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Study on the Compression Behaviour of Self-Compacting Concrete Columns using Expanded Metal Mesh as Internal Confinement
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1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 03 | Mar -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 2295 Study on the Compression behaviour of Self-Compacting Concrete Columns using Expanded Metal Mesh as Internal Confinement KRISHNAPRIYA A K1, SARAVANA KUMAR N2, SREE RAMESWARI A3 1 PG Student, Department of Civil Engineering, Mepco Schlenk Engineering College, Sivakasi, Tamil Nadu, India. 2 Assistant Professor, Department of Civil Engineering, Mepco Schlenk Engineering College, Sivakasi, Tamil Nadu, India. 3 PG Student, Department of Civil Engineering, Mepco Schlenk Engineering College, Sivakasi, Tamil Nadu, India. ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract – Traditional ties reinforcement cannot provide superiorconfinementforconcretecolumndueto the overlapping hoops and bends made by ties. This paper provides an improvement in confinement due to the usage of Expanded Metal Mesh(EMM) in addition to the regular tie reinforcement. Total of 5 column specimens were cast and cured. Out of 5, 4 specimens were internally wrapped using Expanded Metal Mesh. Opening sizes of mesh are varied in each specimen having constant mesh thickness. Due to the congested reinforcement, Self-Compacting Concrete was used. The specimens were tested under uniaxial compression till failure. The results indicated thattheinternallyconfined column specimens shows significant improvementinthe strength and ductility. Key Words: Self-Compacting Concrete, Expanded Metal Mesh, Confinement, Ties. 1. INTRODUCTION The non-uniform distribution of reinforcement affects many engineering properties such as ductility, crack resistance, durability and in-plane strength. The shortage of confinement offered by ties paves a way for using materials such as Expanded Metal Mesh to confine the concrete core. EMM were used to reduce the reinforcement congestion caused due to the overlapping hoops and bends made by ties. This is formed by mild steel having diamond opening. This is advantageous due to its low cost,easyavailabilityand flexibility during installation. Self-Compacting Concrete is widely used in areas of congested reinforcement. This helps to improve the reliability and uniformityoftheconcrete.SCC has the ability to flow under its own weight without vibration. EMM can be used as a substitute for conventional reinforcement. The structural behaviour of SCC columns with EMM as internal confinement is little known. In this study, 5 circular shortSCCcolumnspecimens were used. Out of them, 4 specimens were confined using EMM layer with various opening sizes of mesh having constant mesh thickness.Thecolumnspecimensweretested under uniaxial compression. The ultimate load capacity, maximum deflection, ductility, stress- strain curves were investigated in this study. The analytical results fromANSYS Workbench were compared with the results obtained from laboratory experiments. The basic concern of this studywas to provide a better lateral reinforcement using EMM with ties to enhance the confinement and the performance of SCC short columns. 2. EXPERIMENTAL PROGRAM The experimental investigation were conducted as discussed below. SCC with a target strength of M40 grade was designed using Nan-su-et.al method. The specimens were cylindrical with a height of 700 mm and diameter of 130mm. These specimens were internally reinforced with the same quantity of steel reinforcement. The freshconcrete were tested for satisfying the basic requirements of SCC by using Slump Flow test, U-Box test, V-Funnel test and L-Box test. In the preliminary stage, 3 cubes and 3 cylinders were cast for M40 grade of concrete. The average compressive strength of SCC of M40 was found and verified. Total of 5 specimens were cast and cured. 4 specimenswereinternally wrapped using EMM around the reinforcement in one layer. After 28 days curing, these specimens were tested under UTM of 1000kN to find out the compressive strength of concrete. Table -1: Details of column specimens S. No Specimens Mesh Specifications No. of EMM layerMesh thickness(mm) Mesh opening sizes(mm) 1 CO1 - - - 2 CO2 1.5 15X30 1 3 CO3 1.5 12X40 1 4 CO4 1.5 16X40 1 5 CO5 1.5 15X45 1
