Submit Search
Upload
Value Analysis of A Rubber Hose Moulding and Assembly Line: A Case Study
•
2 likes
•
92 views
IRJET Journal
Follow
https://irjet.net/archives/V4/i3/IRJET-V4I3498.pdf
Read less
Read more
Engineering
Report
Share
Report
Share
1 of 4
Download now
Download to read offline
Recommended
IRJET-Productivity Improvement in a Pressure Vessel using Lean Principles
IRJET-Productivity Improvement in a Pressure Vessel using Lean Principles
IRJET Journal
Improvement of Productivity Using Value Stream Mapping
Improvement of Productivity Using Value Stream Mapping
ijsrd.com
Manufacturing Lead Time Reduction in Monoblock (SWJ) Pump Industry [irjet-v4 ...
Manufacturing Lead Time Reduction in Monoblock (SWJ) Pump Industry [irjet-v4 ...
PERUMALSAMY M
Application of value stream mapping tool to reduce wastes in bearing industry
Application of value stream mapping tool to reduce wastes in bearing industry
ijmech
Lead Time Reduction in Manufacturing Process of CNC Machines by Lean Principles
Lead Time Reduction in Manufacturing Process of CNC Machines by Lean Principles
IRJET Journal
vignesh conference
vignesh conference
Vignesh Venugopal
Improvement of Process and Product Layout for Metro Coach using Craft Method...
Improvement of Process and Product Layout for Metro Coach using Craft Method...
IRJET Journal
Method study(abhishekkumar)
Method study(abhishekkumar)
Abhishek Kumar
Recommended
IRJET-Productivity Improvement in a Pressure Vessel using Lean Principles
IRJET-Productivity Improvement in a Pressure Vessel using Lean Principles
IRJET Journal
Improvement of Productivity Using Value Stream Mapping
Improvement of Productivity Using Value Stream Mapping
ijsrd.com
Manufacturing Lead Time Reduction in Monoblock (SWJ) Pump Industry [irjet-v4 ...
Manufacturing Lead Time Reduction in Monoblock (SWJ) Pump Industry [irjet-v4 ...
PERUMALSAMY M
Application of value stream mapping tool to reduce wastes in bearing industry
Application of value stream mapping tool to reduce wastes in bearing industry
ijmech
Lead Time Reduction in Manufacturing Process of CNC Machines by Lean Principles
Lead Time Reduction in Manufacturing Process of CNC Machines by Lean Principles
IRJET Journal
vignesh conference
vignesh conference
Vignesh Venugopal
Improvement of Process and Product Layout for Metro Coach using Craft Method...
Improvement of Process and Product Layout for Metro Coach using Craft Method...
IRJET Journal
Method study(abhishekkumar)
Method study(abhishekkumar)
Abhishek Kumar
IRJET- Optimization of Cycle Time by using Various Techniques: A Review
IRJET- Optimization of Cycle Time by using Various Techniques: A Review
IRJET Journal
IRJET - Analysis of Process Re-Engineering to Reduce Lead Time in Apparel Ind...
IRJET - Analysis of Process Re-Engineering to Reduce Lead Time in Apparel Ind...
IRJET Journal
A Broad Study on Lead Time Reduction using Value Stream Mapping Techniques in...
A Broad Study on Lead Time Reduction using Value Stream Mapping Techniques in...
IRJET Journal
Ppc 2 m and 16m
Ppc 2 m and 16m
Javith Saleem
A Review on Implementation of Lean Manufacturing Techniques in Manufacturing ...
A Review on Implementation of Lean Manufacturing Techniques in Manufacturing ...
IRJET Journal
Iss 9
Iss 9
ijmvsc
Ppc 2mark answer
Ppc 2mark answer
Javith Saleem
Line Balancing In Garments Industry
Line Balancing In Garments Industry
Md. Mazadul Hasan Shishir
Application of industrial engineering techniques in garments production
Application of industrial engineering techniques in garments production
Md.Abdur Rahim Al Bahar
Value stream mapping
Value stream mapping
IAEME Publication
A Case Study on Productivity Improvement of Assembly line using VSM Methodology
A Case Study on Productivity Improvement of Assembly line using VSM Methodology
Government engineering College- Banswara,Rajasthan
International Journal of Engineering Research and Development
International Journal of Engineering Research and Development
IJERD Editor
IRJET- Value Analysis for Cost Saving in Mechanical Pencil Manufacturing: A C...
IRJET- Value Analysis for Cost Saving in Mechanical Pencil Manufacturing: A C...
IRJET Journal
line balancing in garment industry
line balancing in garment industry
Lioul Mekonnen
Joined document 24_5
Joined document 24_5
JOSEPH FRANCIS
A Case Study on Reducing in Lead Time by Using Value Stream Mapping
A Case Study on Reducing in Lead Time by Using Value Stream Mapping
Government engineering College- Banswara,Rajasthan
IRJET- Optimization of Machining Facility Layout by using Simulation: Cas...
IRJET- Optimization of Machining Facility Layout by using Simulation: Cas...
IRJET Journal
Case Study: Mass Production in Small Scale Industries
Case Study: Mass Production in Small Scale Industries
paperpublications3
IRJET- Enhance the Capacity of Outer Tube Machining Cell
IRJET- Enhance the Capacity of Outer Tube Machining Cell
IRJET Journal
Manufacturing Lead Time Reduction in Monoblock (SWJ) Pump Industry
Manufacturing Lead Time Reduction in Monoblock (SWJ) Pump Industry
IRJET Journal
IRJET- Value Stream Mapping (VSM) – A Case Study in Manufacturing Facility
IRJET- Value Stream Mapping (VSM) – A Case Study in Manufacturing Facility
IRJET Journal
Improvement of Process and Product Layout for Metro Coach using Craft Method...
