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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 02 | Feb -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1610
Use of Marble Slurry Waste in Building Works to Protect Environment.
Er. Gokul Prasad Sharma 1, Dr. D.K. Singhal 2
1 Research Scholar Bhagwat University Ajmer
2 Executive Engineer RSAMB
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract - Marble industry has grown significantly in India
last decade with privatization trendinearly1985.Accordingly,
the amount of mining and waste material has increased. The
stone waste is more polluting waste due to its highly alkaline
nature, and its manufacturing and processing techniques
,which has imposed the environment and health threats tothe
surroundings The test results revealed that use of marble can
be made in physical and mechanical properties that qualify
them in the building sector. In this way, the environment can
be protected from the harmful effects of dumping marble
slurry waste into open land. In this study, we have blended
Marble slurry into black cotton soil in different proportions
and have done relevant tests such as liquid limit test, plastic
limit test, specific gravity test and proctor test.
Key Words: Marble dust, Black cotton soil, Liquid limit
test, plastic limit test and specific gravity test.
1. INTRODUCTION
The continuing increase in world population results in a
higher demand for new construction such as housing,public
buildings and roads, thusthe needforconstructionmaterials
increases. Materials obtained by conventional methods are
not sufficient to satisfy this demand. To ensure the
sustainability of geotechnical and building construction,itis
essential to utilize production waste as well as to create new
sources of materials. Every year a large part of recyclable
materials is disposed of in landfills or arbitrarily discharged
to the environment. Therefore, researchers areinterested in
finding ways of eliminating thenegativeinterestedinfinding
ways of eliminating the negative impacts of waste and
obtaining economic benefits from the recycled material has
been a subject of research in recent years. In addition to
lime, cement and bitumen,industrial wastematerialssuchas
fly ash, silica fume and blast furnace stag are being used as
an additives in building materials from two decades.
Natural stone waste such as waste marble in different
materials in building. Theuseofindustrial wasteasadditives
in the stabilization of soil granite consisting of particles
smaller
than 100 microns can now be used as soil stabilizers,
concrete aggregates and fill materials for road building and
the construction sector is the largest and most important
sector in which natural stone waste can be used important
sector in which natural stone waste can be used obtained
from natural stone plants in soil stabilization and the
impacts of different types of waste on soil will help
determine the most economic and suitable waste to be used
determine the most economic and suitable waste to beused.
India is one of the richest countries inagricultural resources.
Agricultural wastes are the byproducts of various
agricultural activities such as crop production, crop harvest,
saw milling, agro-industrial processing and others. In India
sugar industry alone produces about 90 MT of baggage per
year and being used in manufacturing of insulation boards,
wall panels, printing paper and corrugating medium. There
is a growing concern for agricultural wastes, which are
mostly being burnt thereby contributing considerably to
global warming. Use of organic wastes such as peanut husk,
mahau and linseed residues, coconut coir dust, rubber
seedpod, spent cashew nutshell etc.,wereexploredandused
for different applications. Inorganic solidwastesgeneration,
recycling and utilization growing concern for agricultural
wastes, which are mostly being burnt thereby contributing
considerably to global warming. Use of organic wastes such
as peanut husk, mahau and linseed residues, coconut coir
dust, rubber seed pod, spent cashew nut shell etc., were
explored and used for different applications.
The waste marble powder and soil mix properties can be
used in the different part of the areas such as for the soil
stabilization, compactionforbasearea andfoundationfilling.
We do the research for the usage for the waste marble
powder in many part of the construction field and other use
for the dispose area. In our country the one famous marble
name is Makrana Marble, which is available in the state of
Rajasthan in Jaipur. With nearly 600–800 mines present the
place offers a huge market potential for these companies.
The present rate of marble production from Makrana is1.20
lakh tones per year with annual revenue of 36 crore.
Makrana is source of employment to atleast1millionpeople
of about 100 surrounding villages. The global marble
industry has expanded rapidly since 1990s and is expected
to grow at more than 8% per annum in the future. Marble
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 02 | Feb -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1611
industry is large and is continuously growing with most
global producers focused on international trade. The global
marble consumption in 2003 was 820 million sq. m. and is
expected to reach a mammoth 4.4 billion sq. m. by 2025.4
presently, the international trade forms a major portion of
the total marble trade. All leading marble producing
countries focuses on exports market, the demand from
which has outpaced the domestic demand. In 2003 nearly
54% of the total marble production was consumed in the
international market while 46% was used for domestic
consumption. The projection for marble market in 2025
predicts international trade to be around 60% while
domestic consumption would furtherdecreaseto40%of the
total marble consumption. Rajasthan has enormous
resources of dimensional stones that are widely spread all
over the state. The estimated reserves are as follows: The
global marble import in 2003 was pegged around USD 2.5
bn. The key segments of global marble imports were
polished marble, unpolished slabs, uncut marble and blocks
(cut marble).
