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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3778
STUDY ON THE BEHAVIOUR OF COLD FORMED STEEL FRAMES HOLLOW
SECTION
V.Priyadarshini1, Md Hasan Khan2, Murugesan.P3, Kiran Krishna4, Md Riyas5
1Assistant Professor, Department of Civil Engineering, Dr.MGR Educational & Research Institute,
Chennai, Tamilnadu, India
2,3,4,5 UG Student, Department of Civil Engineering, Dr.MGR Educational & Research Institute,
Chennai, Tamilnadu, India.
--------------------------------------------------------------------------***--------------------------------------------------------------------------
ABSTRACT - The aim of the project is to study the behavior
of cold formed steel frames made using channel sections. From
the review of literature it has been found that much work has
not been done on cold formed steel hollow section frames.
Therefore this study on cold formed steel channel section
frames is undertaken. The study involves hollow section tests
on cold-formed steel frame are two specimens of single bayed-
two storeyed frames of 3mm thickness are tested along both
the major and minor axis.
Cold formed steel hollow section frames connected along to
major and minor axes connections are tested experimentally
under concentrated loading. Stress strain curves are plotted
and compared with that of hot rolled steel. It was found out
that frames connected along major axis exhibit 38% higher
load carrying capacity than that of the frames connected
along minor axis.
KEYWORDS: Cold-Formed, Steel, Ductility, Major & Minor
Axis.
1. INTRODUCTION
In recent years, cold formed steel housing (CFS) has been
growing in popularity all over the world, because it
represents a suitable solution to the demand for low-cost
high performance houses. The CFS members, obtained by
cold rolling, are produced by pressing or bending steel
sheets. This construction process provide several
advantages such as the lightness of systems, the high quality
of end products, production in controlled environment and
the flexibility due to the wide variety of shapes and section
dimensions that can be obtained by the cold rolling process.
Moreover the CFS systems, being dry constructions, ensure
short execution time. Besides, economy in transportation
and handling, the low maintenance along the life time
together with the high strength to weight ratio, an essential
requirement for a competitive behavior under seismic
actions, represents additional benefits that CFS are able to
achieve. In addition, CFS are in line with the requirements of
sustainability. Indeed, the use of recyclable and light gauge
materials, the flexibility of systems, the dry construction
process and the possibility to reuse the elements at the end
of the life icycle, contribute to minimize the environmental
impacts.
Fig. 1.1 Cold Formed Steel Section
1.1 COLD FORMED STEEL SECTION
Cold-formed steel (CFS) is the common term for products
made by rolling or pressing thin gauges of sheet steel into
goods. Cold-formed steel goods are created by the working
of sheet steel using stamping, rolling, or presses to deform
the sheet into a usable product. Cold worked steel products
are commonly used in all areas of manufacturing of durable
goods like appliances or automobiles but the phrase cold
form steel is most prevalently used to describe construction
materials. The use of cold-formed steel construction
materials has become more and more popular since its
initial introduction of codified standards in 1946. In the
construction industry both structural and non-structural
elements are created from thin gauges of sheet steel. These
building materials encompass columns, beams, joists, studs,
floor decking, built-up sections and other components. Cold-
formed steel construction materials differ from other steel
construction materials known as hot-rolled steel (structural
steel). The manufacturing of cold-formed steel products
occurs at room temperature using rolling or pressing. The
strength of elements used for design is usually governed by
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3779
buckling. The construction practices are more similar to
timber framing using screws to assemble stud frames.
1.2 PROPERTIES OF CFS
 Lightness in weight
 High strength and stiffness
 Ease of prefabrication and mass production
 Fast and easy erection and installation
 Substantial elimination of delays due to weather
 More accurate detailing
 Non shrinking and non-creeping at ambient
temperatures
 No formwork needed
 Termite-proof and rot proof
 Uniform quality
 Economy in transportation and handling
 Non combustibility
 Recyclable material
1.3 ADVANTAGES OF COLD FORMED SECTIONS
Cold forming has the effect of increasing the yield strength of
steel, the increase being the consequence of cold working
well into the strain-hardening range. These increases are
predominant in zones where the metal is bent by folding.
