Biodiesel is produced by transesterification of
triglycérides present in animal fat or vegetable oils, by
displacing glycerine with a low molar mass atcobol. This
resulting ester mixture has physico-chemical properties
similar to those of petroleum diesel.
This paper reviews the synthetic paths that lead to
biodiesel by means of the catalytic transesterification of
vegetable oils. Although methyl esters are at present the only
ones produced at industrial scale, the use of ethanol, which
can also be obtained from renewable resources, has been
considered, since it would generate a cleaner and more
biocompatible fuel.
Biodiesel is one of the most important biofuels today. It is produced by the process called trans-esterfication. Biodiesel is a green energy that decrease the pollutants to air.
The substitution of fuels known as fossil or traditional, derived from petroleum represents one of the great challenges facing humanity currently. One of the alternatives is to replace the diesel oil using the production of biodiesel. This is a renewable fuel derived from vegetable oils (edible or inedible, new or used) and animal fats that have properties similar to oil.
Production of biodiesel from jatropha plantNofal Umair
Production of Bio-diesel from jatropha plant ....
By the increase in demand of fuel the resources are not as many to full control the demand of the world and the known reservoir wont last forever there fore an alternate energy source is required to fulfill the world fuel demand.
Biodiesel is one of the most important biofuels today. It is produced by the process called trans-esterfication. Biodiesel is a green energy that decrease the pollutants to air.
The substitution of fuels known as fossil or traditional, derived from petroleum represents one of the great challenges facing humanity currently. One of the alternatives is to replace the diesel oil using the production of biodiesel. This is a renewable fuel derived from vegetable oils (edible or inedible, new or used) and animal fats that have properties similar to oil.
Production of biodiesel from jatropha plantNofal Umair
Production of Bio-diesel from jatropha plant ....
By the increase in demand of fuel the resources are not as many to full control the demand of the world and the known reservoir wont last forever there fore an alternate energy source is required to fulfill the world fuel demand.
Biodiesel production in middle east opportunities and challenges jordan as ex...Ibrahim Farouk
Biodiesel production in middle east opportunities and challenges jordan as example jec edama 3rd nov. 2015
feel free to call us at info@biorotterdam.com
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Production of Biodiesel using waste temple oil from Shani Shingnapur temple (...IJEAB
In India, due to various mythological and religious reasons hundreds of devotees pour oil over the idols in Hanuman or Maruti and Shani temples. The oil once poured cannot be reutilized and was ultimately wasted. These waste temple oil from Shani Shingnapurwas used to produce biodiesel. Immobilized Pseudomonas aeruginosa was used to catalyze transesterification of waste temple oil. The cells of P.aeruginosa were immobilized within the sodium alginate. Biodiesel production and its applications were gaining popularity in recent years due to decreased petroleum based reserves. Biodiesel cost formed from waste temple oil was higher than that of fossil fuel, because of high raw material cost.To decrease the cost of biofuel, waste temple oil was used as alternative as feedstock. It has lower emission of pollutants; it is biodegradable and enhances engine lubricity. Waste temple oil contains triglycerides that were used for biodiesel production by chemical and biological method.Transesterification reaction of oil produces methyl esters that are substitutes for fatty acid alkyl biodiesel fuel. Characteristics of oil were studied such as specific gravity, viscosity, acid number, saponification number.Parameters such as temperature,oil: methanol ratio were studied and 88%, 96% of biodiesel yield was obtained with effect of temperature and oil: methanol ratio on transesterification reaction. Withaddition ofNaOH or KOH to fatty acids which formed salt known as soap,which is excellent emulsifying and cleaning agents.
