MAIN SOURCE :IMPROVING CONSTRUCTION LOGISTICS
Report of the Strategic Forum for Construction Logistics Group
August 2005
LOGISTICS &
PRODUCTIVITY
PART 2
Construction Productivity-Logistics
What is preventing the industry from
addressing Logistics?
There are a number of factors such as:
 There is no real incentive to tackle this
because it is difficult to identify who
benefits.
 Those who may be required to do things
differently do not necessarily benefit it.
Construction Productivity-Logistics
 Every construction job is seen as a ‘one-
off’.
 with a team built up for a short period of
time;
 then disbanded afterwards;
 it is harder to manage the system to
optimise logistics in construction;
 easier for manufacturing or retail;
Construction Productivity-Logistics
 the fragmented nature of the construction
industry;
 contractual arrangements that get in the
way of logistics;
 lack of direct employment also hinders
logistics;
 Those variables list above makes logistic
on construction site more difficult.
Construction Productivity-Logistics
 Advance planning and design of
projects is generally inadequate, as are
lead times.
 There is a lack of transparency in costs
throughout the construction process.
 Decisions are often based on cash flow.
Construction Productivity-Logistics
 The way costs are recorded does not
help identify the potential savings
from improved logistics.
 Unlike other industries, the
information provided in construction is
generally an ‘estimate’ rather than an
exact science.
Construction Productivity-Logistics
 There is a general lack of understanding of the
constraints of the supply chain.
 There is also a lack of trust and confidence that
the supply and chain will actually deliver when
required.
 Can projects rely on a ‘just in time’ delivery of
products?
 Clients (and others) believe that project cost
already allows for appropriate resources to be
committed to logistics on the project.
Construction Productivity-Logistics
Off – site manufacture and Modern Methods
of Construction
One of the reasons why logistics is so important
in construction can be described as:
 the fragmented nature of the industry;
 wide range of products;
 unpredictable outside environment needs a
well planned logistics;
Construction Productivity-Logistics
Good steps toward a better logistics
 innovative methods of construction;
 advance machinery;
 robotics;
 off site components;
 advance management softwares;
 Also, less products that need to be delivered to
and assembled on site all good step towards a
better logistics.
Construction Productivity-Logistics
Programme for improving logistics
 No one part of the construction industry can
deliver improved logistics on its own.
 The benefits will come from the different parts of
the industry.
Inter-acting in a different way such as:
 planning together
 sharing information
 exposing the real cost of activities in a way that
is currently not typical.
Construction Productivity-Logistics
Clients and logistics
 Clients have every reason to expect the
supply side to deliver their projects efficiently.
 To ensure that proper attention is given to
logistics so that the benefits referred to earlier
are delivered.
 Clients can help in this by making sure that
there is a Logistics Plan at an early stage in
their projects.
Construction Productivity-Logistics
 Client should make sure that all the key
players in the supply chain have signed up
to this Plan.
 There should be a Logistics Plan prepared
at an early stage in every project.
 A Best Practice Guide prepared to help
clients understand what they can expect
from the supply side on logistics.
Construction Productivity-Logistics
Design Professionals
 Design Professionals involvement in
good logistics.
 Particularly at the scheme design stage.
Logistics will be greatly helped if:
 The design professionals should draw
up a Process Map at an early stage in
the design.
Construction Productivity-Logistics
 Including a Bill of Materials.
This should look at:
1. The flow of materials needed on a
project
2. Ways of minimising stockholding
Construction Productivity-Logistics
Which of the professional members of the
supply chain should be responsible for this?
 This needs to be discussed among
managers.
 The quantity surveyors with their
background might have the appropriate
skills for this.
Construction Productivity-Logistics
 Alternatively, it could require the
input of logistics specialists.
 Manufacturers, suppliers and
distributors clearly need to make
an input to this Plan.