The effect of cold working is thus to enhance the mean yield
stress by 15% - 30%. For purposes of design, the yield stress
may be regarded as having been enhanced by a minimum of
15%. Some of the main advantages of cold rolled sections, as
compared with their hot-rolled counterparts are as follows:
• Cross sectional shapes are formed to close tolerances and
these can be consistently repeated for as long as required.
• Cold rolling can be employed to produce almost any
desired shape to any desired length.
• Pre-galvanized or pre-coated metals can be formed, so that
high resistance to corrosion, besides an attractive surface
finish, can be achieved.
• All conventional jointing methods, (i.e. riveting, bolting,
welding and adhesives) can be employed.
• High strength to weight ratio is achieved in cold-rolled
products.
• They are usually light making it easy to transport and
erect.
2. LITERATURE REVIEW
2.1 ELKERSH (2010) studied the behaviour of bolted cold
formed steel frame apex connections under pure moment.
The study was performed on portal frame rafter with double
C cold formed sections. A total of 10 rafter sections as part of
portal frames were used in the study. The study aimed to
investigate the effect of different factors on both the frame
capacity and connection failure mode. The effects of variable
bolt pitches, thickness of gusset plates, effect of bearing or
hole deformation around the bolt were investigated. A
parallel theoretical study was carried out using the same
boundary conditions and the results were compared with
the experimental ones. The compatibility between the
results was good. The flexural failure of the connected
sections was always the critical. Failure modes which have
been evaluated include local buckling of the gusset plate and
web of the channels, lateral torsional buckling of the
channels and bearing due to bolt-hole elongation. High
tensile steel was used for both cold-formed section and hot
rolled gusset plate to investigate both of the failure and the
capacity.
2.2 SABBAGHA ET AL (2011) carried out analytical
investigation on ductile moment-resisting frames using cold
formed steel. The potential use of cold-formed steel sections
(CFS sections) in moment-resisting frames (MRFs) for
seismic applications were investigated. The main limitation
of CFS sections were the low out-of-plane stiffness of their
thin-walled elements which leads to low ductility. In
earthquake resistant MRFs, the beams were designed to
provide considerable ductility, whereas the other elements
are mainly limited to their elastic range. The performance of
a new shape of CFS beam with curved flanges were
examined analytically and compared with that of
conventional shapes. The proposed beam–column
connections include through plates which potentially limit
the out-of-plane action of the forces transferred through the
connections. The behaviour of both individual CFS beam
sections and CFS beam–column connections were studied by
means of finite element analysis (FEA). The results of the
analyses show that the new beam cross sections and
connections exhibit a good ductile behaviour, something
which cannot be achieved by conventional cold-formed
frame elements.
2.3 SABBAGH ET AL (2012) carried out development of
cold-formed steel elements for earthquake resistant
moment frame buildings. The development of thin-walled
cold-formed steel (CFS) sections as energy dissipative
elements for seismic moment-resisting multi-storey frame
buildings were presented through FE analysis and
experimental work. At the element level, increasing the
number of flange bends enhances both the elastic and
inelastic behaviour, and beams with an infinite number of
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3780
bends (with curved flanges) show the highest strength,
stiffness and ductility. In web bolted connections without
out-of-plane stiffeners, premature web buckling results in
early loss of strength. A minimum of two pairs of vertical
stiffeners are identified as essential in the connection region
to delay web and flange buckling and produce relatively high
moment strength and ductility. This investigation is
validated by beam-to-column connection tests using through
plates and curved flange beams with different types of out-
of- plane stiffeners in the connection region. The results
show that the envelope of the hysteretic curves obtained in
the tests of the CFS connections can be predicted by the FE
analysis. The use of out-of-plane stiffeners can increase the
seismic energy dissipation capacity by up to 90%, the
moment strength by up to 35% and the ductility by up to
75% when compared with connections without stiffeners.
Correspondingly the use of the two minimum pairs of the
vertical stiffeners can increase the seismic energy
dissipation capacity by 30%, the moment strength by 28%
and the ductility by 50%.The research shows that thin-
walled cold-formed steel (CFS) elements can be used as
dissipative elements for moment frames in highly seismic
areas.
