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1 Introduction, Composites
The document discusses a company called Composite Building Structures (CBS) that aims to replace traditional building materials with composite materials. CBS's objectives are to build disaster resistant and social housing using composites that can be assembled like automobiles in a factory setting. The document summarizes that composites are a combination of materials that achieve higher characteristics than individual materials. It provides examples of composite applications and markets. It outlines CBS's plans to mass produce composite building panels through automation to make housing more affordable and competitive globally.
1 Introduction, Composites
- 2. Objectives • Replace traditionalmaterials in – Disaster resistant buildings – Social housing • Build any design – From architectural prints • Assemble like automobiles – Vertical integration, economy of scale, speed, factory quality • Erect protective building shell – For others to finish • Replicate Worldwide – Network of Assembly Plants
- 3. What is aComposite? • A combination of dissimilar materials each of which retains its individual characteristics but, when combined, achieve higher characteristics than the sum of the individual characteristics. – A synergy occurs • The constituent materials work together yet remain in their original physical forms and chemical compositions – Gaining high performance attributes • Where are they used?
- 4. Severe Applications Bridges Aircraft Seawalls Composite Ladders Wiped Out Wood in 2 Years
- 5. Composite Markets Car Bodies Railing Rebar And now CBS composite Framing
- 6. How Composite areMade SEVERAL TYPES
- 7. Composite Types Fibers & Resins CBS Pultrusions
- 8. Machine Makes PerfectParts Continuous Production Precision-cut for each project
- 9. Engineered Performance Strength by Chemistry Formulate for Need Strength by Design Optimize Shape Strength by Fiber Layup Layer for Application
- 10. 1st to 5thGeneration Studs First Studs CBS Super Stud Aircraft Parts
- 11. CBS Egis® Studs High Density Shipping Structural Support Framing
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- 14. Framing - theMost Important Component CBS 50 Year Warranty 300 Year Life Safety - Sustainability
- 15. Disaster Resistant Materials &Structural Assembly Create SUSTAINABILITY
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- 19. Saving Energy • Lowest“Embodied Energy” – The total energy required to produce a product from raw material to in-place use – Made from sand 75% recycles to glass • Longest Life-cycle – High insulating, tight Construction – Reduces utility costs, maintains value • Most Material Conservation – No wear, No deterioration – Framing resin weight* = 3 car gas tank fills, 3rd fill could have built a house 1 Ton of composites* replace 17 Tons of wood, or 41 Tons of concrete* *2,000 sq foot (186 sq m) home built to hurricane standards
- 20. Saving Forests 1 Plant Saves 15,000 acres of trees each year 3 Plants save 70 square miles of trees each year Where do we get oxygen now? Where are we going to get it later?
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- 22. Progress in Assembly 200 Years 1910 to 2010
- 23. Progress in Building 400 1610 Years 1941 1610 to 2010 1913 2010
- 24. Effect of Automation 2009 Annual Production Cars are complex 2009 Annual Cars & Homes Houses are not 1 Million Cars Each Cars are affordable 47,952,995 Houses are not Car makers innovate Builders do not We can do better It’s time to do better 18 Houses Each with 554,000 CBS 44 World wide Car Makers 31,360 US Homebuilders Systems
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- 28. Deliver, & Erect EveryStructural Component
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- 30. Profitability CBS Profit Comparison $10,000 $8,000 Price $6,000 Cost $4,000 Profit $2,000 $0 100 Sticks Kits Panels Modules Sales Method
- 31. Two Markets DISASTER RESISTANCE& SOCIAL HOUSING
- 32. Strength by Design Egis®-Wall
- 33. Disaster Resistant Housing Single & Double In-line shear walls
- 34. Low Cost SocialHousing Assembled on-site Using local materials
- 35. Disaster Resistant &Social Housing MARKET VALUES
- 36. US Market Values(Homes $1 billion/day - 50% in 6 States) (Cars $436 million/day – in 50 States) 2009 Annual Production 2009 Market Values 2009 Annual Cars & Homes 2009 Market Values 1 Million Cars Each 18 Homes Each 47,952,99 $69,250,000,000 5 $56,161,750,000 + $13 Million over cars 2,246,470 Cars @ $25,000 each 554,000 homes @ $125,000 each 554,000 44 World wide Car Makers 31,360 US Homebuilders The market is huge The market value is impressive
- 37. Constant Housing Needs US Statistics World Statistics Population Homes Land Population Homes Land Acres Acres Every Births New Starts Cleared Every Births New Starts Cleared Second 0.14 0.06 0.02 Second 4 1.1 0.2 Minute 8 4 1 Minute 240 66 12 Hour 508 223 56 Hour 14,400 3,960 720 Day 12,202 5,357 1,339 Day 345,600 95,040 17,280 Week 85,417 37,500 9,375 Week 2,419,200 665,280 120,960 Month 341,667 150,000 37,500 Month 9,676,800 2,661,120 483,840 2011 4,100,000 485,000 450,000 2011 116,121,600 23,224,320 5,806,080
- 38. Foreign Market Values •World Housing Needs – 24 million each year just to keep pace with population* • World Population Gains – 111.4 million each year** divided by 24 million ≈ 5 persons / home • Current Housing Deficits – Estimated > 24 million • CBS will not run out of market – Worldwide, unsatisfied, continuously growing, unmet needs – The opportunity is there *(United Nations Housing Growth Estimates) **(World Population Growth Estimates)
- 39. Narrow Technology withBroad Appeal • Micro – Materials • Composites – Pultrusion – Optimization • Median – Methods • Interlocking Parts – Assembly Jigs – Production Line • Macro – Mass Markets • Disaster – Social Housing - Worldwide
- 40. Market Penetration • EstablishMultiple Joint Venture Assembly Plants – Build for current population growth – Generate jobs & income – Develop tax base • Grow Plants into Construction Technology Centers – Co-locate component suppliers – Overcome housing Deficits – Use local materials – Train workers
- 41. CBS - TheSingle Solution for • Hurricanes & Tornados • Earthquakes • Insurance • Termites • Water • Mold • Fire 1 Ton of composite replaces * 17 Tons of wood (23,000# plus 8,000# waste) 41 Tons of concrete block (masonry & rebar) * For hurricane build
- 42. Promote CBS CompositeFraming • Safer – Stronger - Longer Lasting – Affordable • The Microsoft of Housing – Its Simply a Better Home
- 43. Composite Building Structures,Ltd One Product Protective Building Shells One Vision To make CBS Composites the Framing Material of Choice - Worldwide