Improvement of Process and Product Layout for Metro Coach using Craft Method...
IRJET Journal
More Related Content
What's hot
IRJET- Optimization of Cycle Time by using Various Techniques: A Review
IRJET- Optimization of Cycle Time by using Various Techniques: A Review
IRJET Journal
IRJET - Analysis of Process Re-Engineering to Reduce Lead Time in Apparel Ind...
IRJET - Analysis of Process Re-Engineering to Reduce Lead Time in Apparel Ind...
IRJET Journal
A Broad Study on Lead Time Reduction using Value Stream Mapping Techniques in...
A Broad Study on Lead Time Reduction using Value Stream Mapping Techniques in...
IRJET Journal
Ppc 2 m and 16m
Ppc 2 m and 16m
Javith Saleem
A Review on Implementation of Lean Manufacturing Techniques in Manufacturing ...
A Review on Implementation of Lean Manufacturing Techniques in Manufacturing ...
IRJET Journal
Iss 9
Iss 9
ijmvsc
Ppc 2mark answer
Ppc 2mark answer
Javith Saleem
Line Balancing In Garments Industry
Line Balancing In Garments Industry
Md. Mazadul Hasan Shishir
Application of industrial engineering techniques in garments production
Application of industrial engineering techniques in garments production
Md.Abdur Rahim Al Bahar
Value stream mapping
Value stream mapping
IAEME Publication
A Case Study on Productivity Improvement of Assembly line using VSM Methodology
A Case Study on Productivity Improvement of Assembly line using VSM Methodology
Government engineering College- Banswara,Rajasthan
International Journal of Engineering Research and Development
International Journal of Engineering Research and Development
IJERD Editor
IRJET- Value Analysis for Cost Saving in Mechanical Pencil Manufacturing: A C...
IRJET- Value Analysis for Cost Saving in Mechanical Pencil Manufacturing: A C...
IRJET Journal
line balancing in garment industry
line balancing in garment industry
Lioul Mekonnen
Joined document 24_5
Joined document 24_5
JOSEPH FRANCIS
A Case Study on Reducing in Lead Time by Using Value Stream Mapping
A Case Study on Reducing in Lead Time by Using Value Stream Mapping
Government engineering College- Banswara,Rajasthan
IRJET- Optimization of Machining Facility Layout by using Simulation: Cas...
IRJET- Optimization of Machining Facility Layout by using Simulation: Cas...
IRJET Journal
Case Study: Mass Production in Small Scale Industries
Case Study: Mass Production in Small Scale Industries
paperpublications3
What's hot
(18)
IRJET- Optimization of Cycle Time by using Various Techniques: A Review
IRJET- Optimization of Cycle Time by using Various Techniques: A Review
IRJET - Analysis of Process Re-Engineering to Reduce Lead Time in Apparel Ind...
IRJET - Analysis of Process Re-Engineering to Reduce Lead Time in Apparel Ind...
A Broad Study on Lead Time Reduction using Value Stream Mapping Techniques in...
A Broad Study on Lead Time Reduction using Value Stream Mapping Techniques in...
Ppc 2 m and 16m
Ppc 2 m and 16m
A Review on Implementation of Lean Manufacturing Techniques in Manufacturing ...
A Review on Implementation of Lean Manufacturing Techniques in Manufacturing ...
Iss 9
Iss 9
Ppc 2mark answer
Ppc 2mark answer
Line Balancing In Garments Industry
Line Balancing In Garments Industry
Application of industrial engineering techniques in garments production
Application of industrial engineering techniques in garments production
Value stream mapping
Value stream mapping
A Case Study on Productivity Improvement of Assembly line using VSM Methodology
A Case Study on Productivity Improvement of Assembly line using VSM Methodology
International Journal of Engineering Research and Development
International Journal of Engineering Research and Development
IRJET- Value Analysis for Cost Saving in Mechanical Pencil Manufacturing: A C...
IRJET- Value Analysis for Cost Saving in Mechanical Pencil Manufacturing: A C...
line balancing in garment industry
line balancing in garment industry
Joined document 24_5
Joined document 24_5
A Case Study on Reducing in Lead Time by Using Value Stream Mapping
A Case Study on Reducing in Lead Time by Using Value Stream Mapping
IRJET- Optimization of Machining Facility Layout by using Simulation: Cas...
IRJET- Optimization of Machining Facility Layout by using Simulation: Cas...
Case Study: Mass Production in Small Scale Industries
Case Study: Mass Production in Small Scale Industries
Similar to Value Analysis of A Rubber Hose Moulding and Assembly Line: A Case Study
IRJET- Enhance the Capacity of Outer Tube Machining Cell
IRJET- Enhance the Capacity of Outer Tube Machining Cell
IRJET Journal
Manufacturing Lead Time Reduction in Monoblock (SWJ) Pump Industry
Manufacturing Lead Time Reduction in Monoblock (SWJ) Pump Industry
IRJET Journal
IRJET- Value Stream Mapping (VSM) – A Case Study in Manufacturing Facility
IRJET- Value Stream Mapping (VSM) – A Case Study in Manufacturing Facility
IRJET Journal
Improvement of Process and Product Layout for Metro Coach using Craft Method...