2.4 VOTH ET AL (2012) carried out numerical study and
design of T-type branch plate-to-circular hollow section
connections. A numerical finite element parametric study
were presented on the behaviour of transverse or
longitudinal T-type plate-to-CHS connections loaded under
branch plate tension or compression, to evaluate the
suitability of current international design recommendations
and the effect of boundary conditions and chord length on
such connections. Finite element modelling and analysis
techniques used in the parametric study were validated by
comparison with previously tested experimental results. A
total of 120 connections with wide-ranging values of
geometric properties were modeled and analyzed using
commercially available software. An analysis of the effect of
chord length determined that, to exclude the influence of
chord end boundary conditions, an effective chord length of
at least eight times and four times the chord diameter, for
thin and thick walled chords respectively, should be used for
experimental and numerical studies. Evaluation of current
CIDECT partial design strength functions (Qu) indicated
general conservatism and under-utilization of branch
tension-only connection capacity. Partial design strength
functions, determined through regression analysis of
numerical finite element results and existing international
experimental data, are hence proposed with lower bound
reduction (resistance) factors.
2.5 LAW AND GARDNER (2012) analysed lateral instability
of elliptical hollow section beams. Eight laterally
unrestrained EHS beams, with a constant cross-sectional
aspect ratio of two, were tested in three-point bending. The
test set-up, material properties, section geometry, residual
stress measurements and full load-deformation responses of
the test specimens are reported herein. To supplement the
experimental data, numerical models were also developed
and validated against the test results. Parametric studies
were then performed, to assess the influence of cross-
sectional aspect ratio and member slenderness on lateral
stability. Based on the assembled structural performance
data, lateral torsional buckling curves for elliptical hollow
section beams have been developed and statistically
verified. Limiting lengths below which lateral torsional
buckling (LTB) need not be considered have also been
proposed. It was shown that the moment capacity reduces
with increasing aspect ratio owing to increased
susceptibility to lateral torsional buckling.
Elastic stability of cold-formed pallet rack structures with
semi-rigid connections were analysed by Sangle et al (2012).
The three dimensional finite element modeling and elastic
buckling analysis of single 2-D and 3-D frame (with semi-
rigid connection) of conventional pallet racking system.
Finite element analysis carried out on conventional pallet
racks using the finite element program ANSYS with the 18
types of developed column sections. The principal aims were
to find out the linear buckling load of single 2-D frames and
to ascertain stability of 3-D frames of conventional pallet
racking systems, made up of cold-formed sections with
semi-rigid connection. Investigation into stability analysis of
frames used in pallet rack structures by both experimental
and finite element methods have shown that stiffening of the
open upright sections using the spacer bar, channel and hat
as external stiffeners will considerably increase the load
carrying capacity of the frames.
2.6 LITERATURE SUMMARY
 The Literature review carried out for the project has
been considerably beneficial in understanding,
 The buckling characterstics of cold formed steel section
 The behaviour of the welded connection under
concentrated load
 The overall capacity of cold formed steel frames made
out of hollow section
 The different modes of failure of joints
 Ductile behaviour of the cold formed steel in seismic
regions.
3. THEORITICAL INVESTIGATION
INTRODUCTION
Experimental investigations always show the real behaviour
of the structure, an element or a joint. These are conducted
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3781
on models and prototypes to study the behaviour in detail.
Experimental investigations are usually cumbersome,
laborious, time-consuming and most of the time require
skilled labour. The investigation will not be complete if the
experimental behaviour is not theoretically predicted using
fundamental theories. This chapter deals with the design of
hollow section.
3.1 EXPERIMENTAL INVESTIGATION
MATERIAL PROPERTIES
In order to study the material properties of the sheets used
for fabrication of hollow sections, tension tests are
conducted on standard coupons, which are cut from the
steel sheets of 3 mm thickness. Three tension test coupons
are prepared and tested according to ASTM 370 standards.
The specimen details as per ASTM 370 standards are shown
in figure 1.1. The yield stress, the ultimate stress and the
percentage elongation after failure are calculated, Young’s
Modulus is calculated by finding the slope of the initial linear
portion of the curve. The values of yield stress, ultimate
stress, Young’s Modulus, percentage elongation and the ratio
of ultimate stress to yield stress are found out.