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 03 | Mar -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 2296 2.1. MATERIAL PROPERTIES The cement used in preparing the concrete mix is Portland cement of grade 53 conforming to IS: 8112-1989 with a specific gravity of 3.09. The used fine aggregate is natural siliceous sand having a specific gravity of 2.6 and fineness modulus of 2.7 conforming to Zone – II of IS: 383-1970. Coarse aggregate used in study consists of crushed stone of size 10mm and below. The specific gravity is 2.66 and bulk density 1383 kg/m3 conforming to IS: 383-1970. High Yield Strength Deformed bars of 10mm and 8 mm were used as longitudinal reinforcementandlateral ties. Typical 4 EMM sheets of 1x3 m weighing 15kg per sheet were used. The mesh has diamond opening sizes with a constant thickness of 1.5mm. Silica fume (30%) with a specific gravityof2.2were added to cement. The used super plasticizer is Conplast SP- 430 with a dosage of 1.2%. Viscosity-modifying agent used here in a dosage of 0.3% 2.2 PREPARATION OF THE SPECIMENS The short column specimens were prepared according to the following procedure. 2.2.1 REINFORCEMENT 4 vertical bars of 10mm diameter were used for the longitudinal reinforcement and 7 nos. of8mmdiameterwere used for ties spaced at 100mm. The clear cover was maintained at 20mm. 1 EMM layer was wrapped around the ties for each specimens. Each of the column specimen had distinguished mesh opening sizes as given in Table 1 and shown in Fig 1 and Fig 2. Fig 1: Reinforcement details 2.2.2 MIXING AND CASTING OF THE COLUMN SPECIMENS The mix design for M40 grade of concrete was proposed using Nan-su-et.al method. The design mix obtained was 1: 2.17: 1.8: 0.36. The average compressive strength for cubes and cylinderswasfoundtobe43kN/mm2 and 32kN/mm2. The test methodsusedfortheassessmentof fresh properties of SCC are Slump flow, L-Box, V funnel U- Box test and the corresponding values are 710mm, 0.92, 7 sec and 25mm. All this values were compared with EFNARC and found to be within permissible limits. The mixing of the concrete was done. The column specimens were demoulded after 24 hours from the time of casting and cured in a water tank for 28 days. After curing, the specimens were kept for drying. Fig 3: Reinforcement of specimen details CO2 CO3 CO4 CO5 Fig 2: Specimen details
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 03 | Mar -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 2297 Fig 4: Casting of specimens Fig 5: Column specimens after curing 2.2.3 INSTRUMENTATION AND SET UP Fig 6 illustrates the instrumentation and set up. Tests were executed underUniversal TestingMachinewitha capacity of 1000kN which provided fixed end condition to bottom and free end condition to top. In order to avoid the movement of columns, the end plates were providedtohave a uniform load distribution over the column. Fig 6: Instrumentation and set up of the specimen Fig 7: Failure of specimens 3 EXPERIMENTAL RESULTS AND DISCUSSION Table 2 summarizes the ultimate load, peak stress and peak strain of column specimens. Table 2: Test results of column specimens S. No Specimens Mesh opening sizes(mm) Ultimate load (kN) Peak Stress(MPa) Peak Strain 1 CO1 - 283.2 21.33 0.6 2 CO2 15X30 309.5 23.31 0.7 3 CO3 12X40 320.75 24.16 0.8 4 CO4 16X40 335.15 25.25 1.1 5 CO5 15X45 384.72 28.98 1.4 3.1 ULTIMATE LOAD The experimental results showed that the ultimate load carrying capacity increases with increase in the mesh opening sizes. It is observed that the confined specimens experienced 9.28%, 13.25%, 18.34% and 35.84% higher load carrying capacities than the unconfined column. Fig 8 show the load carrying capacity of column specimens. Fig 8: Load carrying capacity of column specimens.
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 03 | Mar -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 2298 3.2 STRESS-STRAIN CURVE The responseofconfinedspecimens werepresented graphically in the form of stress-strain curves in fig 9. The stress-strain curve depends on the ratio of confinement reinforcement provided. It showed that the ultimate stress and strain for confined specimens was higher than the unconfined columns. Fig 9: Stress- strain curves of column specimens 3.3 DUCTILITY The ductility shows the ability of structural members to deform excessively at large loads without any failure. Fig 10 showed that confined columnshaveimproved ductility over the unconfined columns. This improvement is due to the confinement provided by EMM layer. Table 3 summarizes the ultimate load, deflection at maximum load, deflection at first yield and ductility of column specimens. Table 3: Ductility of column specimens S. No Specimens Deflection at max load(mm) Deflection at first yield(mm) Ductility 1 CO1 8.5 7.8 1.08 2 CO2 5.7 6.5 1.14 3 CO3 8.8 8.6 1.02 4 CO4 7.9 7 1.1 5 CO5 14.7 7.2 2.04 Fig 10: Ductility of column specimens 4 ANALYTICAL RESULTS Finite Element Analysis is a powerful tool that would be an alternative for the experimental tests. The dimension of the confined column specimens were investigated analytically using Finite Element Software ANSYS Workbench. The chosen elements followed the exact geometric dimensions of tested specimens. The steel elastic modulus was taken as 2E5 MPa and poisson’s