Triacylglycerols produced by plants are one of the most energy-rich and abundant forms of reduced carbon available from nature. Given their chemical similarities, plant oils represent a logical substitute for conventional diesel, a non-renewable energy source. However, as plant oils are too viscous for use in modern diesel engines, they are converted to fatty acid esters. Apart from seed oil vegetative tissue is potential source as bio mass for biofuel production, taking 15 tonnes per hectare as an average dry matter yield for a perennial grass, an oil content of 20– 25% by weight will produce about 3400 l of biodiesel (Heaton et al., 2004). There is growing interest in engineering green biomass to expand the production of plant oils as feed and biofuels. Here, we show that PHOSPHOLIPID: DIACYLGLYCEROL ACYLTRANSFERASE1 (PDAT1) is a critical enzyme involved in triacylglycerol (TAG) synthesis in leaves. Overexpression of PDAT1 increases leaf TAG accumulation, leading to oil droplet overexpansion through fusion. Ectopic expression of oleosin promotes the clustering of small oil droplets. Coexpression of PDAT1 with oleosin boosts leaf TAG content by up to 6.4% of the dry weight without affecting membrane lipid composition and plant growth. PDAT1 overexpression stimulates fatty acid synthesis (FAS) and increases fatty acid flux toward the prokaryotic glycerolipid pathway (Julian at al..2013). First, an Arabidopsis thaliana gene diacylglycerol acyltransferase (DGAT) coding for a key enzyme in triacylglycerol (TAG) biosynthesis, was expressed in tobacco under the control of a strong ribulose-biphosphate carboxylase small subunit promoter. This modification led to up to a 20-fold increase in TAG accumulation in tobacco leaves and translated into an overall of about a twofold increase in extracted fatty acids (FA) up to 5.8% of dry biomass in Nicotiana tabacum cv Wisconsin, and up to 6% in high-sugar tobacco variety NC-55 ( Andrianovet al 2010). Therefore Biotechnology has important and perhaps critical part to play in large-scale development of Biodiesel.
Characterization of biodiesel produced by meth butanolysis of castor oileSAT Journals
Abstract Crude Castor oil was transesterified using methanol, mixtures of methanol and butanol in molar percentages and potassium hydroxide as catalyst. The optimum reaction conditions, based on the percentage yield of biodiesel, were 45 mins reaction time at 650C and 1.5w/w% catalyst. The alcohol/oil ratio and agitation rate were both held constant at 12:1 and 450rpm respectively throughout the process. The yield of biodiesel from castor oil at such optimum reaction conditions were 87.1%, 85.7 % and 81.7 for 100%, 95% and 90% methanol-butanol molar blends respectively. . The specific gravities at 150C were 0.898 and 0.902ml/g, kinematic viscosities at 400C varied from 6.4 to 7.8 cSt. The calorific values were between 10690 and 10708 cal/g and the flash points were found to be within the range 144 to 1500C. The standard specifications for biodiesel (ASTM D67651) show that the specific gravity, flash point and calorific value requirements were satisfied. The higher viscosity (above 6.0 cSt.) can be controlled by the use of additives. Alternatively, blending with petroleum diesel will lead to improvement of the flow properties of the biodiesel fuel. Keywords: Transesterification, Castor oil, methanol/butanol molar blend, Biodiesel yield.
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Production of biodiesel from vegetable oils
1. GRASAS Y ACEITES, 59 (1),
ENERO-MARZO, 76-83, 2008,
ISSN: 0017-3495
Production of biodiesel from vegetable oils
Por José María Cerveró, José Coca and Susana Luque'
Department of Chemical and Environmental Engineering,
University of Oviedo,
C/. Julián Clavería, 8, 33071 Oviedo
Corresponding author: sluque@uniovi.es
RESUMEN
Producción de biodiésel a partir de aceites vegetales
El biodiésel se produce mediante la transesterificación
de triglicéridos, presentes en grasas animales o aceites ve-getales,
en un proceso en el que un alcohol de bajo peso
molecular desplaza a la glicerina. La mezcla de esteres así
resultante posee unas propiedades físico-quimicas similares
a las del diesel procedente de petróleo. En este artículo se
revisan las vías de síntesis de biodiése! mediante la tran-sesterificación
catalítica de aceites vegetales. Aunque ac-tualmente
a escala industrial solo se producen esteres metí-licos,
también se ha considerado el uso de etanol, ya que
éste se obtiene también de fuentes renovables, generando
así un combustible más limpio y biocompatible,
PALABRAS-CLAVE: Biodiésel - Esteres de ácidos gra-sos
- Transesterificación - Triglicéridos.
SUMMARY
Production of biodiesel from vegetable oils
Biodiesel is produced by transesterification of
triglycérides present in animal fat or vegetable oils, by
displacing glycerine with a low molar mass atcobol. This
resulting ester mixture has physico-chemical properties
similar to those of petroleum diesel.
This paper reviews the synthetic paths that lead to
biodiesel by means of the catalytic transesterification of
vegetable oils. Although methyl esters are at present the only
ones produced at industrial scale, the use of ethanol, which
can also be obtained from renewable resources, has been
considered, since it would generate a cleaner and more
biocompatible fuel.
KEY-WORDS: Biodiesel - Fatty Acid Esters -
Transesterification - Triglycérides.
1. INTRODUCTION
The energy crisis of 1973 and the unstable
situation in the Middle East have led to a number of
approaches to reduce dependence on fossil fuels.