2. METHODS AND METHODOLOGY
The black cotton soil and marble dust is mixed in different
proportions i.e. 10%, 20%, 30%, 40% by weight of the dry
soil. Tests were conducted on samples having different
percentages of marble dust. The following tests were
conducted on marble dust and soil mixes as per I S Code.
1. Grain size distribution.
2. Liquid limit.
3. Plastic limit.
4. Plasticity index.
5 Shrinkage limit.
6 Differential free swell.
 Soil
The soil sample was collected from Alwar
district of Rajasthan India involved in the
study The soil can be classified as clay of
plasticity (Gs = 2.56 with 95% fines).
 Marble dust.
The marble dust was obtained from a marble
cutting and polishingindustryinJaipurdistrict
Rajasthan India.
3. Test results
The different tests were conducted on various samples mix
with soil and marble dust.
Altenburg limits:-
The engineering properties of marble BC soil is as
follows:-
 soil classification CH
 Sp. Gravity g/cc 2.56
 Liquid limit % 57.64
 Plastic limit % 29.30
 Plasticity index (PI) % 28.34
 Shrinkage limit (SL) % 8.03
 Grain size distribution (%)
 Sand % 5
 Silt + clay % 95
Table no. 2: Test Results of BC Soil – Marble Dust (%)
S.
No
.
Particulars
of tests
CM0 CM1
0
CM2
0
CM3
0
CM4
0
1. Soil
Classificatio
n
CH CH CI CI CL
2. Liquid Limit
(%LL)
57.6
4
51.43 42.11 39.20 33.88
3. Plastic Limit
(%PL)
29.3
0
28.00 23.41 21.58 17.25
4. Plasticity
Limit (%PI)
28.3
4
23.43 19.00 17.62 16.63
5. Shrinkage
Limit (%SL)
8.03 10.30 12.35 15.04 18.37
Note: Where CMO = BC Soil + 0% Marble Dust; CH =
Inorganic Clay of high plasticity; CM10 = BC Soil + 10%
Marble Dust; CI = Clay of medium plasticity; CM20 = BC Soil
+ 20% Marble Dust; CL = Clay of low plasticity; CM30 = BC
Soil + 30% Marble Dust; CM40 = BC Soil + 40% Marble Dust.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056
Volume: 04 Issue: 02 | Feb -2017 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1612
4. RESULTS AND DISCUSSION
The test results done as per IS Code of practice 2720 .Test
results shown in table of LL, PL, and SL shows that LL
decreased from 57.64 % to 33.88% when marble dust
increased from0% to 40%. Similarly the (PI) plasticityindex
BC soil decreases from 29.30% to 17.25%asthemarbledust
increased .Similarly (SL) shrinkage limit increased from
8.03 to 18.37.indicate the swelling behavior of the soil is
considerably reduced.
5. CONCLUSIONS
The environmentfriendly, energy-efficientandcosteffective
alternative materials developed from solid wasteswill show
good market potential to cater to people’s needs inrural and
urban areas. To effectively utilize these wastes as a raw
material, filler, binder and additive in developingalternative
building materials, detailed physical-chemical, engineering,
thermal, mineralogical and morphological properties of
these wastes are to be evaluated and accurate data made
available. In order to maximize the use of alternative
building materials developed from different types of solid
wastes and to increase the production capacity of lab scale
processes, technology-enablingcentersareneededtobeset-
up to facilitate entrepreneurs for effective
commercialization.
The new and alternative building construction materials
developed usingagro-industrial wasteshaveamplescope for
introducing new building components that will reduce to
An extent the costs of building materials. The endeavor,
therefore, needs to be to encourage entrepreneurs and
construction agencies to develop new products and
Processes using all these wastes as raw materials for setting
up secondary industries and contributing to reduction of
greenhouse gases and global warming.
REFERENCES
1. Ashokan Pappu Research paper on “Solid waste
generation in India and their recycling potential in
building materials”.
2. Parte shyam Singh and Yadav R K Research paper on “
Effect of marble dust on index properties of black
cotton soil”
3. Central Pollution Control Board (CPCB). Report on
management of municipal solid WASTES, Delhi. India,
2000.
4. IS:2720-1985 (PART 4)”Method of test of soil :grain
size analysis”,(BIS.New Delhi)1985
5 Agrawal A, Sahu KK, Pandey BD. Solid waste
management in nonferrous industries in India
resources. Conservation and Recycling 2004; 42:99–
120.
