gauge stop behind the last Red Mark
  • 5. • Wait few seconds so that air pressure will reach to ambient temperature • slightly press the Black Correction button on machine so that the needle rest on first Red line • Tape slightly the pressure gauge with fingers and press the green button to release the air pressure until the need is stable • Strike slightly sides of cover assembly to release any trapped air and press the green button • Note the air content of compacted fresh concrete in percentage. • After completing test open valve A & B • open the quick release latches and remove the cover assembly from container • Press the green test button to release all air pressure until the needle reach to initial position i.e. beyond 100%
  • 6. Needle Position on pumping Air Pressure Needle Position after pressing Black Correction Button
  • 7. Calibration of Air Entrainment Meter • Take off the cover assembly from the container • Fix the 8 mm supply hose under the valve A in cover assembly • Fill up the container with water and close it with cover assembly • Open both valve A & B tilt the machine toward valve A and fill the water with squeeze bottle until the water is free of air bubble • Close both the valves A & B • Using the hand pump rise the p air pressure in pressure chamber until the needle of pressure gauge stop behind the last Red Mark • Wait few seconds so that air pressure will reach to ambient temperature
  • 8. • slightly press the Black Correction button on machine as the needle rest on first Red line • Tape slightly the pressure gauge with fingers to and press the green button to release the air pressure until the need is stable • If the needle rest on “0” means the machine is ok, if not the pressure gauge cover should be open to adjust the scale with “0” reading • Repeat the test to check if the correction are successful i.e. the pressure needle stand on 0% • If the initial pressure correct then start calibration of Air Content of Machine by screwing 4 mm tube out side of valve A
  • 9. • Keep the graduated cylinder on balance and make the weight of cylinder as “0” • Hold the tube in graduated cylinder of 500 ml capacity • Open valve A and press green button to flow the water in cylinder as mentioned below • If 1 liter test container used remove 100 g (10%) of water from container, while total amount of water required to fill the container is 1000 gm • If 5 liter test container used remove 250 g (5%) of water from container, while total amount of water required to fill the container is 5000 gm • If 8 liter test container used remove 400 g (5%) of water from container, while total amount of water required to fill the container is 8000 gm • Close the valve A
  • 10. • Using the hand pump rise the p air pressure in pressure chamber until the needle of pressure gauge stop behind the last Red Mark • Wait few seconds so that air pressure will reach to ambient temperature • slightly press the Black Correction button on machine as the needle rest on first Red line • Tape slightly the pressure gauge with fingers and press the green button to release the air pressure until the need is stable • Check the corresponding air pressure, if 1 liter container used it should be 10% • Check the corresponding air pressure, if 5 liter container used it should be 5% • Check the corresponding air pressure, if 8 liter container used it should be 5% • Calibration is completed
  • 11. 8 mm supply hose position of red dots while closing cover assembly on container position of machine while filling water 4 mm tube with valve A
  • 12. Filling of water in cylinder