This has resulted in environmentally friendlier
alternatives which allow obtaining energy from non-conventiona!
and renewable energy sources {i.e.,
biomass) with a similar efficiency output.
With respect to other renewable energy sources
(hydraulic, eolic, wave energy, etc.), biomass has
the advantage that its chemical structure can be
chemically modified, yielding a product which is
structurally-similar to petroleum. Therefore, fuels
derived from renewable biomass can be used in
today's diesel engines, replacing petroleum-derived
fuels for transportation purposes.
Fuels derived from biomass have several
advantages (Sarbolouki and Moacanin, 1980):
• No sulphur emissions are produced during
theirs combustion because biomass lacks
sulphur compounds in its composition.
• No particulate matter or PAH's (polycyclic
aromatic hydrocarbons) are produced during
their combustion.
• Biomass-derived COj in fuel emissions is
recycled in the feedstock production.
Fuels currently produced from biomass are
ethanol and biodiesel. Ethanol is obtained from the
fermentation of sugars, present in the vegetable
structure, while biodiesel is produced by catalytic
transesterification of vegetable oils with short or
middle size-chain alcohols (Wright, 1988; McCoy,
1998). Biodiesel shows the greatest energy
potential and will be the main topic in this work.
The direct use of vegetable oils as fuels has not
been satisfactory in diesel engines, because of their
high viscosity, low volatility, polyunsaturated
compound content, high content of free fatty acids,
resins and rubber (formed by oxidation or
spontaneous polymerization), and cinder deposits.
Efforts have been made in the chemical
modification of vegetable oils to obtain fuels suitable
for combustion engines, in particular the synthesis
of fatty acid esters, yielding the so-called biodiesel.
Today, biodiesel is produced by
transesterification of fatty acids in vegetable oils,
using an alkaline catalyst (sodium or potassium
hydroxide at 80 "C), a reaction that proceeds with a
76
2. PRODUCTION OF BIODIESEL FROM VEGETABLE OILS
very high yield. However, the process requires a
complex downstream by-product separation and
some wastewater problems may arise. The glycerol
generated as a by-product is accompanied by the
alkali employed as a catalyst, and has to be treated
either as a waste stream or purified for further
applications. Moreover, free fatty acids and water
present in the vegetable oil form the corresponding
salts and are extracted with the wash water along
with small amounts of giycerol, methanol and
catalyst. The alkaline water stream waste requires
appropriate treatment. A simple life-cycle analysis
shows that the conversion of vegetable oils to
biodiesel requires a substantial amount of energy,
because of the high temperature at which the
reaction is carried out (Van Gerpen, 2006).
An alternative path for the production of
biodiesel involves the use of enzymes as catalysts.
The enzymatic catalyzed reaction generates fewer
waste streams, and enzymes can convert both
triglycérides and free fatty acids into biodiesel,
resulting in an efficient process, under mild reaction
conditions. Phase stability leads to a product with
few impurities, and the aqueous phase which
contains the catalyst is very stable. Furthermore,
the reaction does not require solvents, and hence
there is no need for a special treatment to recover
the solvent for reuse. The enzymatic catalyzed
process requires less energy but it has some
drawbacks, such as the high cost of enzymes and
the need for a careful control of reaction parameters
(Ma and Hanna, 1999; Fukuda et al., 2001, Aracil et
al., 2006).
2. PHYSICOCHEMICAL PROPERTIES
OF BIODIESEL
Biodiesel is a liquid fuel produced from a variety
of natural oils, such as vegetables oils, animal fats,
or even waste cooking oils. It contains monoalkylic
esters with hydrocarbon chains in the range of 14 -
22 carbon atoms, capable of combusting properly in
conventional diesei engines (Vicente Crespo et al,
2001).
Although most commonly used oils are soybean,
rapeseed, and palm or sunflower, biodiesel can be
produced from more than 300 vegetable species,
depending on their availability in the biodiesel
production area. The use of waste cooking oils has
the advantage that they are recycled, avoiding a
significant environmental problem.
Depending on the feedstock, biodiesel has
different names:
• HMB: Rapeseed methyl ester
• SME: Soybean/sunflower methyl ester
• PME; Palm Methyl Ester
• FAME: Fatty Acid Methyl Ester, generally
referred to another vegetable or waste
cooking oils
Vegetable oils and animal fats are extracted and
pressed to obtain the crude oil, which contains free
fatty acids, phospholipids, sterols, water, strong
odor compounds and impurities. Even refined oils
always contain a small amount of free fatty acids
and water. This fact has a strong effect on the
transesterification reaction when inorganic catalysts
are employed.