6 Swami B L (2002) “feasibility studies of marble dust in
highway sector” Highway research bulletin, vol, 67
December, pp, 27-36.

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Use of Marble Slurry Waste in Building Works to Protect Environment.

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 02 | Feb -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1610 Use of Marble Slurry Waste in Building Works to Protect Environment. Er. Gokul Prasad Sharma 1, Dr. D.K. Singhal 2 1 Research Scholar Bhagwat University Ajmer 2 Executive Engineer RSAMB ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - Marble industry has grown significantly in India last decade with privatization trendinearly1985.Accordingly, the amount of mining and waste material has increased. The stone waste is more polluting waste due to its highly alkaline nature, and its manufacturing and processing techniques ,which has imposed the environment and health threats tothe surroundings The test results revealed that use of marble can be made in physical and mechanical properties that qualify them in the building sector. In this way, the environment can be protected from the harmful effects of dumping marble slurry waste into open land. In this study, we have blended Marble slurry into black cotton soil in different proportions and have done relevant tests such as liquid limit test, plastic limit test, specific gravity test and proctor test. Key Words: Marble dust, Black cotton soil, Liquid limit test, plastic limit test and specific gravity test. 1. INTRODUCTION The continuing increase in world population results in a higher demand for new construction such as housing,public buildings and roads, thusthe needforconstructionmaterials increases. Materials obtained by conventional methods are not sufficient to satisfy this demand. To ensure the sustainability of geotechnical and building construction,itis essential to utilize production waste as well as to create new sources of materials. Every year a large part of recyclable materials is disposed of in landfills or arbitrarily discharged to the environment. Therefore, researchers areinterested in finding ways of eliminating thenegativeinterestedinfinding ways of eliminating the negative impacts of waste and obtaining economic benefits from the recycled material has been a subject of research in recent years. In addition to lime, cement and bitumen,industrial wastematerialssuchas fly ash, silica fume and blast furnace stag are being used as an additives in building materials from two decades. Natural stone waste such as waste marble in different materials in building. Theuseofindustrial wasteasadditives in the stabilization of soil granite consisting of particles smaller than 100 microns can now be used as soil stabilizers, concrete aggregates and fill materials for road building and the construction sector is the largest and most important sector in which natural stone waste can be used important sector in which natural stone waste can be used obtained from natural stone plants in soil stabilization and the impacts of different types of waste on soil will help determine the most economic and suitable waste to be used determine the most economic and suitable waste to beused. India is one of the richest countries inagricultural resources. Agricultural wastes are the byproducts of various agricultural activities such as crop production, crop harvest, saw milling, agro-industrial processing and others. In India sugar industry alone produces about 90 MT of baggage per year and being used in manufacturing of insulation boards, wall panels, printing paper and corrugating medium. There is a growing concern for agricultural wastes, which are mostly being burnt thereby contributing considerably to global warming. Use of organic wastes such as peanut husk, mahau and linseed residues, coconut coir dust, rubber seedpod, spent cashew nutshell etc.,wereexploredandused for different applications. Inorganic solidwastesgeneration, recycling and utilization growing concern for agricultural wastes, which are mostly being burnt thereby contributing considerably to global warming. Use of organic wastes such as peanut husk, mahau and linseed residues, coconut coir dust, rubber seed pod, spent cashew nut shell etc., were explored and used for different applications. The waste marble powder and soil mix properties can be used in the different part of the areas such as for the soil stabilization, compactionforbasearea andfoundationfilling. We do the research for the usage for the waste marble powder in many part of the construction field and other use for the dispose area. In our country the one famous marble name is Makrana Marble, which is available in the state of Rajasthan in Jaipur. With nearly 600–800 mines present the place offers a huge market potential for these companies. The present rate of marble production from Makrana is1.20 lakh tones per year with annual revenue of 36 crore. Makrana is source of employment to atleast1millionpeople of about 100 surrounding villages. The global marble industry has expanded rapidly since 1990s and is expected to grow at more than 8% per annum in the future. Marble