Improvement of Process and Product Layout for Metro Coach using Craft Method...
IRJET Journal
IRJET- Efficiency Enhancement by Reducing Production and Machining Time
IRJET- Efficiency Enhancement by Reducing Production and Machining Time
IRJET Journal
Line Balancing and facility optimization of Machine Shop with Work Study and ...
Line Balancing and facility optimization of Machine Shop with Work Study and ...
IRJET Journal
IRJET- Daily Updates on Construction Sites Progress
IRJET- Daily Updates on Construction Sites Progress
IRJET Journal
Application of Lean Construction Techniques in Civil Engineering: Plucking th...
Application of Lean Construction Techniques in Civil Engineering: Plucking th...
IRJET Journal
Guidelines industrial engineering
Guidelines industrial engineering
Syed Jafri
Application of Industrial Engineering to increase the productivity of an E-Ri...
Application of Industrial Engineering to increase the productivity of an E-Ri...
ijtsrd
Productivity Improvement by Optimum Utilization of Plant Layout: A Case Study
Productivity Improvement by Optimum Utilization of Plant Layout: A Case Study
IRJET Journal
IRJET- Single Minute Exchange of Dies (SMED) Concept
IRJET- Single Minute Exchange of Dies (SMED) Concept
IRJET Journal
MHCCV_02-08-16
MHCCV_02-08-16
Milind Chaudhari
IMPROVING OSH & PRODUCTIVITY OF RMG INDUSTRIES BY IMPLEMENTING LEAN TOOLS AN...
IMPROVING OSH & PRODUCTIVITY OF RMG INDUSTRIES BY IMPLEMENTING LEAN TOOLS AN...
Karina Islam
IRJET- Furniture Product Optimization by using Creative Phase of Value Engine...
IRJET- Furniture Product Optimization by using Creative Phase of Value Engine...
IRJET Journal
IRJET- Final Modeling and Prototype & Analysis of Hydraulic Scissor Lift
IRJET- Final Modeling and Prototype & Analysis of Hydraulic Scissor Lift
IRJET Journal
Vave two wheelers
Vave two wheelers
AdarshSingh408376
A case study on productivity improvement of wearing insert and cutting ring
A case study on productivity improvement of wearing insert and cutting ring
IJECSJournal
IRJET- Production Line Optimization using Lean Tools: A Case Study of Automot...
IRJET- Production Line Optimization using Lean Tools: A Case Study of Automot...
IRJET Journal
IRJET- Productivity Improvement by Time Study Analysis Moderate Scale Ind...
IRJET- Productivity Improvement by Time Study Analysis Moderate Scale Ind...
IRJET Journal
Similar to Value Analysis of A Rubber Hose Moulding and Assembly Line: A Case Study
(20)
IRJET- Enhance the Capacity of Outer Tube Machining Cell
IRJET- Enhance the Capacity of Outer Tube Machining Cell
Manufacturing Lead Time Reduction in Monoblock (SWJ) Pump Industry
Manufacturing Lead Time Reduction in Monoblock (SWJ) Pump Industry
IRJET- Value Stream Mapping (VSM) – A Case Study in Manufacturing Facility
IRJET- Value Stream Mapping (VSM) – A Case Study in Manufacturing Facility
Improvement of Process and Product Layout for Metro Coach using Craft Method...
Improvement of Process and Product Layout for Metro Coach using Craft Method...
IRJET- Efficiency Enhancement by Reducing Production and Machining Time
IRJET- Efficiency Enhancement by Reducing Production and Machining Time
Line Balancing and facility optimization of Machine Shop with Work Study and ...
Line Balancing and facility optimization of Machine Shop with Work Study and ...
IRJET- Daily Updates on Construction Sites Progress
IRJET- Daily Updates on Construction Sites Progress
Application of Lean Construction Techniques in Civil Engineering: Plucking th...
Application of Lean Construction Techniques in Civil Engineering: Plucking th...
Guidelines industrial engineering
Guidelines industrial engineering
Application of Industrial Engineering to increase the productivity of an E-Ri...
Application of Industrial Engineering to increase the productivity of an E-Ri...
Productivity Improvement by Optimum Utilization of Plant Layout: A Case Study
Productivity Improvement by Optimum Utilization of Plant Layout: A Case Study
IRJET- Single Minute Exchange of Dies (SMED) Concept
IRJET- Single Minute Exchange of Dies (SMED) Concept
MHCCV_02-08-16
MHCCV_02-08-16
IMPROVING OSH & PRODUCTIVITY OF RMG INDUSTRIES BY IMPLEMENTING LEAN TOOLS AN...
IMPROVING OSH & PRODUCTIVITY OF RMG INDUSTRIES BY IMPLEMENTING LEAN TOOLS AN...
IRJET- Furniture Product Optimization by using Creative Phase of Value Engine...
IRJET- Furniture Product Optimization by using Creative Phase of Value Engine...
IRJET- Final Modeling and Prototype & Analysis of Hydraulic Scissor Lift
IRJET- Final Modeling and Prototype & Analysis of Hydraulic Scissor Lift
Vave two wheelers
Vave two wheelers
A case study on productivity improvement of wearing insert and cutting ring
A case study on productivity improvement of wearing insert and cutting ring
IRJET- Production Line Optimization using Lean Tools: A Case Study of Automot...
IRJET- Production Line Optimization using Lean Tools: A Case Study of Automot...