Vegetable oils have a wide variety of fatty acid
composition, depending on their source. Among the
fatty acids, oleic acid is particularly stable to
thermal oxidation, because it only contains one
double bond in its molecular structure. Although
most sunflower oils have about 20% of oleic acid,
hybrid varieties may reach an 80 % content. So this
oil has been of special interest for the synthesis of
esters used as biofuels and lubricants (Mittelbach,
1990; Dossat et al., 1999; Dossat et al., 2002).
Biodiesel typically contains up to fourteen
different types of FAMEs. Their relative amounts
greatly influence the properties of the resulting
biodiesel. For example, a high content of saturated
fatty acids in the raw feedstock {i.e. myristic,
palmitic, stearic acids) rises turbidity and the cetane
number, decreases NO^ emissions, and shows
better stability. Furthermore, a high ratio of
poiyunsaturated fatty acids {i.e. Iinoieic or linolenic
acids) has the opposite effect (Ma and Hanna,
1999).
Oleic and Iinoieic acids are the main fatty acids
in sunflower oil, both with a 19-carbon atom chain,
oleic acid with one double bond and Iinoieic acid
with two. Typically Iinoieic acid is about 80 % of the
free fatty acid content, though some varieties have
around 70 % of oleic acid.
Biodiesel can be obtained by transesterification
of fatty acids, either with methanol or ethanol.
Ethanol, being even more expensive than
methanol, can be obtained from renewable
resources, and the resulting biodlesel is a fully
renewable fuel.
The synthetic path for ethylic esters of fatty acids
is very similar to the one for methyl esters. Glycerol
removal is, in principle, easier to carry out, but
vigorous stirring is needed. Ethanol purity is
essential, with respect to its water content, since
water occurrence in the reaction medium
decreases selectivity (Peterson, 1996). Potassium
hydroxide is the most suitable catalyst in this
process (Shaw et al., 1991).
3. COMPARISON OF BIODIESEL
AND PETROLEUM DIESEL
As shown in Table 1, biodiesel and petroleum
diese! have similar viscosities. The combustion
enthalpy of biodlesel is slightly lower, but its cetane
number is higher and so is its flash point.
Emissions
Most of the emissions produced by fossil fuels
are higher than those generated by biodiesel.
GRASAS Y ACEITES. 59 (1), E^EHO-MARZO. 76-83, 2008, ISSN: 0017-3495 77
3. J. M. CERVERÓ, J. COCA AND S. LUQUE
Table 1
Physicochemlcal properties of biodiesel
Methyl ester
of oil
Babassu^
Corn, used^
Diesel^
Olive'
Olive'
Peanut'
Rapeseed, used^
Rapeseed^
Soybean'
Soybean^
Sunflower'
Kinematic
viscosity
('1O'nf/s)
3.6 (37.8 °C)
6.2 (30 "C)
2.8 (30 "C)
5.7 (37.8 X )
4.4 (40 °C)
4.9 (37.8 X)
9.5 (30 -C)
4.2 (40 °C)
4.5 (37.8 X )
4.0 (40 °C)
4.6 (37.8 °C)
Cetane
number
63
63.9
58
62
64.3-70
54
53
51-59,7
45
45.7-56
49
Thermal
power
(MJ/L)
31.8
42.3
42.7
33.5
32.4
33.6
36.7
32.8
33.5
32.7
33.5
Meeting
point CC)
4
13
5
1
1
Flash
point
rc)
127
166
59
164
176
192
178
183
Density
(kg/L)
879
884
833
880
875
883
895
882
885
880
860
Sulphur
content
(%w)
0,0013
0.05
0.002
Note: ' Srivastava et al., 2000; ^Várese ef al., 1996; ^Yamane eí a/., 2001.
Biodiesel does not generate SOj emissions, its
combustion is more effective because of its higher
oxygen content, and particulate matter and CO
emissions are lower (Scragg et al., 2003), as shown
in Table 2. Emissions of hydrocarbon compounds
are also reduced by biodiesel, but NO, become
higher (Canakci, 2007). Biodiesel emits 4.7% more
COj than petroleum diesel, but most of it is
captured by plants during the growth stage, and
therefore its contribution to the greenhouse effect is
negligible.
Biodiesel also has better lubricating properties,
extending engine life and reducing noise level
(Lapuerta et al., 2005). Since it has good solvent
properties, the motor piping is kept clean from
cinder. The drawback is that natural rubber sleeves
(still used in old engines) are dissolved by biodiesel,
but this can be easily avoided, as these parts are
made today of synthetic rubber.