3.2 TEST SET-UP FOR COUPON TEST
The experiments are conducted in the Computerized
Universal Testing Machine of capacity 1000 KN (100 T) with
an accuracy in load of +/- 1 % in the upper. The machine is a
strain controlled machine which works on multiple level
mechanisms. The machine consists of two units; that is the
loading unit and control panel. The top and bottom gauge
portions of the coupon specimen are firmly clamped to the
top (fixed) and bottom (movable) jaws of the UTM. A typical
loading frame set-up is shown in Figure 1.2.
Fig.1.1 Specimen details of coupon test
Fig.1.2 Test set-up
3.3 TEST PROCEDURE FOR COUPON TEST
The top and bottom gauge portions of the coupon specimen
are firmly clamped to the top (fixed) and bottom (movable)
jaws of the UTM. The connection between the digital data
acquisition system and the UTM is checked thoroughly, tare
load is eliminated and the tensile load is applied at regular
intervals. The coupon specimen undergoes elongation and
the values of elongation of the specimen with respect to time
is recorded digitally in the data acquisition system and the
respective graphs were plotted. Fig1.3 shows the test setup
and Fig 1.4 shows the failed specimen.
Fig.1.3 Breakage point of coupon test specimen at
ultimate load
Fig.1.4 Failed specimen
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3782
3.4 FABRICATION OF SINGLE BAY TWO-STORIED
FRAMES
Single bay two storied frames of hollow sections with
columns of size 100x50x3mm and beams of size 80x40x3
mm sections are chosen as beams such that the centre to
centre distance between the columns of major axis
connected frames are taken as 900 mm and columns of
minor axis connected frames are taken as 950mm The
vertical centre to centre distance of beams are taken as 380
mm. Two frames are fabricated such that beams are directly
welded on the short sides and long sides of the columns.
Figure 1.5(a) & 1.5(b) shows the details of the frames with
major and minor axis connection.
Fig.1.5 (a) Connection details
Fig.1.5 (b) Frames along major and minor axis
3.5 TEST SET-UP FOR SINGLE BAY TWO STORIED
HOLLOW FRAMES
Testing was carried on a loading frame of 40T capacity. The
frame is inserted such that the mountable head of the
machine is perpendicular to the top beam. The frame is
adjusted such that the load is exactly applied at the center of
the top beam so that the connections are loaded equally. To
avoid local effect, a small mild steel plate of 100x100x5mm
was welded to the central portion in the top beam,
measuring central deflection of beams. Deflections are
measured at four different locations by using LVDT, one 0-
10mm at the bottom central portion of the top beam and
three LVDTs of 10-50mm were used, out of which, one at the
bottom central portion of the bottom beam and two at the
outer top corners of each column four strain gauges(120
ohm) of 10mm were pasted on each frame. Load cell of 20T
capacity is placed on the central portion of the top beam.
Figure 1.6 shows the fabricated single bay two storeyed CFS
hollow section frames.
Fig.1.6 Test set-up for single bay two storeyed hollow
frame
3.6 TESTING PROCEDURE:
The frame is placed on the bending bench and the two base
plates, which are welded to the bottom of the columns, are
firmly clamped to the bending bench with four 20mm bolts
with two bolts on either side. The loading arm of the
movable head of the machine is aligned with the centre of
the top beam (centre of the beam is 780 mm from the top of
the base plate).the whole setup which includes LVDTs and
strain gauges are connected to a digital data acquisition
system. A 50,000 lbs (222.5 kN) range is chosen and set on
the weighing beam with a least count of measuring 61.6N.
The rate of loading As the load is increased, the frame
undergoes deflection which is measured by LVDT. And
strain at various points were measured using strain gauges.
4. RESULTS AND DISCUSSION
4.1 INTRODUCTION
This investigation presents the experimental results of the
behaviour of cold formed steel hollow sectioned frames.
load-deflection curves, comparison of load-deflection curves
along major and minor axis connected frames,failure
patterns, ductility factor,tensile strength of the specimens
were presented in this chapter.