Construction Productivity-Logistics
 The various professional bodies
responsible for the design professions
in the construction industry –
 RIBA
 ICE
 IStruct E
 CIBSE on design issues
Construction Productivity-Logistics
 RICS on measurement and costing.
 They are in the best position to
highlight the importance of logistics.
 As well as in the training of those
seeking to join the profession.
Construction Productivity-Logistics
In the short term:
 This can be achieved through awareness
guidance as part of continuing professional
development.
In the medium term:
 The importance of logistics needs to feature
in the initial education and training of
University students and new members.
Construction Productivity-Logistics
 The professional team needs to
prepare a Bill of Materials as part of the
Logistics Plan.
 The professional institutions consider
ways in which the role of their
profession in project logistics can be
incorporated in initial education and
training.
Construction Productivity-Logistics
Main Contractors/specialist contractors
 Many see the construction manager as the key
player in co-ordinating the logistics on a
construction project.
 This is not a function that is being carried out as
effectively as it should be across the
construction industry.
 In some major projects logistics specialists are
being employed.
Construction Productivity-Logistics
 The responsibility for project logistics
must rest with the main contractors.
 it is essential they drew up a Logistics
Plan in consultation with the rest of
the supply chain at the outset of a
project.
Construction Productivity-Logistics
 The Bill of Materials will be an important
input to this.
 The specialist contractors should each
prepare that sub-set of the Logistics Plan
relevant to their specialist input.
 They must decide on how they will be
making optimum use of the skilled labour
on site.
Construction Productivity-Logistics
 Those responsible for the logistics on a
project must have the right skills to perform
the function.
 CITB Construction Skills is asked to
recommend how logistics skills can be
developed in the industry.
Therefore:
 Main contractors most prepare a Logistics
Plan in consultation.
 The rest of the Supply Chain at the outset of
each project must be involved.
Construction Productivity-Logistics
 This Plan should include the input to the
project from the specialist contractors.
 Also, the key manufacturers and
suppliers.
 CITB Construction Skills review the
need for logistics skills in the industry.
 CITB to recommend what needs to be
done to address this.
Construction Productivity-Logistics
Manufacturers/Suppliers/ Distributors
Key objective:
 ensure that the products and materials
arrive on site at the time;
 In the quantities that are required;
 This does not just depend on the
efficiency of the supply network.
Construction Productivity-Logistics
 it also relies on the pre-planning of those on
the construction site.
Effective communication amongst:
 those planning the project;
 those supplying the products;
 those supplying materials.
 Manufacturers and suppliers can make a
significant contribution to the efficiency.
Construction Productivity-Logistics
Manufactures involvement:
 It will help if they are involved early enough in
the process.
 If they can make an input to the Logistics
Plan through the preparation of the Bill of
Materials.
On the transport side:
 There may be an opportunity to look at ways
of developing best practice.
Construction Productivity-Logistics
Learning from other industries:
 through the Department for
Transport’s Sustainable Distribution
programme;
 This has not been given any attention
yet.
 Greater transparency of cost in the
construction process.
Construction Productivity-Logistics
Therefore:
 The Department for Transport’s
Sustainable Distribution programme
include work on transport in the
construction industry.
 Key manufacturers
 Suppliers
Construction Productivity-Logistics
 Distributors input to the Bill of
Materials being prepared as part of
the Logistics Plan for each project.
 Distributors reflect the cost of
distribution in their pricing policies.
Construction Productivity-Logistics
 distributors work with contractors
 See how lessons from the
Consolidation Centre approach
might be transferred to other
significant construction projects
and programmes.
Construction Productivity-Logistics
Information Technology
 The use of electronic communications as
effectively as other industries.
 This will to help in improve logistics
throughout the supply chain.
 The industry IS not utilising bar coding for
product ordering.
 E-tagging for tracing products throughout
the process.
 To the extent that seemed appropriate.
061 Logistics & Productivity PART 2
061 Logistics & Productivity PART 2

061 Logistics & Productivity PART 2

  • 1.