Work in engines
Biodiesel shows similar thermal efficiency to
diesel fuel, but has a higher fuel consumption,
because of its lower energy content. Exhaust gas
temperature is often lower than for diesel, which
means that the combustion of biodiesel starts
earlier and has a longer expansion period. The start
of fuel injection occurs earlier in biodiesel than with
diesel fuel, as a result of their different physico-chemical
properties. The ignition delay period is
also shorter in the case of biodiesel (Canakci,
2007).
Toxicity
The high octane number of the oxygenated
compounds present in biodiesel does not require
the addition of antiknock compounds. Therefore,
emissions derived from pclycyclic aromatic
hydrocarbons (PAHs) and their nit roder i vat i ves
(NAPH's) are reduced. PAHs are reduced by 85 %,
except benzo-antracen which is only reduced by 50
%. Also, NAPH's (2-nitrofluorene and 1-nitropyrene)
are drastically reduced by 90 % (Sharp, 1998).
BiodegradabHity
Tests carried out at the University of Idaho have
shown that degradation of biodiesel in an aqueous
solution was 95 % in 28 days, a period which is
similar to that of sugar. For the same period of time,
only 40 % of petroleum diesel was degraded.
Petroleum diesel is composed of a mixture of
alkenes, branched alkenes, cycloalkenes and
aromatic hydrocarbons. A wide range of micro-
Table 2
Comparison between emission levels of biodiesel (pure or mixed)
and fossil fuel in automotive engines
Emission
(kg/100 km)
CO
Hydrocarbons
NO,
Particulate matter
CO,
SOa
Biodiesel
100%
0.37
0.03
2.73
0.62
0.87
0
Biodfesei
30%
0.43
0.04
3.37
1.48
3.53
1.14
Diesel
0.46
0.04
3.64
1.85
4.67
1.62
78 GRASAS Y ACEn-ES, 59(1), ENERO-MARZO, 76-83,2008, ISSN! 0017-3495
4. PRODUCTION OF BtODIESEL FROM VEGETABLE OILS
organisms can degrade alkenes, but aromatic
compounds are more difficult to degrade (Zhang et
al., 1998). Moreover, since petroleum diesel contains
less oxygen than biodiesei, it is iess biologicaliy
active.
It has been demonstrated that mixtures of
biodiesei and petroleum diese! accelerate
biodegradabiiity. The rate of biodégradation of a
B20 mixture (20% of biodiesei and 80% of fossil
fuel) is twice that of the fossil fuel (Tyson, 2001).
Drawbacks
Biodiesei has some drawbacks that have to be
taken into account. Its melting point (equivaient to
CFPP of a petroleum fuel) varies from 0 to - 5 "C,
which is slightly high and may result in a low fiuidity
in cold environments (Foglia et al., 1997).
The pour point (point at which the fuei stops
fluidization) depends strongly on the composition
of the biodiesei mixture. Saturated fatty acid
methyl esters crystallize at a higher temperature
than unsaturated ones. Depending on the raw
material, biodiesei contains different ratios of
saturated/unsaturated esters. A possible approach
to solving this problem is by adding additives to
the biodiesei {e.g., butyl oléate). Biodiese! can
also be produced with secondary or branched
alcohols. These compounds destroy the ester
chain order, decreasing the melting point and the
pour point (Saiis et al., 2005).
At present, biodiesei production is at relatively
smail scale and limited logistics, it is stiil not
economically competitive with petroleum diesel,
and reiies on tax benefits and subsidies. However,
optimization studies along with appropriate
logistics, may lead to a cost-competitive product.
4. BIODIESEL PRODUCTION PROCESSES
Three kinds of processes have been studied to
produce biodiesei from vegetable oils and waste
cooking oils, namely: pyroiisis, etnulsif¡cation, and
transesterifica tion.
Pyroiisis consists of the application of thermal
energy in the presence of air or oxygen, to produce
a chemical modification. The thermal
decomposition of triglycérides yields alkanes,
alkenes, alkadienes, aromatic compounds and
carboxylic acids. Because of the wide variety of
reaction pathways, different reaction products are
obtained. Despite the fact that products are
chemically similar to petroleum diesel, oxygen
removai during thermai cracking decreases some of
the environmentai benefits of these renewable oils
(Ma and Hanna, 1999).
Microemulsions have been prepared with
solvents such as methanol, ethanol and 1-butanoi
in order to iower the high viscosity of biodiesei.