4.2MATERIAL PROPERTIES FOR THE SPECIMEN
Material property of cold formed steel section deals with
two main paramaeters
 Tensile strength
 Ductility factor
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3783
In order to find out the behaviour of a material it is
important to study these factors experimentally. this is done
by carrying out tensile test for CFS coupon specimens by
following ASTM standards.
The curves are plotted for variation of stress-strain,stress-
elongation,load-strain,load-elongation,load-time,elongation-
time for various specimens as shown in respective figures.
The specimen failed at a maximum load of 44.36 KN with
maximum elongation 23 mm.the young’s modulus of
elasticity (E) of the specimen is obtained as 2.035x105
N/mm2.The material starts yielding at a load of 14.08 KN
and reaches its yield limit (298.2 N/mm2) at a load of 44.36
KN.
4.3 DUCTILITY:
Ductility is the property which allows the structure to
undergo large deformation
of without losing its strength. Here, the ductility is quantified
by the ductility factor. It is the ratio of ultimate strain to the
yield strain. The ultimate strain and the yield strain of the
specimen can be obtained from the stress versus strain
curves shown in fig 1.7 of the corresponding specimen
shown in fig 1.7 These values used to calculate the ductility
ratio are picked from the stress –strain curves. Table 1.7
shows the yield stress and the ultimate stress of the test
specimen and the elongation of the specimen.
Fig.1.7 Stress-strain diagram
Resultsof
TensionTests
Description
Thickness
(mm)
E(N/mm2)x105
Fy(N/
mm2)
Fu
(N/mm2)
Fu/Fy
Percentage
elongation
%
Ductilityfactor
Sheet steel 3 2.035 272.8 298.2 1.13 16.17 13.75
Tab. 1.7 Yield stress and the ultimate stress of the test
specimen and the elongation of the specimen.
4.4 LOAD VERSUS DEFLECTION CURVE
The curves are plotted for variation of load with that of
deflection for cold formed steel hollow section frames as
connected along the major and minor axis shown in figure
1.8 and 1.9 respectively.
The major axis frame failed at a maximum load of 59.4KN
with a maximum deflection of 12.5mm and that of minor
axis connected frame failed at a maximum load of 36.1KN
with a maximum deflection of 13.8mm .
Fig.1.8 Major axis
Fig.1.9 Minor Axis
4.5 COMPARISON OF MAJOR AND MINOR AXIS
CONNECTED FRAME
The major axis connected frame carried a maximum load of
59.4KN whereas minor axis connected frame carried a
maximum load of 36.1KN, The comparison of load vs
deflection behaviour of cold formed steel hollow section
frames connected along the major and minor axis. The major
axis frame major axis connected frame showed 38%
increase in load carrying capacity compared to that of minor
axis frame and the minor axis connected frame showed an
increased deflection of 6.06% compared to that of major axis
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3784
connected frame. Figure 1.10 shows the load-deflection for
both major and minor axis connected frames.
Fig.1.10 Load deflection
4.6 FAILURE PATTERN
When maximum load was reached, the cold formed steel
specimen on the compression zone started to fail locally as
shown in figure. Local buckling prevented with the help of
welded plate at the mid-section of the frame and the
maximum deflection occurred at the mid span of the frame.
The major failures in the frames are due to crippling and
buckling action.
Fig.1.11(a) Deflection in major axis
Fig. 1.11(b) Deflection in minor axis
5. CONCLUSION
The aim of the present work is to study the behavior of cold
form steel frames along both the major and minor axis
connection under centrally concentrated loading. The
following observations and conclusions can be made on the
basis of the experiments conducted on the cold formed steel
frame specimens. From the experimental investigation,
• It was observed that frames connected along the major
axis showed an increased load carrying capacity of 38%
when compared to that of minor axis connected frames.
• The Ductility factor of frames made out of cold formed
steel (13.75) was found out to be higher than that of frames
made out of hot rolled steel.
• It was observed that the minor axis connected frame
showed an increased deflection of 6.06% compared to that
of major axis connected frame.
From this study it was found that major axis connected
frames shows better performance compared to that of minor
axis connected frames.