ration as 0.3. The surface to surface frictional contactwasgivenas0.2.The ends of the columns were restrained fromdisplacinginX &Z directions. Boundary conditions were given as fixed at bottom and free at top. Fig 11 shows the geometric and meshed model of the column specimen. Fig 12-21 shows the stress distribution and displacement plot for the column specimens. The crushing is more severe at bottom than at the top. The displacement of unconfined column is 1.7mm , while the displacement of confinedcolumnforCO2,CO3, CO 4, CO 5 are 1.816mm, 1.988mm, 2.024mm and 2.239mm respectively. Stress strain curves are obtained for all specimens and they showed almost similar behaviour when compared with the experimental work. Fig 11: Geometric and meshed model of specimen 4.1 Specimen CO 1 Fig 12: Stress and Displacement distribution plot for CO 1
5.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 03 | Mar -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 2299 Fig 13: Stress strain curve for CO 1 4.2 Specimen CO 2 Fig 14: Stress and Displacement distribution plot for CO 2 Fig 15: Stress strain curve for CO 2 4.3 Specimen CO 3 Fig 16: Stress and Displacement distribution plot for CO 3 Fig 17: Stress strain curve for CO 3 4.4 Specimen CO 4 Fig 18: Stress and Displacement distribution plot for CO 4 Fig 19: Stress strain curve for CO 4 4.5 Specimen CO 5 Fig 20: Stress and Displacement distribution plot for CO 5
6.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395 -0056 Volume: 04 Issue: 03 | Mar -2017 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 5.181 | ISO 9001:2008 Certified Journal | Page 2300 Fig 21: Stress strain curve for CO 5 5 CONCLUSIONS The following conclusions are drawn based on the experimental and analytical studies: 1) EMM when used as an additional reinforcement in column, enhancedthecompression behaviourofthe column by distributing the forces along the section. 2) The load carrying capacity of confined columns are 9.28%,13.25%,18.34% and 35.84% higherthanthe unconfined column. 3) The column specimens confined with ties and EMM shows improved ductile behaviour whencompared to the control specimens. 4) The displacement ductility for CO 1, CO2,CO3,CO4 and CO 5 columnswere1.7mm,1.816mm,1.988mm, 2.024mm and 2.239mm respectively. The ductility of specimens increases with increase in the mesh opening sizes. 5) Analytical simulations with ANSYS Workbench gives very good prediction of experimental stress distribution and displacement plots. For columns, crushing failure occurred at the ends. The crushing is more severe at bottom than at top. 6) Stress strain curves obtained for all specimens showed almost similar behaviour when compared with the experimental work. REFERENCES [1] Ahmed M. El-Kholy and Hany A. Dahish, “Improved confinementofreinforcedconcretecolumns”,AinShams Engineering Journal (2016) 7, 717–728. [2] H. ZHAO and M. N. S. HADI,“ Experimental Investigation on Using Mesh as Confinement Materials for High Strength Concrete Columns”, Procedia Engineering 14 (2011) 2848–2855. [3] Giselle R. Antunes, Angela B. Masuero,” Flexural tensile strength in mortar coating reinforced with different types of metal mesh: A statistical comparison” Construction and Building Materials 121 (2016) 559– 568. [4] Varinder Kumar, P.V. Patel,” Strengthening of axially loaded circular concrete columns using stainless steel wire mesh (SSWM) – Experimental investigations” Construction and Building Materials 124 (2016) 186– 198. [5] B. KUSUMA, TAVIO, and P. SUPROBO,” Axial load behavior of concrete columnswithweldedwirefabricas transverse reinforcement” Procedia Engineering 14 (2011) 2039–2047. [6] Chang Gao , Liang Huang , Libo Yan, Gao Ma , Liwen Xu,” Compressive behavior of CFFT with inner steel wire mesh”Composite Structures 133 (2015) 322–330. [7] Rahul Dubey , Pardeep Kumar,” Experimental study of the effectiveness of retrofitting RC cylindrical columns using self-compacting concrete jackets” Construction and Building Materials 124 (2016) 104–117. [8] R. Eida , A.N. Dancygier,” Confinement effectiveness in circular concretecolumns”Engineering Structures28 (2006) 1885–1896. [9] J.C.M.Ho, J.Y.K.Lam, A.K.H.Kwan,”Effectivenessofadding confinement for ductility improvement ofhigh-strength concrete columns” Engineering Structures 32 (2010) 714–725. [10] P. Dinakar, S.N. Manu,” Concrete mix design for high strength self-compacting concrete using metakaolin” Materials and Design 60 (2014) 661–668. [11] O.R. Khaleel, H. Abdul Razak, “Mix design method for self-compacting metakaolin concrete with different properties of coarse aggregate”, MaterialsandDesign53 (2014) 691–700. [12] Andreas Leemann , Frank Winnefeld,” The effect of viscosity modifying agents on mortar and concrete” Cement & Concrete Composites 29 (2007) 341–349.
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