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 02 | Feb -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1611 industry is large and is continuously growing with most global producers focused on international trade. The global marble consumption in 2003 was 820 million sq. m. and is expected to reach a mammoth 4.4 billion sq. m. by 2025.4 presently, the international trade forms a major portion of the total marble trade. All leading marble producing countries focuses on exports market, the demand from which has outpaced the domestic demand. In 2003 nearly 54% of the total marble production was consumed in the international market while 46% was used for domestic consumption. The projection for marble market in 2025 predicts international trade to be around 60% while domestic consumption would furtherdecreaseto40%of the total marble consumption. Rajasthan has enormous resources of dimensional stones that are widely spread all over the state. The estimated reserves are as follows: The global marble import in 2003 was pegged around USD 2.5 bn. The key segments of global marble imports were polished marble, unpolished slabs, uncut marble and blocks (cut marble). 2. METHODS AND METHODOLOGY The black cotton soil and marble dust is mixed in different proportions i.e. 10%, 20%, 30%, 40% by weight of the dry soil. Tests were conducted on samples having different percentages of marble dust. The following tests were conducted on marble dust and soil mixes as per I S Code. 1. Grain size distribution. 2. Liquid limit. 3. Plastic limit. 4. Plasticity index. 5 Shrinkage limit. 6 Differential free swell.  Soil The soil sample was collected from Alwar district of Rajasthan India involved in the study The soil can be classified as clay of plasticity (Gs = 2.56 with 95% fines).  Marble dust. The marble dust was obtained from a marble cutting and polishingindustryinJaipurdistrict Rajasthan India. 3. Test results The different tests were conducted on various samples mix with soil and marble dust. Altenburg limits:- The engineering properties of marble BC soil is as follows:-  soil classification CH  Sp. Gravity g/cc 2.56  Liquid limit % 57.64  Plastic limit % 29.30  Plasticity index (PI) % 28.34  Shrinkage limit (SL) % 8.03  Grain size distribution (%)  Sand % 5  Silt + clay % 95 Table no. 2: Test Results of BC Soil – Marble Dust (%) S. No . Particulars of tests CM0 CM1 0 CM2 0 CM3 0 CM4 0 1. Soil Classificatio n CH CH CI CI CL 2. Liquid Limit (%LL) 57.6 4 51.43 42.11 39.20 33.88 3. Plastic Limit (%PL) 29.3 0 28.00 23.41 21.58 17.25 4. Plasticity Limit (%PI) 28.3 4 23.43 19.00 17.62 16.63 5. Shrinkage Limit (%SL) 8.03 10.30 12.35 15.04 18.37 Note: Where CMO = BC Soil + 0% Marble Dust; CH = Inorganic Clay of high plasticity; CM10 = BC Soil + 10% Marble Dust; CI = Clay of medium plasticity; CM20 = BC Soil + 20% Marble Dust; CL = Clay of low plasticity; CM30 = BC Soil + 30% Marble Dust; CM40 = BC Soil + 40% Marble Dust.
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 02 | Feb -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 1612 4. RESULTS AND DISCUSSION The test results done as per IS Code of practice 2720 .Test results shown in table of LL, PL, and SL shows that LL decreased from 57.64 % to 33.88% when marble dust increased from0% to 40%. Similarly the (PI) plasticityindex BC soil decreases from 29.30% to 17.25%asthemarbledust increased .Similarly (SL) shrinkage limit increased from 8.03 to 18.37.indicate the swelling behavior of the soil is considerably reduced. 5. CONCLUSIONS The environmentfriendly, energy-efficientandcosteffective alternative materials developed from solid wasteswill show good market potential to cater to people’s needs inrural and urban areas. To effectively utilize these wastes as a raw material, filler, binder and additive in developingalternative building materials, detailed physical-chemical, engineering, thermal, mineralogical and morphological properties of these wastes are to be evaluated and accurate data made available. In order to maximize the use of alternative building materials developed from different types of solid wastes and to increase the production capacity of lab scale processes, technology-enablingcentersareneededtobeset- up to facilitate entrepreneurs for effective commercialization. The new and alternative building construction materials developed usingagro-industrial wasteshaveamplescope for introducing new building components that will reduce to An extent the costs of building materials. The endeavor, therefore, needs to be to encourage entrepreneurs and construction agencies to develop new products and Processes using all these wastes as raw materials for setting up secondary industries and contributing to reduction of greenhouse gases and global warming. REFERENCES 1. Ashokan Pappu Research paper on “Solid waste generation in India and their recycling potential in building materials”. 2. Parte shyam Singh and Yadav R K Research paper on “ Effect of marble dust on index properties of black cotton soil” 3. Central Pollution Control Board (CPCB). Report on management of municipal solid WASTES, Delhi. India, 2000. 4. IS:2720-1985 (PART 4)”Method of test of soil :grain size analysis”,(BIS.New Delhi)1985 5 Agrawal A, Sahu KK, Pandey BD. Solid waste management in nonferrous industries in India resources. Conservation and Recycling 2004; 42:99– 120. 6 Swami B L (2002) “feasibility studies of marble dust in highway sector” Highway research bulletin, vol, 67 December, pp, 27-36.