IRJET- Productivity Improvement by Time Study Analysis Moderate Scale Ind...
IRJET- Productivity Improvement by Time Study Analysis Moderate Scale Ind...
More from IRJET Journal
TUNNELING IN HIMALAYAS WITH NATM METHOD: A SPECIAL REFERENCES TO SUNGAL TUNNE...
TUNNELING IN HIMALAYAS WITH NATM METHOD: A SPECIAL REFERENCES TO SUNGAL TUNNE...
IRJET Journal
STUDY THE EFFECT OF RESPONSE REDUCTION FACTOR ON RC FRAMED STRUCTURE
STUDY THE EFFECT OF RESPONSE REDUCTION FACTOR ON RC FRAMED STRUCTURE
IRJET Journal
A COMPARATIVE ANALYSIS OF RCC ELEMENT OF SLAB WITH STARK STEEL (HYSD STEEL) A...
A COMPARATIVE ANALYSIS OF RCC ELEMENT OF SLAB WITH STARK STEEL (HYSD STEEL) A...
IRJET Journal
Effect of Camber and Angles of Attack on Airfoil Characteristics
Effect of Camber and Angles of Attack on Airfoil Characteristics
IRJET Journal
A Review on the Progress and Challenges of Aluminum-Based Metal Matrix Compos...
A Review on the Progress and Challenges of Aluminum-Based Metal Matrix Compos...
IRJET Journal
Dynamic Urban Transit Optimization: A Graph Neural Network Approach for Real-...
Dynamic Urban Transit Optimization: A Graph Neural Network Approach for Real-...
IRJET Journal
Structural Analysis and Design of Multi-Storey Symmetric and Asymmetric Shape...
Structural Analysis and Design of Multi-Storey Symmetric and Asymmetric Shape...
IRJET Journal
A Review of “Seismic Response of RC Structures Having Plan and Vertical Irreg...
A Review of “Seismic Response of RC Structures Having Plan and Vertical Irreg...
IRJET Journal
A REVIEW ON MACHINE LEARNING IN ADAS
A REVIEW ON MACHINE LEARNING IN ADAS
IRJET Journal
Long Term Trend Analysis of Precipitation and Temperature for Asosa district,...
Long Term Trend Analysis of Precipitation and Temperature for Asosa district,...
IRJET Journal
P.E.B. Framed Structure Design and Analysis Using STAAD Pro
P.E.B. Framed Structure Design and Analysis Using STAAD Pro
IRJET Journal
A Review on Innovative Fiber Integration for Enhanced Reinforcement of Concre...
A Review on Innovative Fiber Integration for Enhanced Reinforcement of Concre...
IRJET Journal
Survey Paper on Cloud-Based Secured Healthcare System
Survey Paper on Cloud-Based Secured Healthcare System
IRJET Journal
Review on studies and research on widening of existing concrete bridges
Review on studies and research on widening of existing concrete bridges
IRJET Journal
React based fullstack edtech web application
React based fullstack edtech web application
IRJET Journal
A Comprehensive Review of Integrating IoT and Blockchain Technologies in the ...
A Comprehensive Review of Integrating IoT and Blockchain Technologies in the ...
IRJET Journal
A REVIEW ON THE PERFORMANCE OF COCONUT FIBRE REINFORCED CONCRETE.
A REVIEW ON THE PERFORMANCE OF COCONUT FIBRE REINFORCED CONCRETE.
IRJET Journal
Optimizing Business Management Process Workflows: The Dynamic Influence of Mi...
Optimizing Business Management Process Workflows: The Dynamic Influence of Mi...
IRJET Journal
Multistoried and Multi Bay Steel Building Frame by using Seismic Design
Multistoried and Multi Bay Steel Building Frame by using Seismic Design
IRJET Journal
Cost Optimization of Construction Using Plastic Waste as a Sustainable Constr...
Cost Optimization of Construction Using Plastic Waste as a Sustainable Constr...
IRJET Journal
More from IRJET Journal
(20)
TUNNELING IN HIMALAYAS WITH NATM METHOD: A SPECIAL REFERENCES TO SUNGAL TUNNE...
TUNNELING IN HIMALAYAS WITH NATM METHOD: A SPECIAL REFERENCES TO SUNGAL TUNNE...
STUDY THE EFFECT OF RESPONSE REDUCTION FACTOR ON RC FRAMED STRUCTURE
STUDY THE EFFECT OF RESPONSE REDUCTION FACTOR ON RC FRAMED STRUCTURE
A COMPARATIVE ANALYSIS OF RCC ELEMENT OF SLAB WITH STARK STEEL (HYSD STEEL) A...
A COMPARATIVE ANALYSIS OF RCC ELEMENT OF SLAB WITH STARK STEEL (HYSD STEEL) A...
Effect of Camber and Angles of Attack on Airfoil Characteristics
Effect of Camber and Angles of Attack on Airfoil Characteristics
A Review on the Progress and Challenges of Aluminum-Based Metal Matrix Compos...
A Review on the Progress and Challenges of Aluminum-Based Metal Matrix Compos...
Dynamic Urban Transit Optimization: A Graph Neural Network Approach for Real-...
Dynamic Urban Transit Optimization: A Graph Neural Network Approach for Real-...
Structural Analysis and Design of Multi-Storey Symmetric and Asymmetric Shape...
Structural Analysis and Design of Multi-Storey Symmetric and Asymmetric Shape...