These microemulsions are isotropic, clear, and are
thermodynamically stable dispersions of oil, water
and a surfactant; a cosurfactant is often dispersed,
using amphiphilic compounds. This process yields a
fuei with lower viscosity, but injection in the engines
is not so efficient, and a coarse deposition and
incomplete combustion is generated (Tsai and
Chang, 1993; isono et ai., 1995).
The transesterification process, so-called
alcoholysis, is the displacement of an alcohol in the
ester molecule by another alcohol as in a hydrolysis
reaction, using alcohol instead of water. Suitable
alcohols are methanol, ethanol, propanol, butanol
and amyi alcohol. Methanol is the most commonly
used, because of its low cost and good physico-chemical
properties. Transesterification of oils, thus
reduces the viscosity of triglycérides, and also
improves the physical properties of the final product
(cetane number, injection efficiency), resulting in a
better fuel. Fatty acid methyl esters obtained by
transesterification can be employed directly, and
with similar energy efficiency as petroleum diesel.
Recently, studies on transesterification In
supercritical media have also been carried out
(Demirbas, 2003; Madras et al., 2004).
Transesterification involves several reversible
consecutive reactions (Schwab et ai., 1987). A
triglycéride is transformed successively into
diglyceride, monoglyceride and, finally, in glycerol.
One mole of ester is released in each step.
Kinetic mechanisms vary, depending on the
oil/alcohol moiar ratio. For instance, a pseudo-first
order reaction mechanism has been suggested for
sunflower oil, with an oii/alcohol molar ratio of 30:1,
while a second order kinetics mechanism has been
suggested for the same oil when a 6:1 oil/alcohol
molar ratio is employed (Freedman et a!., 1986).
4.1. Acid Transesterification
Transesterification of triglycérides is catalyzed
by inorganic acids, such as sulphuric, phosphoric,
hydrochloric, and sulphonated organic acids. This
catalytic process produces high conversions, at a
slow rate, and more than a day to reach complete
conversion is needed. An excess of alcohol
increases the conversion, but makes glycerol
recovery more complicated. Hence, optimization is
required to find the best relationship between
alcohol and the raw material. This process is,
however, the most appropriate for triglycérides with
a high content in free fatty acids and water.
Acid-catalyzed transesterification starts by
mixing the oil directly with the acidified alcohol, so
that separation and transesterification occur in a
single step, with the alcohol acting both as solvent
and as esterification reagent. Sunflower oil
transesterification with acidified methanol yields
fatty acid methyl esters with higher conversion to
that obtained in the alkaline process (Harrington
and D'Arcy-Evans, 1985a; Harrington and D'Arcy-
Evans, 1985b).
The proposed reaction mechanism consists of
the protonation of the carbonyl oxygen group by the
acid that, in the presence of an alcohol, generates
the corresponding fatty acid ester (Meher et a!..
GRASAS Y ACEITES, 59(1), ENERO-MARZO, 76-83, 2008, ISSN: 0017-3495
5. J. M, CERVERÓ. J. COCA AND S, LUQUE
2006). Reaction kinetics are typically expected to
follow a pseudo-first order model, when an alcohol
excess is present to shift the equiiibrium,
/n-s/iutransesterifications, where the simultaneous
extraction of neutral lipids and bran is produced, have
also been proposed for soybean oil (Kiidrian et al.,
1996) and rice bran oil (Özgül and Türkay, 1993; Lai et
al„ 2005).
4.2. Alkali-catalyzed transesterification
Alternative catalysts for triglycérides
transesterification to biodiesel are alkaline
hydroxides, such as sodium and potassium
hydroxide. Reactions of methanol or ethanol with a
number of vegetable oils, crude or refined or even
waste cooking oils have been performed using
hydroxides as catalyst. At present, the industrial
biodiesel synthesis is being carried out using these
alkaline catalysts, since reaction rates are much
higher (even 4000 times) than for acid catalysis.
Better efficiencies are obtained if the alcoxyde is
formed before transesterification.
The reaction mechanism has three main steps.
The first step involves an attack on the ester by the
alcoxyde ion, to form a tetrahedrical intermediate.
The reaction between this intermediate with an
alcohol molecule generates an alcoxyde in the
second step. In the last step, ester and
diglycerides are produced. The reaction proceeds
in a similar way with the diglyceride and the
monoglyceride, liberating three ester molecules
and glycercl (Meher et al., 2006; Vicente et al.,
2001).
