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Construction
Optimized
Composites
WHAT ARE THEY?
Introduction to Composite Framing
       Composite Building Structures, Ltd.




   ®
Composites
 • A combination of dissimilar materials which retain their
   individual characteristics yet achieve performance that
   surpasses the combined performance of the individual
   materials.

 • A synergy occurs.

 • The constituent materials work together yet remain in
   their original physical forms and chemical
   compositions, they are not chemically combined

              Relatively Few High Production Machines
                 Throughout the composite Industry
Engineered Performance
                  Strength by
                  Chemistry



                  Strength by
                    Design



 Formulate Only
 What is Needed   Strength by
                     Layup
Where are
Composites
Used Now?
SPECIAL APPLICATIONS
Many Uses
                          60%
                      Aeronautical




            Ladders
Emerging Markets
Car Bodies                         Seawalls




                                                   Rebar
                       Now Composite Framing

                                               Bridges




             Railing


                                   Ladders
LEED Points toward Certification

GREEN FRIENDLY
Saving Energy
 • Lowest “Embodied Energy” of all building systems
    – The total energy required to produce a produce from raw material
      stage through finished product erection
 • Longest life cycle
    – Pultrusions insulate against heat and cold saving energy, reducing
      home ownership costs, and maintaining value for years
 • Minimum Materials
    – Glass made from sand - Recyclable
    – Resin made from petro-chemical – 1 house weight = 2 tanks of gas
      weight

                      In a 2,000 square foot home*
                                 1 Ton      of composite replaces:
                                17 Tons        of wood, or
                                41 Tons          of concrete
                                        * built to hurricane standards
Saving Forests
1 Plant Saves 15,000 acres of trees each year
3 Plants save 70 square miles of trees each year




                                      Where do we get oxygen now?
                                      Where are we going to get it later?
Disaster Resistant Designs

SUSTAINABILITY
Mitigate Disasters




        Composites solve these problems
Mitigate Infestations




                Composites solve these problems
In-line Shear Walls make
PROTECTIVE BUILDING SHELLS
Sustainability Redefined

  50 Year
  Warranty


  300 Year
  Life

                           Most Important
Shear Strength
                 Egis®-Wall
Superior Stud
COMPOSITE FRAMING SYSTEM
Commodity to Aeronautical




                 Superior
                Stud Range
Few Basic Shapes
         Independently Impressive




             Together, Extraordinary !
Laid out Like Wood
  ● Durable            ● Can anyone Afford to
  ● Insurable                     to
  ● Sustainable               Not Use It ?
  ● No Training
  ● Ownable
  ● Resalable
  ● Seamless fit
  ● Green Friendly
  ● Energy Efficient
  ● Affordable
Stud Loading
Composite Roofs & Floors




    28 Foot Truss
  Weighs 100 pounds
Least Cost Composite Method
 • Glass Fiber Ropes
    –   (Rovings)
 • Resin
    – (Thermoset)
 • Glass Fiber Mat
 • Surface Veil
Continuous Parts Production




 6 Feet / Minute




                   Faster than Trees Grow!
20 Million Strands/sq in from End to End




                               216 Bails
                                to make
                                 1 sq in
Combining Materials
The
Key
to
Affordability
is
AUTOMATED ASSEMBLY OF PARTS
Automotive Progress
                 99
                Years

                1913
                2012
Building Progress
            >400
            Years

1600         1600
              to    1941
             2012



1913

                    2005
Time To




    &
 Automate
Rethink Assembly
                           In –Line Shear Walls
                           In Adhesive Sockets
                              Between Studs




    One Size Fastener
          for the
   Entire Building Shell
Engineered Higher-Performance
Semi-completed Wall, Floor, & Roof Panels
Erected, Dried-in, Locked Up, & certified
for Builders to Finish
A COMPLETE SHELL SERVICE

                     EGIS®-SHELL
Rethink Panelizing
Erected Protective Shell
• Wall, floors, & roof     INCLUDES
                           • Exterior Sheets
• 15’x60’ panels
                           • Shear-wall Sheets
                           • Windows & Doors
• Plant Erects
                           • Insulation
• Builders finish          • Conduit & Boxes
                           • Top 1/2 Gypsum Sheets
• Same tools, methods, &   • Transportation, Erection &
  materials                  Strapping

                              “Unique Egis® Brand”
Rethink Assembly
The CBS Product
 Product
   Complete High-Performance Building Shell
   Erected, Strapped, & Inspected

 Vision
             To Make Egis® - Composites
                         the
          Framing Material of Choice - Worldwide
For Architects, Developers, Builders & Homeowners

MULTIPLE BENEFITS
Single Solution For:
   •   Hurricanes & Tornados
   •   Earthquakes
   •   Insurance
   •   Termites
   •   Water
   •   Mold
   •   Fire
                    1 Ton of composite replaces *
                    17 Tons of wood (23,000# plus 8,000# waste)
                    41 Tons of concrete block (masonry & rebar)
                               * For hurricane build
Light & Strong – for Architects
   • Composites
     – Same stiffness of steel at 1/5th the weight
     – Same stiffness of aluminum at ½ the weight
     – Specific strength 3 to 5 times that of Aluminum alloys

     – Fatigue strength up to 90% of their static strength
       (Steel & Aluminum have 50% fatigue strength)

     – Superior corrosive resistance
     – Impact strength is higher than steel or aluminum
Faster Build-out for Developers
   • Any custom print converted to panels