A Review of “Seismic Response of RC Structures Having Plan and Vertical Irreg...
A Review of “Seismic Response of RC Structures Having Plan and Vertical Irreg...
A REVIEW ON MACHINE LEARNING IN ADAS
A REVIEW ON MACHINE LEARNING IN ADAS
Long Term Trend Analysis of Precipitation and Temperature for Asosa district,...
Long Term Trend Analysis of Precipitation and Temperature for Asosa district,...
P.E.B. Framed Structure Design and Analysis Using STAAD Pro
P.E.B. Framed Structure Design and Analysis Using STAAD Pro
A Review on Innovative Fiber Integration for Enhanced Reinforcement of Concre...
A Review on Innovative Fiber Integration for Enhanced Reinforcement of Concre...
Survey Paper on Cloud-Based Secured Healthcare System
Survey Paper on Cloud-Based Secured Healthcare System
Review on studies and research on widening of existing concrete bridges
Review on studies and research on widening of existing concrete bridges
React based fullstack edtech web application
React based fullstack edtech web application
A Comprehensive Review of Integrating IoT and Blockchain Technologies in the ...
A Comprehensive Review of Integrating IoT and Blockchain Technologies in the ...
A REVIEW ON THE PERFORMANCE OF COCONUT FIBRE REINFORCED CONCRETE.
A REVIEW ON THE PERFORMANCE OF COCONUT FIBRE REINFORCED CONCRETE.
Optimizing Business Management Process Workflows: The Dynamic Influence of Mi...
Optimizing Business Management Process Workflows: The Dynamic Influence of Mi...
Multistoried and Multi Bay Steel Building Frame by using Seismic Design
Multistoried and Multi Bay Steel Building Frame by using Seismic Design
Cost Optimization of Construction Using Plastic Waste as a Sustainable Constr...
Cost Optimization of Construction Using Plastic Waste as a Sustainable Constr...
Recently uploaded
APPLICATIONS-AC/DC DRIVES-OPERATING CHARACTERISTICS
APPLICATIONS-AC/DC DRIVES-OPERATING CHARACTERISTICS
KurinjimalarL3
Current Transformer Drawing and GTP for MSETCL
Current Transformer Drawing and GTP for MSETCL
DeelipZope
Software Development Life Cycle By Team Orange (Dept. of Pharmacy)
Software Development Life Cycle By Team Orange (Dept. of Pharmacy)
Suman Mia
Introduction to Multiple Access Protocol.pptx
Introduction to Multiple Access Protocol.pptx
upamatechverse
VIP Call Girls Service Hitech City Hyderabad Call +91-8250192130
VIP Call Girls Service Hitech City Hyderabad Call +91-8250192130
Suhani Kapoor
Microscopic Analysis of Ceramic Materials.pptx
Microscopic Analysis of Ceramic Materials.pptx
purnimasatapathy1234
College Call Girls Nashik Nehal 7001305949 Independent Escort Service Nashik
College Call Girls Nashik Nehal 7001305949 Independent Escort Service Nashik
Call Girls in Nagpur High Profile
HARDNESS, FRACTURE TOUGHNESS AND STRENGTH OF CERAMICS
HARDNESS, FRACTURE TOUGHNESS AND STRENGTH OF CERAMICS
RajkumarAkumalla
★ CALL US 9953330565 ( HOT Young Call Girls In Badarpur delhi NCR
★ CALL US 9953330565 ( HOT Young Call Girls In Badarpur delhi NCR
9953056974 Low Rate Call Girls In Saket, Delhi NCR
(ANVI) Koregaon Park Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
(ANVI) Koregaon Park Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
ranjana rawat
Sheet Pile Wall Design and Construction: A Practical Guide for Civil Engineer...
Sheet Pile Wall Design and Construction: A Practical Guide for Civil Engineer...
Dr.Costas Sachpazis
High Profile Call Girls Nagpur Meera Call 7001035870 Meet With Nagpur Escorts
High Profile Call Girls Nagpur Meera Call 7001035870 Meet With Nagpur Escorts
Call Girls in Nagpur High Profile
Study on Air-Water & Water-Water Heat Exchange in a Finned Tube Exchanger
Study on Air-Water & Water-Water Heat Exchange in a Finned Tube Exchanger
Anamika Sarkar
(RIA) Call Girls Bhosari ( 7001035870 ) HI-Fi Pune Escorts Service
(RIA) Call Girls Bhosari ( 7001035870 ) HI-Fi Pune Escorts Service
ranjana rawat
(MEERA) Dapodi Call Girls Just Call 7001035870 [ Cash on Delivery ] Pune Escorts
(MEERA) Dapodi Call Girls Just Call 7001035870 [ Cash on Delivery ] Pune Escorts
ranjana rawat
GDSC ASEB Gen AI study jams presentation
GDSC ASEB Gen AI study jams presentation
GDSCAESB
Coefficient of Thermal Expansion and their Importance.pptx
Coefficient of Thermal Expansion and their Importance.pptx
Asutosh Ranjan
VIP Call Girls Service Kondapur Hyderabad Call +91-8250192130
VIP Call Girls Service Kondapur Hyderabad Call +91-8250192130
Suhani Kapoor
IMPLICATIONS OF THE ABOVE HOLISTIC UNDERSTANDING OF HARMONY ON PROFESSIONAL E...
IMPLICATIONS OF THE ABOVE HOLISTIC UNDERSTANDING OF HARMONY ON PROFESSIONAL E...
