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IRJET- An Experimental Investigation of steel Concrete Composite Deck Slab
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IRJET- An Experimental Investigation of steel Concrete Composite Deck Slab
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1148 An Experimental Investigation of steel concrete composite deck slab Karthick R.1, Krishnaveni K.2, Amrin Sulthana I.3 1Assistant Professor, Department of Civil Engineering, Dhirajlal Gandhi College of Technology, Salem. 2,3 Student, Department of Civil Engineering, Dhirajlal Gandhi College of Technology, Salem. ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - Composite steel concrete slabs that have integral steel shuttering at the soffit of a reinforced concrete slab are common in building infrastructure. The composite construction is lighter, stronger and more economical when compared to conventional construction method.Thecoldform profiled sheet acts as a platform during theconstructionphase and acts as an external reinforcement after the construction. The concrete of M20 grade will be used for slab which is placed over the reinforcement. The mild steel profile sheet acts as formwork for concreting. The size of the profile sheet is 1.25m height and 350mm wide and 80mm thickness. The deck slab having steel bottom with galvanized coating does not provide much connection between steel and concrete. Anticorrosive paint is used on the bottom of trapezoidal profile sheet. It is used to avoid the corrosion of profile steel sheet. The main objective of this study is to use the profile sheet along with nominal reinforcement in order to improve the strength and aesthetic appearance. To improve the bonding strength between steel sheet and concrete, shear connectors are provided. Keywords: Composite deck slab, profile steel sheet, shear connector, concrete reinforcement. 1. INTRODUCTION Composite deck slab consist of steel and concrete.Inorderto ensure suitable connection between two parts of composite plate-steel and concrete, headed studs are used as shear connector. When the concrete hasgained sufficientstrength, it acts in combination with the tensile strengthofthedecking to form a ‘composite’ slab. Slab thickness normally ranges from 100mm to 250mm for shallow decking and from 280mm to 320mm for deep decking. Composite slabs are normally used for spans between 3m and4.5msupportedon beams or walls. If the slab isunpropped duringconstruction, the decking alone resists the self weight of the wet concrete and construction loads. Subsequent loads are applied to the composite section. If the slab is propped, all of theloadshave to be resisted by the composite section. This can lead to a reduction in the imposed load that the slab can support, because the applied horizontal shear atthedecking-concrete interface increases. However, for both unpropped and propped conditions, load resistances in excess of loading requirements for most buildingscan be achieved.Composite slabs are usually designed as simply supported members in the normal condition. Composite slabs and beams are commonly used (with steel columns) in the commercial, industrial, leisure, health and residential building sectors due to the speed of construction and general structural economy that can be achieved. Although most commonly used on steel framed buildings, composite slabs may also be supported off masonry or concrete components. Fig- 1: Steel–concrete composite deck 2. OBJECTIVES To use the profile sheet along with nominal reinforcement in order to improve strength and aesthetic appearance etc. To improve the bonding strength of steel sheet with concrete by providing shear connector. 3. ADVANTAGES OF TRAPIZOIDAL PROFILE SHEET Profile steel sheets act as the form work while concreting. Unpropped span up to 3.5m. Provide concrete savings up to 65kg/m3 of floor. Fig- 2: Trapezoidal Profile Sheet
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1149 3.1. DIMENSIONS OF TRAPEZOIDS IN EACH SLAB Table- 1: Dimensions of Profile Sheet SLAB TOP WIDTH(mm) BOTTOM WIDTH(mm) HEIGHT(mm) SLAB 1 25 75 35 SLAB 2 30 80 35 SLAB 3 35 85 35 4. MATERIALS USED 4.1. Cement The cement used is OPC grade 53. Various tests were performed on the cement. The specific gravity of thiscement was found to be 3.15. The initial setting time is 29 minutes. The final setting time was found to be 410 minutes. 4.2. Fine Aggregate The river sand conforming to zone II asper IS-383-1987was used and its specific gravity was found to be 2.74. The sand was washed and screened in order to remove delirious materials. 4.3. Coarse Aggregate The coarse aggregate used is gravel of size 20mm. The specific gravity of the gravel used was found to be 2.74. 4.4. Mild steel sheet Trapezoidal mild steel sheet for making composite deckslab wasused. Three varioussize of profile sheets areusedinthis project. 