REFERENCE
1. Dinis PB, Camotim D (2008) On the use of shell
finite element analysis to assess the local buckling
and post-buckling behavior of cold-formed steel
thin-walled members. Pro-ceedings of the III
European Conference on Computational
Mechanics, Solids, Struc-tures and Coupled
Problems in Engineering, Lisbon.
2. Martínez J, Xu L (2006) Determination of the
lateral strength of shear wall panels with cold-
formed steel frames. Proceedings of the
International Conference on Advances in
Engineering Structures, Mechanics &
Construction, Waterloo, Ontario, Canada, 401-
409.
3. Zaharia R, Dubina D (2006) Stiffness of joints in
bolted connected cold-formed steel truss-es. Journal
of Constructional Steel Research 62: 240-249
4. Narayanan S, Mahendran M (2003) Ultimate
capacity of innovative cold-formed steel col-umns.
Journal of Constructional Steel Research 59: 489-
508.

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IRJET- Study on the Behaviour of Cold Formed Steel Frames Hollow Section

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3778 STUDY ON THE BEHAVIOUR OF COLD FORMED STEEL FRAMES HOLLOW SECTION V.Priyadarshini1, Md Hasan Khan2, Murugesan.P3, Kiran Krishna4, Md Riyas5 1Assistant Professor, Department of Civil Engineering, Dr.MGR Educational & Research Institute, Chennai, Tamilnadu, India 2,3,4,5 UG Student, Department of Civil Engineering, Dr.MGR Educational & Research Institute, Chennai, Tamilnadu, India. --------------------------------------------------------------------------***-------------------------------------------------------------------------- ABSTRACT - The aim of the project is to study the behavior of cold formed steel frames made using channel sections. From the review of literature it has been found that much work has not been done on cold formed steel hollow section frames. Therefore this study on cold formed steel channel section frames is undertaken. The study involves hollow section tests on cold-formed steel frame are two specimens of single bayed- two storeyed frames of 3mm thickness are tested along both the major and minor axis. Cold formed steel hollow section frames connected along to major and minor axes connections are tested experimentally under concentrated loading. Stress strain curves are plotted and compared with that of hot rolled steel. It was found out that frames connected along major axis exhibit 38% higher load carrying capacity than that of the frames connected along minor axis. KEYWORDS: Cold-Formed, Steel, Ductility, Major & Minor Axis. 1. INTRODUCTION In recent years, cold formed steel housing (CFS) has been growing in popularity all over the world, because it represents a suitable solution to the demand for low-cost high performance houses. The CFS members, obtained by cold rolling, are produced by pressing or bending steel sheets. This construction process provide several advantages such as the lightness of systems, the high quality of end products, production in controlled environment and the flexibility due to the wide variety of shapes and section dimensions that can be obtained by the cold rolling process. Moreover the CFS systems, being dry constructions, ensure short execution time. Besides, economy in transportation and handling, the low maintenance along the life time together with the high strength to weight ratio, an essential requirement for a competitive behavior under seismic actions, represents additional benefits that CFS are able to achieve. In addition, CFS are in line with the requirements of sustainability. Indeed, the use of recyclable and light gauge materials, the flexibility of systems, the dry construction process and the possibility to reuse the elements at the end of the life icycle, contribute to minimize the environmental impacts. Fig. 1.1 Cold Formed Steel Section 1.1 COLD FORMED STEEL SECTION Cold-formed steel (CFS) is the common term for products made by rolling or pressing thin gauges of sheet steel into goods. Cold-formed steel goods are created by the working of sheet steel using stamping, rolling, or presses to deform the sheet into a usable product. Cold worked steel products are commonly used in all areas of manufacturing of durable goods like appliances or automobiles but the phrase cold form steel is most prevalently used to describe construction materials. The use of cold-formed steel construction materials has become more and more popular since its initial introduction of codified standards in 1946. In the construction industry both structural and non-structural elements are created from thin gauges of sheet steel. These building materials encompass columns, beams, joists, studs, floor decking, built-up sections and other components. Cold- formed steel construction materials differ from other steel construction materials known as hot-rolled steel (structural steel). The manufacturing of cold-formed steel products occurs at room temperature using rolling or pressing. The strength of elements used for design is usually governed by