RajaP95
SPICE PARK APR2024 ( 6,793 SPICE Models )
SPICE PARK APR2024 ( 6,793 SPICE Models )
Tsuyoshi Horigome
Recently uploaded
(20)
APPLICATIONS-AC/DC DRIVES-OPERATING CHARACTERISTICS
APPLICATIONS-AC/DC DRIVES-OPERATING CHARACTERISTICS
Current Transformer Drawing and GTP for MSETCL
Current Transformer Drawing and GTP for MSETCL
Software Development Life Cycle By Team Orange (Dept. of Pharmacy)
Software Development Life Cycle By Team Orange (Dept. of Pharmacy)
Introduction to Multiple Access Protocol.pptx
Introduction to Multiple Access Protocol.pptx
VIP Call Girls Service Hitech City Hyderabad Call +91-8250192130
VIP Call Girls Service Hitech City Hyderabad Call +91-8250192130
Microscopic Analysis of Ceramic Materials.pptx
Microscopic Analysis of Ceramic Materials.pptx
College Call Girls Nashik Nehal 7001305949 Independent Escort Service Nashik
College Call Girls Nashik Nehal 7001305949 Independent Escort Service Nashik
HARDNESS, FRACTURE TOUGHNESS AND STRENGTH OF CERAMICS
HARDNESS, FRACTURE TOUGHNESS AND STRENGTH OF CERAMICS
★ CALL US 9953330565 ( HOT Young Call Girls In Badarpur delhi NCR
★ CALL US 9953330565 ( HOT Young Call Girls In Badarpur delhi NCR
(ANVI) Koregaon Park Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
(ANVI) Koregaon Park Call Girls Just Call 7001035870 [ Cash on Delivery ] Pun...
Sheet Pile Wall Design and Construction: A Practical Guide for Civil Engineer...
Sheet Pile Wall Design and Construction: A Practical Guide for Civil Engineer...
High Profile Call Girls Nagpur Meera Call 7001035870 Meet With Nagpur Escorts
High Profile Call Girls Nagpur Meera Call 7001035870 Meet With Nagpur Escorts
Study on Air-Water & Water-Water Heat Exchange in a Finned Tube Exchanger
Study on Air-Water & Water-Water Heat Exchange in a Finned Tube Exchanger
(RIA) Call Girls Bhosari ( 7001035870 ) HI-Fi Pune Escorts Service
(RIA) Call Girls Bhosari ( 7001035870 ) HI-Fi Pune Escorts Service
(MEERA) Dapodi Call Girls Just Call 7001035870 [ Cash on Delivery ] Pune Escorts
(MEERA) Dapodi Call Girls Just Call 7001035870 [ Cash on Delivery ] Pune Escorts
GDSC ASEB Gen AI study jams presentation
GDSC ASEB Gen AI study jams presentation
Coefficient of Thermal Expansion and their Importance.pptx
Coefficient of Thermal Expansion and their Importance.pptx
VIP Call Girls Service Kondapur Hyderabad Call +91-8250192130
VIP Call Girls Service Kondapur Hyderabad Call +91-8250192130
IMPLICATIONS OF THE ABOVE HOLISTIC UNDERSTANDING OF HARMONY ON PROFESSIONAL E...
IMPLICATIONS OF THE ABOVE HOLISTIC UNDERSTANDING OF HARMONY ON PROFESSIONAL E...
SPICE PARK APR2024 ( 6,793 SPICE Models )
SPICE PARK APR2024 ( 6,793 SPICE Models )
Value Analysis of A Rubber Hose Moulding and Assembly Line: A Case Study
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 03 | Mar -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1817 Value Analysis of a Rubber Hose Moulding and Assembly Line: A Case Study Pranish M. Naoghare1, Atul R. More2, Sandip S. Patil3 1,2Student,Dept. of Mechanical Engineering, Guru Gobind Singh College of Engineering & Research Centre (GCOERC), Nashik, Maharashtra, India 3Professor,Dept. of Mechanical Engineering, Guru Gobind Singh College of Engineering & Research Centre (GCOERC), Nashik, Maharashtra, India ----------------------------------------------------------------------***-------------------------------------------------------------------- Abstract - At present, the competition between the companies is leading to a constant battle for adequatemarket share. This is not only done by reducing the prices, but by constantly bringing new innovations in different fields of the company so that the value for a product or an entity is increased. The new concepts or ideas may come from the company itself or from any externalsource. Themainobjective of Value Analysis(VA) is to find and eliminate all the characteristics of a product or service which are of no real value to the customer. Thus VA ensures a better product or service for the customer at minimum costs compared to replacing the product with less favorable alternative. This paper focuses on the case study on process optimization for rubber hose moulding and assembly through value analysis. Key Words: Value Analysis, Takt Time, Assembly Line Balancing, ECRS, Throughput time 1.INTRODUCTION Value can be given as the relationship between perceived benefits and perceived costs: Value = Benefits / Cost. In order to increase the value, the organization has to improve the value : cost ratio. When the value is provided at high price, the perceived value may be low. This value can be increased by using tools like Value Analysis[1]. VA is the process of reducing costs in a development project. This process is achieved by assessing materials, processes and or products and offering alternatives. The outcome should result in reduced cost but without compromising the quality of the design[2]. 2. VA METHODOLOGY The VA methodology (or the “job plan”) can be appliedtoany subject or problem. The VA job plan divides the task being studied into functions. The job plan is normally organized by a value team leader. It is conductedineightsequentialphases as follows: i. Orientation Phase: Refine the problem and prepare for the value study. ii. Information Phase: Finalize the scopeoftheissuesto be addressed, targets for improvement, and evaluation factors while building cohesion among team members. iii. Function Analysis Phase: Identify the most beneficial areas for study. iv. Creative Phase: Develop a large number of ideas for alternative ways to perform each function selected for further study. v. Evaluation Phase: Refine andselectthebestideasfor development into specific value-improvement recommendations. vi. Development Phase: Determine the “best” alternatives for presentation to the decision-maker. vii. Presentation Phase: Obtainacommitmenttofollowa course of action for initiating an alternative. viii. Implementation Phase: Obtain final approval of the proposal and facilitate its implementation.