A flow diagram of biodiesel production is shown
in Figure 1. In the first step methanol and oil are
mixed (1), then the mixture is pumped into the
esterification reactor (2). Once the reaction is
complete, mere methanol and catalyst are added
and the mixture leaves the transesterification
reactor (3). Then the mixture is pumped into a
mixing tank (4) where it is neutralized with mineral
acid. The stream is then sent to a flash separator (5)
to remove the excess methanol that is condensed
(6) and recycled to the storage vessel (7). The
bottom stream which contains glycerol, biodiesel
and impurities is centrifuged (8), and the light
phase, mainly biodiesel, is dried (9) and stored (10).
The heavy phase, which contains 90% glycerol, is
partially purified and stored (11).
The transesterification reaction involves some
critical parameters which strcngly influence the final
yield (Marchetti et al., 2007):
Water activity. In alkali-catalyzed
transesterifications, both fatty acids and alcohols
have to be anhydrous, because water displaces the
equilibrium reaction towards saponification,
generating soap and reducing the final yield,
consuming catalyst and increasing the viscosity
and gel formation, which results in a more difficult
glycerol separation (Freedman et ai., 1984).
Free fatty acid content: Several studies have
revealed that in order to achieve high conversions.
Metrianoi condenser Recoveted methanol
Washing water
Figure 1.
Flowsheet of biodiesel synthesis industrial process (Adapted from Larosa et al, 2005).
80 GHASAS Y ACEFTES, 59 (1), ENERO-MARZO, 76-83, 2008, ISSN: 0017-3495
6. PRODUCTION OF BIODIESEL FROM VEGETABLE OILS
the maximum free fatty acid content must be at most
0.5% (Ma et al., 1998; Bradshaw and Meuly, 1944;
Feuge and Grose; 1949). This parameter is,
nevertheless, less critical than the water ccntent.
Free fatty acid reduces the yield since the free fatty
acids consume the alkali catalyst, because they take
part in the neutralization reaction (Turck, 2002;
Meher et al., 2006). Ethyl ester synthesis presents
additional difficulties due to the formation of
emulsions during the ethanolysis. Both methanol and
ethanol are partially immiscible with the oil (ethanol
being more soluble than methanol), therefore
vigorous stirring is needed to enhance mass transfer.
In the case of methanolysis, the emulsion breaks
easily to form a heavy glycerol layer, and a light ester
layer. In ethanolysis, this emulsion is more stable.
Oil/alcohol molar ratio: The reaction
stoichiometry involves three motes of alcohol for
each mole of triglycéride reacted to obtain three
moles of ester and one mol of glycerol. Being an
equilibrium reaction, an alcohol excess displaces
the reaction to ester formation and higher
conversions are reached. Nevertheless, a large
excess of alcohol makes glycerol separation difficult
due to the increasing solubility of glycerol in the
alcohol. Moreover, when the glycerol is kept in the
solution, it displaces the equilibrium to the left hand
side, decreasing the ester yield. Nevertheless, yield
and optimum rate depend on the oil used. For
example, soybean, sunflower, peanut and cotton
seed oils have an optimum ratio of 6:1
(Krisnangkura and Simamaharnnop, 1992). This
ratio is used at industrial scale in order to obtain
high yields, almost 98% (see Figure 2).
Ethyl ester synthesis presents additional
difficulties because of the formation of emulsions
70
i «
!
/
- 1 ^
/
- //
/ / ^
-¡I iAaai^Y!^^
'Çl_^
60 i SBoflcw Oíf (edibi« gndo)
«rc
JllBIE
D J H QOlyn (Sodim nMhaufc)
1
^^^^^1fc"~~—•_
1 I 3 4 J
Molm- Ratio MoOH/Simiiawcr Oil
-33 0 33 66
Excew MeOM, wt %
Figure 2.
Effect of the alcohol to oil molar ratio in product profile during
tine transesterification of sunflower oil (Reproduced with
permission from Van Gerpen, 2006).
during the ethanolysis reaction. Both methanol and
ethanoi are partially immiscible in the oil (methanol
being more insoluble than ethanol). Therefore,
vigorous stirring is employed to enhance mass
transfer. In the case of methanolysis, the emulsion
breaks easily to form a heavy glycerol layer, and a
light ester layer. In ethanolysis, this emulsion is
more stable.
Finally, the type of catalyst is a key factor.
