5s & SAFETY
What is 5s & safety
?
What are they ?
Top Ten
Suggestions for 5S
Success.
5s & safety in
modern world ?
Prepared by Md. Arshaful Hoque
What is 5s & safety ?
 5s Is basically an workplace organization
method. five Japanese words: seiri, seiton, seiso, seiketsu, and
shitsuke. Transliterated or translated into English, they all start
with the letter "S". The list describes how to organize a work
space for efficiency and effectiveness by identifying and storing
the items used, maintaining the area and items, and sustaining
the new order.
Prepared by Md. Arshaful Hoque
Prepared by Md. Arshaful Hoque
5’s are ……
1.The 5 S's
1.1 Sorting (sort )
1.2 Setting in Order to Flow
(set in order)
1.3 Systematic Cleaning
(Shine)
1.4 Standardize
1.5 Service (Sustain)
2. Additional S's
2.1 Safety
2.2 Security
2.3 Satisfaction
Prepared by Md. Arshaful Hoque
 Eliminate all unnecessary tools, parts. Go through all tools,
materials, and so forth in the plant and work area. Keep only
essential items and eliminate what is not required, prioritizing
things per requirements and keeping them in easily-accessible
places. Everything else is stored or discarded.
Prepared by Md. Arshaful Hoque
Arrange the work, workers, equipment, parts, and
instructions in such a way that the work flows free
of waste through the value added tasks with a
division of labor necessary to meet demand.
Prepared by Md. Arshaful Hoque
Clean the workspace and all
equipment, and keep it clean, tidy
and organized.
Prepared by Md. Arshaful Hoque
Ensure uniform procedures
and setups throughout the
operation to promote
interchangeability.
Prepared by Md. Arshaful Hoque
Ensure disciplined adherence to
rules and procedures to prevent
backsliding.
Prepared by Md. Arshaful Hoque
Additional S's
Safety
Security
Satisfaction
Prepared by Md. Arshaful Hoque
Prepared by Md. Arshaful Hoque
Start small
Have the right supplies available
Provide proper training
Show, don't tell what the ideal workplace
should look like-
 Lead by example
 Clearly define your expectations
Provide the means to incorporate, not isolate
Daily enforcement
Reward Excellence
Audits
Prepared by Md. Arshaful Hoque
5s & safety in modern world…..
Prepared by Md. Arshaful Hoque
5s in japan…….
Prepared by Md. Arshaful Hoque
Its true………
Prepared by Md. Arshaful Hoque
Prepared by Md. Arshaful Hoque
Prepared by Md. Arshaful Hoque
5S in Toyota Motor Corporation
Here are few images taken from Toyota Motor Corporation that explain
how this great organization follows principles of 5S in their factories and
offices:
Prepared by Md. Arshaful Hoque
Prepared by Md. Arshaful Hoque
Prepared by Md. Arshaful Hoque
Prepared by Md. Arshaful Hoque
Prepared by Md. Arshaful Hoque
Prepared by Md. Arshaful Hoque
An aerial view of one of the many plants of Toyota Motor Corporation
Prepared by Md. Arshaful Hoque
Prepared by Md. Arshaful Hoque

5 s & Safety

  • 1.
    5s & SAFETY Whatis 5s & safety ? What are they ? Top Ten Suggestions for 5S Success. 5s & safety in modern world ? Prepared by Md. Arshaful Hoque
  • 2.
    What is 5s& safety ?  5s Is basically an workplace organization method. five Japanese words: seiri, seiton, seiso, seiketsu, and shitsuke. Transliterated or translated into English, they all start with the letter "S". The list describes how to organize a work space for efficiency and effectiveness by identifying and storing the items used, maintaining the area and items, and sustaining the new order. Prepared by Md. Arshaful Hoque
  • 3.
    Prepared by Md.Arshaful Hoque
  • 4.
    5’s are …… 1.The5 S's 1.1 Sorting (sort ) 1.2 Setting in Order to Flow (set in order) 1.3 Systematic Cleaning (Shine) 1.4 Standardize 1.5 Service (Sustain) 2. Additional S's 2.1 Safety 2.2 Security 2.3 Satisfaction Prepared by Md. Arshaful Hoque
  • 5.
     Eliminate allunnecessary tools, parts. Go through all tools, materials, and so forth in the plant and work area. Keep only essential items and eliminate what is not required, prioritizing things per requirements and keeping them in easily-accessible places. Everything else is stored or discarded. Prepared by Md. Arshaful Hoque
  • 6.
    Arrange the work,workers, equipment, parts, and instructions in such a way that the work flows free of waste through the value added tasks with a division of labor necessary to meet demand. Prepared by Md. Arshaful Hoque
  • 7.
    Clean the workspaceand all equipment, and keep it clean, tidy and organized. Prepared by Md. Arshaful Hoque
  • 8.
    Ensure uniform procedures andsetups throughout the operation to promote interchangeability. Prepared by Md. Arshaful Hoque
  • 9.
    Ensure disciplined adherenceto rules and procedures to prevent backsliding. Prepared by Md. Arshaful Hoque
  • 10.
  • 11.
    Prepared by Md.Arshaful Hoque
  • 12.
    Start small Have theright supplies available Provide proper training Show, don't tell what the ideal workplace should look like-  Lead by example  Clearly define your expectations Provide the means to incorporate, not isolate Daily enforcement Reward Excellence Audits Prepared by Md. Arshaful Hoque
  • 13.
    5s & safetyin modern world….. Prepared by Md. Arshaful Hoque
  • 14.
    5s in japan……. Preparedby Md. Arshaful Hoque
  • 15.
  • 16.
    Prepared by Md.Arshaful Hoque
  • 17.
    Prepared by Md.Arshaful Hoque
  • 18.
    5S in ToyotaMotor Corporation Here are few images taken from Toyota Motor Corporation that explain how this great organization follows principles of 5S in their factories and offices: Prepared by Md. Arshaful Hoque
  • 19.
    Prepared by Md.Arshaful Hoque
  • 20.
    Prepared by Md.Arshaful Hoque
  • 21.
    Prepared by Md.Arshaful Hoque
  • 22.
    Prepared by Md.Arshaful Hoque
  • 23.
    Prepared by Md.Arshaful Hoque
  • 24.
    An aerial viewof one of the many plants of Toyota Motor Corporation Prepared by Md. Arshaful Hoque
  • 25.
    Prepared by Md.Arshaful Hoque