4.5. Reinforcement rods 10mm and 8mm diameter rod for reinforcement details were used. 10mm is provided for shorter directionand8mm is provided for longer direction. 4.6. Shear connector Shear connectors were used to increase the bonding strength of steel and concrete. 4.7. Cover block 15 mm cover blocks were used in order to prevent corrosion. 4.8 Anticorrosive paint Anticorrosive paint is used on the bottom of trapezoidal profile sheet. It is used for to avoid the corrosion of profile steel sheet. 5. MIX DESIGN Table -2: Mix Design CEMENT (kg/m3) FINE AGGREGATE (kg/m3) COARSE AGGREGATE (kg/m3) WATER (liters) 394 854.5 1003 197 6. FRESH CONCRETE TEST 6.1. Slump Cone Test The concrete slump test is an empirical test that measures the workability of fresh concrete. The test is performed to check the consistency of freshly mixed concrete in a specific batch. Consistency refers to the ease and homogeneity with which the concrete can be mixed, placed, compacted and finished. 6.2. Compaction Factor Test Compacting factor of fresh concrete is done to determinethe workability of fresh concrete by compacting factor test as per IS: 1199 – 1959. This test is used to find the degree of compaction of concrete. 7. HARDENED CONCRETE TEST Flexural capacity of the composite slab is found. The boundary condition of slab will be, one end is hinged and another end is on roller support. The load will be applied uniformly in the slab. The composite slab will be placedsuch that the load accurately applied on the specimen. The uniformly distributed load is applied to three varioussize of composite deck slab. The load is applied gradually to the specimen by using hydraulic jack and the vertical increment of deflection is noted by using dial gauge, relation between the load and deflection, load and strain, and the momentand curvature of the slab. I-section is used in this test set up and ring hydraulic jacks are provided in the top of the deck slab. The uniformly distributed load is applied to the three slabs. The pressure gauges and dial gauges are used for this test. The two dial gaugesare used for to determine the deflection of slab. Fig- 3: Loading frame
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1150 Table -3: Deflection values for slab1 Loading ( kN) Deflection readings Deflection in mm 450 0 0 470 40 0.4 490 60 0.6 500 70 0.7 510 80 0.8 520 100 1.0 530 120 1.2 540 140 1.4 570 160 1.6 580 200 2.0 600 240 2.4 620 260 2.6 650 280 2.8 Table -4: Deflection values for slab 2 Loading ( kN ) Deflection readings Deflection in mm 450 0 0 500 80 0.8 510 100 1.0 520 140 1.4 530 180 1.8 540 210 2.1 550 230 2.3 560 260 2.6 590 280 2.8 610 290 2.9 630 330 3.3 650 360 3.6 660 380 3.8 680 390 3.9 700 420 4.2 710 440 4.4 720 460 4.6 740 480 4.8 Table -5: Deflection values for slab 3 Loading ( kN ) Deflection readings Deflection in mm 460 40 0.4 500 50 0.5 510 60 0.6 520 80 0.8 540 100 1.0 550 120 1.2 570 140 1.4 590 180 1.8 600 200 2.0 620 210 2.1 630 230 2.3 640 250 2.5 670 280 2.8 690 310 3.1 700 330 3.3 730 360 3.6 750 380 3.8 770 400 4.0 780 420 4.2 800 460 4.6 830 480 4.8 Chart -1: Deflection value comparison for slab 1 Chart -2: Deflection value comparison for slab 2 Chart -3: Deflection value comparison for slab 3 Chart- 4: Comparison of Load vs. Deflection Values
4.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1151 The average deflection value of composite deck slabs are given below. Table- 6: Average deflection values SL.NO DESCRIPTION LOAD( kN) DEFLECTION VALUE IN mm 1 Slab 1 650 2.8 2 Slab 2 740 4.8 3 Slab 3 830 4.8 8. CONCLUSIONS An experimental study on composite deck slab was done using trapezoidal profile sheet and thefollowingconclusions were drawn by conducting flexural test. Based on the profile sheet dimensions the various deflection valuesare obtain in composite deck slab. The minimum deflection value occurs in slab 1 and the maximum deflection value occurs in slab 3. Therefore the slab 3 has more strength when compared to the other two slabs (slab 2 and slab 1). The crack formation occurs suddenly in slab 1. Hence, the strength of slab 1 is low when compared to slab 2 and slab 3. Although the deflection increases as the load increases In slab 3, it has enough strength to prevent failure when compared to the other two slabs. Provision of shear connectors has increased the bonding strength in all the slabs. REFERENCES 1. Luu T. et al., (2008), “Composite deck slabs with lightweight aggregate concrete” 5th European conference on steel and composite structures, pp. 351-356, Graz, Austria. 2. K.N. Lakshmikandhan et al, “Investigations on efficiently steel concrete composite deck slab”, Journal of Structures, Article ID 628759, pages 10, 2013. 2012. 3. Kachalla Mohammed et al.,“Compositeslabstrength determination approach through reliability”, Journal of Building Engineering, ELSEVIER9(2017) 1-9.
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