    MAIN SOURCE :IMPROVINGCONSTRUCTION LOGISTICS Report of the Strategic Forum for Construction Logistics Group August 2005 LOGISTICS & PRODUCTIVITY PART 2
  • 2.
    Construction Productivity-Logistics What ispreventing the industry from addressing Logistics? There are a number of factors such as:  There is no real incentive to tackle this because it is difficult to identify who benefits.  Those who may be required to do things differently do not necessarily benefit it.
  • 3.
    Construction Productivity-Logistics  Everyconstruction job is seen as a ‘one- off’.  with a team built up for a short period of time;  then disbanded afterwards;  it is harder to manage the system to optimise logistics in construction;  easier for manufacturing or retail;
  • 4.
    Construction Productivity-Logistics  thefragmented nature of the construction industry;  contractual arrangements that get in the way of logistics;  lack of direct employment also hinders logistics;  Those variables list above makes logistic on construction site more difficult.
  • 5.
    Construction Productivity-Logistics  Advanceplanning and design of projects is generally inadequate, as are lead times.  There is a lack of transparency in costs throughout the construction process.  Decisions are often based on cash flow.
  • 6.
    Construction Productivity-Logistics  Theway costs are recorded does not help identify the potential savings from improved logistics.  Unlike other industries, the information provided in construction is generally an ‘estimate’ rather than an exact science.
  • 7.
    Construction Productivity-Logistics  Thereis a general lack of understanding of the constraints of the supply chain.  There is also a lack of trust and confidence that the supply and chain will actually deliver when required.  Can projects rely on a ‘just in time’ delivery of products?  Clients (and others) believe that project cost already allows for appropriate resources to be committed to logistics on the project.
  • 8.
    Construction Productivity-Logistics Off –site manufacture and Modern Methods of Construction One of the reasons why logistics is so important in construction can be described as:  the fragmented nature of the industry;  wide range of products;  unpredictable outside environment needs a well planned logistics;
  • 9.
    Construction Productivity-Logistics Good stepstoward a better logistics  innovative methods of construction;  advance machinery;  robotics;  off site components;  advance management softwares;  Also, less products that need to be delivered to and assembled on site all good step towards a better logistics.
  • 10.
    Construction Productivity-Logistics Programme forimproving logistics  No one part of the construction industry can deliver improved logistics on its own.  The benefits will come from the different parts of the industry. Inter-acting in a different way such as:  planning together  sharing information  exposing the real cost of activities in a way that is currently not typical.
  • 11.
    Construction Productivity-Logistics Clients andlogistics  Clients have every reason to expect the supply side to deliver their projects efficiently.  To ensure that proper attention is given to logistics so that the benefits referred to earlier are delivered.  Clients can help in this by making sure that there is a Logistics Plan at an early stage in their projects.
  • 12.
    Construction Productivity-Logistics  Clientshould make sure that all the key players in the supply chain have signed up to this Plan.  There should be a Logistics Plan prepared at an early stage in every project.  A Best Practice Guide prepared to help clients understand what they can expect from the supply side on logistics.
  • 13.
    Construction Productivity-Logistics Design Professionals Design Professionals involvement in good logistics.  Particularly at the scheme design stage. Logistics will be greatly helped if:  The design professionals should draw up a Process Map at an early stage in the design.
  • 14.
    Construction Productivity-Logistics  Includinga Bill of Materials. This should look at: 1. The flow of materials needed on a project 2. Ways of minimising stockholding
  • 15.
    Construction Productivity-Logistics Which ofthe professional members of the supply chain should be responsible for this?  This needs to be discussed among managers.  The quantity surveyors with their background might have the appropriate skills for this.
  • 16.
    Construction Productivity-Logistics  Alternatively,it could require the input of logistics specialists.  Manufacturers, suppliers and distributors clearly need to make an input to this Plan.