[3] 3. LITERATURE SURVEY Amit Narwal, (2015) et.al. studied a case on the concept of value analysis in sheet metal. By Value analysis of the parts, the group produces the same parts at the cheaper cost from their competitors in market.[4] Marjan Leber, (2014) et. al. discussed the development of new product on the basis of value analysis and conjoint analysis. Implementation of such methodsresultedinstrong reduction in cost inside a company.[5] Ignacio Cariaga, (2007) et. al.studiestheintegrationof value analysis and quality function development or evaluation design alternatives. This framework enabled to: 1) Elicit customer requirements through the use of FAST.,2) Relate various design options to each customer requirement through the use of QFD, 3)Provide a decision support environment to assist in selecting the most suitable alternative.[6] 4. VALUE ANALYSIS TOOLS AND TECHNIQUES i. Role of Kaizen and Poka Yoke: KAIZEN-. It can be defined as the improvementwhichmaybe one-time or continuous, large or small. Kaizen is to be done on daily basis so as to increase the productivity.[7] POKA YOKE is a Japanese term that means "mistake proofing". A poka-yoke is not a process but a concept that
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 03 | Mar -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1818 helps the operator to avoid mistakes. It is used to eliminate product defects by preventing, correcting, or drawing attention to human errors as they occur.[8] ii. Takt time: Takt timeis the average timebetween the startofproduction of two successive units on a production line,thistimeissetas per the rate of customer demand. Takt time can be determined with the formula: T = Ta / D Where T = Takt time, e.g. (work time between two consecutive units) Ta = Net time available to work, e.g. (work time per period) D = Demand (customer demand), e.g. (units required per period) [9] iii. Assembly line balancing Assembly line balancing is concernedwithredistributingand rearranging of the work to the workers in an assembly line. The main goal is to minimizethe idle timeof the workersand to increase the utilization of resources, labor and machines. [10] iv. Cycle time: Cycle time is the total time required for the completion of a process. Cycle time includes process time, during which a particular operation is done on the unit, and delay time, during which a unit has to wait so that next operation is started.[11] v. Multiple activity charts: Multiple activity charts are used to understand the relationship between the workers and their associated equipment. The activities of each subject are recorded, normally as blocks in tabular form withacommontimescale. They serve as useful devices to assist in the redistribution and balancing of workloads.[12] vi. ECRS: In generatingpracticalideasforimprovement,acommonand practical framework ECRS is used, which stands for the following: Eliminate Combine Rearrange Simplify Eliminate In this step, all the unnecessary activities, non-value added activities are identified and are immediately eliminated.. Combine In this step, the activities which cannot be eliminated are combined. Rearrange Work can also be rearranged. This rearrangement can be either in terms of order of operations, layout of the assembly line. Simplify And, a good rule of thumb regardless of the situation is to simplify anyway. Of course, wewanttoEliminatefirstbut, if not, then Combine, Rearrange, and Simplify will be helpful.[13] vii. Flow process chart: The flow process chart is the graphical and symbolic representation of the various activities or operations or movements performed during a process.Itisusedtoidentify the unnecessary activities, movements and eliminate them, thus makes the process more efficient.[14] viii. Throughput time The amount of time required to turn raw materials into completed productiscalledthroughputtime.Thethroughput time or manufacturing cycle time is made up of process time, inspection time, move time, and queue time.[15] 5. CASE STUDY 5.1 Company Background INNOVA RUBBERS PVT. LTD. is located at Ambad, Nashik, Maharashtra. The industry is one of the technological leader in designing and manufacturingofautomotiveandindustrial rubber moulded and rubber to metal bonded anti-vibration parts. The industry produces silent block bushes, engine mountsandtransmissionmounts,propellershaftmountings, torsional vibrational dampers, bare rubber parts, control arms, etc. 5.2 Implementation Here value analysis was done to optimize the rubber hose moulding and assembly line. This hose assembly consists of two parts made of two different rubbers, namely EPDM and VAMMAC. The main processes involved in this production are: injection moulding of the rubber parts, post curing of VAMMAC rubber part, assembly and packing. Respective raw rubber is feed to the injection moulding machine. The rubber is melted by the heating mechanism in the machine as is then sent to the mould cavity through runners. After allowing the rubber to cure in the mould for some time, the mould is opened and the rubber parts are removed. EPDM rubber is directly sent to assembly with the post-cured VAMMAC rubber parts, while the VAMMAC rubber from the moulding machine is sent to post curing in a post curing oven for 4 hrs. At the assembly line various operations like hole drilling, ID cleaning, thread cleaning, whistle pin painting are done and is then assembled and packed. For the implementation of value analysis, data was collected regarding number of operations taking place, time required for each operation, number of operators on the line. With this a line balancing chart was drawn. From the data collected and the line balancing chart problems were found out, they were as follows: i. More WIP Inventory at every stage ii. Shortage at Customer end