   • Assembled and delivered
      within 4 weeks

   • Erected & Dried in
      within 1 day
   • Production Rate of 30 Shells/day
Exclusive Brand for Builders
   • Licensed Panel Assembly Plants
   • Protected Territories & Markets
   • Different from all Competitors
   • All walls straight, plumb, & Square
   • Multiple Customer Benefits
   • Unique Brand
Utility Savings – for Owners
  •   Affordable to Buy
  •   Tight Construction
  •   Superior Insulation
  •   Multiple Insulation Effects
  •   Affordable to Own
  •   Superior Resale Value
Simply a Better Building
   • Promotes & Enables Your Company
   • To Stand Above the Crowd
Join the Composite Revolution
        The future is here

                        Egis® – Buildings
                        are the solutions




 ®

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1 a introduction to composite framing

  • 2. Introduction to Composite Framing Composite Building Structures, Ltd. ®
  • 3. Composites • A combination of dissimilar materials which retain their individual characteristics yet achieve performance that surpasses the combined performance of the individual materials. • A synergy occurs. • The constituent materials work together yet remain in their original physical forms and chemical compositions, they are not chemically combined Relatively Few High Production Machines Throughout the composite Industry
  • 4. Engineered Performance Strength by Chemistry Strength by Design Formulate Only What is Needed Strength by Layup
  • 6. Many Uses 60% Aeronautical Ladders
  • 7. Emerging Markets Car Bodies Seawalls Rebar Now Composite Framing Bridges Railing Ladders
  • 8. LEED Points toward Certification GREEN FRIENDLY
  • 9. Saving Energy • Lowest “Embodied Energy” of all building systems – The total energy required to produce a produce from raw material stage through finished product erection • Longest life cycle – Pultrusions insulate against heat and cold saving energy, reducing home ownership costs, and maintaining value for years • Minimum Materials – Glass made from sand - Recyclable – Resin made from petro-chemical – 1 house weight = 2 tanks of gas weight In a 2,000 square foot home* 1 Ton of composite replaces: 17 Tons of wood, or 41 Tons of concrete * built to hurricane standards
  • 10. Saving Forests 1 Plant Saves 15,000 acres of trees each year 3 Plants save 70 square miles of trees each year Where do we get oxygen now? Where are we going to get it later?
  • 12. Mitigate Disasters Composites solve these problems
  • 13. Mitigate Infestations Composites solve these problems
  • 14. In-line Shear Walls make PROTECTIVE BUILDING SHELLS
  • 15. Sustainability Redefined 50 Year Warranty 300 Year Life Most Important
  • 16. Shear Strength Egis®-Wall
  • 18. Commodity to Aeronautical Superior Stud Range
  • 19. Few Basic Shapes Independently Impressive Together, Extraordinary !
  • 20. Laid out Like Wood ● Durable ● Can anyone Afford to ● Insurable to ● Sustainable Not Use It ? ● No Training ● Ownable ● Resalable ● Seamless fit ● Green Friendly ● Energy Efficient ● Affordable
  • 22. Composite Roofs & Floors 28 Foot Truss Weighs 100 pounds
  • 23. Least Cost Composite Method • Glass Fiber Ropes – (Rovings) • Resin – (Thermoset) • Glass Fiber Mat • Surface Veil
  • 24. Continuous Parts Production 6 Feet / Minute Faster than Trees Grow!
  • 25. 20 Million Strands/sq in from End to End 216 Bails to make 1 sq in
  • 28. Automotive Progress 99 Years 1913 2012
  • 29. Building Progress >400 Years 1600 1600 to 1941 2012 1913 2005
  • 30. Time To & Automate
  • 31. Rethink Assembly In –Line Shear Walls In Adhesive Sockets Between Studs One Size Fastener for the Entire Building Shell
  • 32. Engineered Higher-Performance Semi-completed Wall, Floor, & Roof Panels Erected, Dried-in, Locked Up, & certified for Builders to Finish A COMPLETE SHELL SERVICE EGIS®-SHELL
  • 34. Erected Protective Shell • Wall, floors, & roof INCLUDES • Exterior Sheets • 15’x60’ panels • Shear-wall Sheets • Windows & Doors • Plant Erects • Insulation • Builders finish • Conduit & Boxes • Top 1/2 Gypsum Sheets • Same tools, methods, & • Transportation, Erection & materials Strapping “Unique Egis® Brand”
  • 36. The CBS Product Product Complete High-Performance Building Shell Erected, Strapped, & Inspected Vision To Make Egis® - Composites the Framing Material of Choice - Worldwide
  • 37. For Architects, Developers, Builders & Homeowners MULTIPLE BENEFITS
  • 38. Single Solution For: • Hurricanes & Tornados • Earthquakes • Insurance • Termites • Water • Mold • Fire 1 Ton of composite replaces * 17 Tons of wood (23,000# plus 8,000# waste) 41 Tons of concrete block (masonry & rebar) * For hurricane build
  • 39. Light & Strong – for Architects • Composites – Same stiffness of steel at 1/5th the weight – Same stiffness of aluminum at ½ the weight – Specific strength 3 to 5 times that of Aluminum alloys – Fatigue strength up to 90% of their static strength (Steel & Aluminum have 50% fatigue strength) – Superior corrosive resistance – Impact strength is higher than steel or aluminum
  • 40. Faster Build-out for Developers • Any custom print converted to panels • Assembled and delivered within 4 weeks • Erected & Dried in within 1 day • Production Rate of 30 Shells/day
  • 41. Exclusive Brand for Builders • Licensed Panel Assembly Plants • Protected Territories & Markets • Different from all Competitors • All walls straight, plumb, & Square • Multiple Customer Benefits • Unique Brand
  • 42. Utility Savings – for Owners • Affordable to Buy • Tight Construction • Superior Insulation • Multiple Insulation Effects • Affordable to Own • Superior Resale Value
  • 43. Simply a Better Building • Promotes & Enables Your Company • To Stand Above the Crowd
  • 44. Join the Composite Revolution The future is here Egis® – Buildings are the solutions ®