  • 17.
    Construction Productivity-Logistics  Thevarious professional bodies responsible for the design professions in the construction industry –  RIBA  ICE  IStruct E  CIBSE on design issues
  • 18.
    Construction Productivity-Logistics  RICSon measurement and costing.  They are in the best position to highlight the importance of logistics.  As well as in the training of those seeking to join the profession.
  • 19.
    Construction Productivity-Logistics In theshort term:  This can be achieved through awareness guidance as part of continuing professional development. In the medium term:  The importance of logistics needs to feature in the initial education and training of University students and new members.
  • 20.
    Construction Productivity-Logistics  Theprofessional team needs to prepare a Bill of Materials as part of the Logistics Plan.  The professional institutions consider ways in which the role of their profession in project logistics can be incorporated in initial education and training.
  • 21.
    Construction Productivity-Logistics Main Contractors/specialistcontractors  Many see the construction manager as the key player in co-ordinating the logistics on a construction project.  This is not a function that is being carried out as effectively as it should be across the construction industry.  In some major projects logistics specialists are being employed.
  • 22.
    Construction Productivity-Logistics  Theresponsibility for project logistics must rest with the main contractors.  it is essential they drew up a Logistics Plan in consultation with the rest of the supply chain at the outset of a project.
  • 23.
    Construction Productivity-Logistics  TheBill of Materials will be an important input to this.  The specialist contractors should each prepare that sub-set of the Logistics Plan relevant to their specialist input.  They must decide on how they will be making optimum use of the skilled labour on site.
  • 24.
    Construction Productivity-Logistics  Thoseresponsible for the logistics on a project must have the right skills to perform the function.  CITB Construction Skills is asked to recommend how logistics skills can be developed in the industry. Therefore:  Main contractors most prepare a Logistics Plan in consultation.  The rest of the Supply Chain at the outset of each project must be involved.
  • 25.
    Construction Productivity-Logistics  ThisPlan should include the input to the project from the specialist contractors.  Also, the key manufacturers and suppliers.  CITB Construction Skills review the need for logistics skills in the industry.  CITB to recommend what needs to be done to address this.
  • 26.
    Construction Productivity-Logistics Manufacturers/Suppliers/ Distributors Keyobjective:  ensure that the products and materials arrive on site at the time;  In the quantities that are required;  This does not just depend on the efficiency of the supply network.
  • 27.
    Construction Productivity-Logistics  italso relies on the pre-planning of those on the construction site. Effective communication amongst:  those planning the project;  those supplying the products;  those supplying materials.  Manufacturers and suppliers can make a significant contribution to the efficiency.
  • 28.
    Construction Productivity-Logistics Manufactures involvement: It will help if they are involved early enough in the process.  If they can make an input to the Logistics Plan through the preparation of the Bill of Materials. On the transport side:  There may be an opportunity to look at ways of developing best practice.
  • 29.
    Construction Productivity-Logistics Learning fromother industries:  through the Department for Transport’s Sustainable Distribution programme;  This has not been given any attention yet.  Greater transparency of cost in the construction process.
  • 30.
    Construction Productivity-Logistics Therefore:  TheDepartment for Transport’s Sustainable Distribution programme include work on transport in the construction industry.  Key manufacturers  Suppliers
  • 31.
    Construction Productivity-Logistics  Distributorsinput to the Bill of Materials being prepared as part of the Logistics Plan for each project.  Distributors reflect the cost of distribution in their pricing policies.
  • 32.
    Construction Productivity-Logistics  distributorswork with contractors  See how lessons from the Consolidation Centre approach might be transferred to other significant construction projects and programmes.
  • 33.
    Construction Productivity-Logistics Information Technology The use of electronic communications as effectively as other industries.  This will to help in improve logistics throughout the supply chain.  The industry IS not utilising bar coding for product ordering.  E-tagging for tracing products throughout the process.  To the extent that seemed appropriate.