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 03 | Mar -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1819 iii. Multiple moulding station engaged for production iv. Less output per man v. More throughput time vi. Frequent incidences of assembly line stoppage. Chart -1: Line balancing chart - Before vii. More space utilization viii. Excess material handling Taking note of these problems various brainstorming sessions were taken. Various ideas/ alternatives were put forth, of which the team leader selected. These were: i. Reducing the labor force. A total of 11 workers were required over the entire production line.Thiswouldcausemoreexpenditure on the workers in terms of salary. By reduction of workers there would be less investment on the labors and this would led to saving of capital. ii. Combining of operations. As the workforce was to be reduced combining of operations was necessary. In this multiple operations were done by a worker. iii. Combining the moulding of the rubber hose on single injection moulding machine. The rubber hose assembly consists of two rubber part together. Each rubber part was produced on different machines. But productionofboththe parts on single machine would result in elimination of one injection moulding machine. iv. Changing the internal design of the post curing oven. One of the rubber part requires a post curing of 4 hrs. This is done in post curing oven. Its capacity was of 160 units. The internal design was further modified which resulted in accommodation of 216 units. By which the productivity increased. 6. RESULTS By implementation of the above ideas, the results obtained were as follows: i. Better line balancing By combining the operations, reducing the number of operators on the production line and also reducing the takt time resulted in simplified line balancing. Chart -2: Line balancing chart- After ii. Reduced Throughput time ratio By combining the moulding on single machine and modifying the internal design of the oven, the ratio of throughput time required totheideal throughput time was reduced from 22 to 2.76, i.e., by 87.4%. iii. Reduced Space Utilization ratio Due to the rearrangement of the machines,theratio of actual space utilized to the minimum space required was reduced from 2.79 to 1.37, i.e., by 50.89%. iv. Reduced material handing ratio Due to simplification of the workplace layout, the ratio of the actual working width to the minimum working width was reduced from 2.93 to 1.41,i.e., by 51.8%. v. Increase in productivity of each operator Before, the output per man was only 100 units, while after the implementation; the outputperman was increased to 350 units. This increased the productivity of each worker by 250%. 7. CONCLUSION Value analysis is a systematic effort to improve upon cost and performance of product produced. It examines the materials, processes, information systems, and the flow of materials involved. While we strive to implement the different VA tools, we realize that the years of experience in product design and development is very essential toachieve the desired objective. VA tools and techniques if applied properly, with trained and experienced resources will provide an extremely powerful suite to improve productivity, lower cost, improve quality and also shorten the time-to-market. This paper showed the implementation of value analysis in a production line which led to reduction in labor resulting in reduced investments. Also it help in reducing the space utilization,material handling, throughput time and lastly increase in the productivity. Value analysis thus helps realize substantial company-wideimprovements, thereby delivering significant competitive advantage.
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 03 | Mar -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1820 REFERENCES [1] Value (Marketing), https://en.wikipedia.org/wiki/Value_(marketing) [2] Ajitanath Patil, Cost reduction of a product through value analysis and value engineering, QuEST Global services, Copyright 2010. [3] Jay Mandelbaum,Danny L. Reed, Value Engineering Handbook, Institute for defense analyses, September 2006. [4] A. Narwal, K. Lamba, “Case Study on the Concept of Value analysis in Sheet Metal,” International Journal of Enhanced Research in Science, Technology & Engineering, Vol. 4 Issue 12, December-2015, pp.64-71. [5] M. Leber, M. Bastic, M. Mavric, A. Ivanisevic, “Value Analysis as an Integral Part Of New Product Development,” Procedia Engineering 69, 2014, pp. 90- 98, doi:10.1016/j.proeng.2014.02.207 [6] I. Cariaga, T. El-Diraby, H. Osman,“Integrating Value Analysis And Quality function Deployment for Evaluating Design Alternatives,” Journal ofConstruction Engineering and Management, October 2007, pp. 761- 770,doi:10.1061/(ASCE)0733-9364(2007)133:10(761) [7] Kaizen Method- Management Library, www.vectorstudy.com/theories/kaizen [8] Poka-yoke-Wikipedia, https://en.wikipedia.org/wiki/Poka-yoke [9] Takt time- Wikipedia, https://en.wikipedia.org/wiki/Takt_time [10] Line Balancing, Cycle Tiem, Takt Time, Assembly/ Workload Balance & Man-Machine-Setup-Time, http://www.sixleansigma.com/index.php/wiki/lean/lin e-balancing-cycle-time-takt-time-assembly-workload- balance-man-macjine-setup-time/ [11] Cycle Time- iSixSigma, https://www.isixsigma.com/dictionary/cycle-time/ [12] Multiple activity charts: Blackwell Reference Online, http://www.blackwellreference.com/public/tocnode?id =g9780631233176_chunk_g978140511096917_ss12-1 [13] Eliminate-Combine-Rearrange-Simplify-Work Analysis Sheet, http://www.shmula.com/eliminate-combine- rearrange-simplify-work-analysis-sheet/10340/ [14] Flow process chart- Wikipedia, https://en.wikipedia.org/wiki/Flow_process_chart [15] Throughput Time/manufacturingcycleTime-definition, Explanation, http://www.accountingexplaination.com/throughput_ti me.html
Download now