Generally, alkaline catalysts lead tc much faster
rates than acid catalysts, and hence they are the
most often used, except if free fatty acid content
is high. Sodium methoxyde is more effective than
sodium hydroxide, since the reaction between
NaOH and the alcohol generates a small amount
of water which decreases catalytic efficiency
(Hartman, 1956). These catalysts have the
drawback of being more expensive and also more
difficult to handle (Vicente et al, 2004). Product
profile also depends greatly on the raw material
and the catalyst. For example, tallow and waste
cooking oils produce fuel with better ignition
properties if amines (diethylamine) are used
instead of sodium methoxyde. However, because
of the low cost of sodium methoxyde, it is most
commonly employed.
The use of alkaline metallic compounds In
rapeseed oil transesterification has also been
studied. The reaction is carried out with methoxide
ions present in the reaction media. Hydroxides,
oxides and metallic alcoxydes that catalyze the
reaction actually slow it down, because the mixture
is an oil-alcohol-catalyst three-phase system, and
reaction kinetics is mass transfer limited (Meher et
al,, 2006).
However, transesterification with ethanol is more
effective when sodium hydroxide is used as
catalyst, because it raises the solubility of the
alcohol in the oil medium (Peterson et al., 1996).
Other heterogeneous metallic complex catalysts,
such as those with Zn, have also been used at
laboratory scale (Kim et al., 2004; Bournay et al.,
2005).
5. NEW TRENDS
Some new advances are now being studied in
order to improve the efficiency of the biodiesel
synthesis process.
Glycerol recovery and revalorization is important
for the economy of the production of biodiesel from
vegetable oils; glycerol is the main transesterification
reaction by-product and it has to be highly purified to
have a reasonable market.
New kinds of raw material, like Brassica carinata
and oil from microalgae, are being considered to
transesterificate their oil.
The use of ethanol, which can be also obtained
from biomass, in the transesterification reaction, will
provide the synthesis of a 100% green fuel
(Martinez and Aracil, 2006).
GRASAS Y ACEITES. 59 (1), ENERO-MARZO. 76-83, 2008, ISSN: 0017-3495 81
7. J. M. CERVERÓ, J. COCA AND S. LUQUE
Enzymatic transesterification has shown to be a
good alternative at laboratory scale, and it might be
scaled-up for bioethanol plants. Enzymatic reactions
using lipases have been reported to give good yields
of methyl esters with different raw materials
{Mukherjee, 1988, Breivik et al., 1997, Shimada et
al., 1997, Shimada et al., 1998, Uosukainen et al.,
1999, Wu et al., 1999, Vacek et al., 2000, Soumanou
and Bornscheuer, 2003, Shah et al., 2004, Zhang et
al., 2003).
Lipases, both intra and extracellular, can
effectively catalyze triglycéride transesterification to
obtain fatty acid esters, both aqueous and non-aqueous
media, and can eliminate inorganic catalyst
processes. Glycerol can easily be recovered with
simple separation processes. Nevertheless, using
enzymes becomes more expensive.
Lipase catalysed synthesis can be carried out in
biphasic mixtures using an emulsifier, or in organic
media employing a solvent, but the easiest way is
using a medium without solvents, directly with the
reagents mixture. This decreases the solvent cost
and increase reagent concentration and productivity.
For the use of enzymes, there are some critical
factors: There is a minimum water content needed
by the lipase, below which it does not work; alcohol
has an effect on the reaction, being methanol the
most commonly employed; the effect of temperature
effect is significant because instead of increasing
the reaction rate by increasing temperature,
enzymes can become denatured at high
temperatures; and of course the raw material is
important, because not all oils have the same
amount or type of fatty acids, and lipase specificity
can become more attractive in some oils than in
others.
6. CONCLUSIONS
The catalytic modification of vegetable oils is a
promising method to obtain a substitute fuel for
diesel engines
Among various types of modification, the
transesterification process is more economical,
easier and faster, producing a stable product which
can be used directly in current engines.
Transesterification yield is often better when
employing a basic catalyst, like sodium methoxyde,
although acid catalysis might give better results,
provided that free fatty acid content is high.
Both methanol and ethanol can be used as
esterifying agents, being methanol the most often
used nowadays. Nevertheless, the use of ethanol
would produce a fully renewable and more
environmentally friendly fuel.
In the transesterification process, reaction
variables such as water and free fatty acid content
should be carefully controlled to reach high yields,
and so should the type of catalyst. Reaction
parameters are strongly influenced by the type of oil
employed, and a case to case optimization is
required.
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Recibido: 31/05/07
Aceptado: 01/10/07
GRASAS Y ACEITES, 59(1), ENEFIO-MAflZO. 76-83, 2008, iSSN: 0017-3495 83