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3779 buckling. The construction practices are more similar to timber framing using screws to assemble stud frames. 1.2 PROPERTIES OF CFS  Lightness in weight  High strength and stiffness  Ease of prefabrication and mass production  Fast and easy erection and installation  Substantial elimination of delays due to weather  More accurate detailing  Non shrinking and non-creeping at ambient temperatures  No formwork needed  Termite-proof and rot proof  Uniform quality  Economy in transportation and handling  Non combustibility  Recyclable material 1.3 ADVANTAGES OF COLD FORMED SECTIONS Cold forming has the effect of increasing the yield strength of steel, the increase being the consequence of cold working well into the strain-hardening range. These increases are predominant in zones where the metal is bent by folding. The effect of cold working is thus to enhance the mean yield stress by 15% - 30%. For purposes of design, the yield stress may be regarded as having been enhanced by a minimum of 15%. Some of the main advantages of cold rolled sections, as compared with their hot-rolled counterparts are as follows: • Cross sectional shapes are formed to close tolerances and these can be consistently repeated for as long as required. • Cold rolling can be employed to produce almost any desired shape to any desired length. • Pre-galvanized or pre-coated metals can be formed, so that high resistance to corrosion, besides an attractive surface finish, can be achieved. • All conventional jointing methods, (i.e. riveting, bolting, welding and adhesives) can be employed. • High strength to weight ratio is achieved in cold-rolled products. • They are usually light making it easy to transport and erect. 2. LITERATURE REVIEW 2.1 ELKERSH (2010) studied the behaviour of bolted cold formed steel frame apex connections under pure moment. The study was performed on portal frame rafter with double C cold formed sections. A total of 10 rafter sections as part of portal frames were used in the study. The study aimed to investigate the effect of different factors on both the frame capacity and connection failure mode. The effects of variable bolt pitches, thickness of gusset plates, effect of bearing or hole deformation around the bolt were investigated. A parallel theoretical study was carried out using the same boundary conditions and the results were compared with the experimental ones. The compatibility between the results was good. The flexural failure of the connected sections was always the critical. Failure modes which have been evaluated include local buckling of the gusset plate and web of the channels, lateral torsional buckling of the channels and bearing due to bolt-hole elongation. High tensile steel was used for both cold-formed section and hot rolled gusset plate to investigate both of the failure and the capacity. 2.2 SABBAGHA ET AL (2011) carried out analytical investigation on ductile moment-resisting frames using cold formed steel. The potential use of cold-formed steel sections (CFS sections) in moment-resisting frames (MRFs) for seismic applications were investigated. The main limitation of CFS sections were the low out-of-plane stiffness of their thin-walled elements which leads to low ductility. In earthquake resistant MRFs, the beams were designed to provide considerable ductility, whereas the other elements are mainly limited to their elastic range. The performance of a new shape of CFS beam with curved flanges were examined analytically and compared with that of conventional shapes. The proposed beam–column connections include through plates which potentially limit the out-of-plane action of the forces transferred through the connections. The behaviour of both individual CFS beam sections and CFS beam–column connections were studied by means of finite element analysis (FEA). The results of the analyses show that the new beam cross sections and connections exhibit a good ductile behaviour, something which cannot be achieved by conventional cold-formed frame elements. 2.3 SABBAGH ET AL (2012) carried out development of cold-formed steel elements for earthquake resistant moment frame buildings. The development of thin-walled cold-formed steel (CFS) sections as energy dissipative elements for seismic moment-resisting multi-storey frame buildings were presented through FE analysis and experimental work. At the element level, increasing the number of flange bends enhances both the elastic and inelastic behaviour, and beams with an infinite number of
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3780 bends (with curved flanges) show the highest strength, stiffness and ductility. In web bolted connections without out-of-plane stiffeners, premature web buckling results in early loss of strength. A minimum of two pairs of vertical stiffeners are identified as essential in the connection region to delay web and flange buckling and produce relatively high moment strength and ductility. This investigation is validated by beam-to-column connection tests using through plates and curved flange beams with different types of out- of- plane stiffeners in the connection region. The results show that the envelope of the hysteretic curves obtained in the tests of the CFS connections can be predicted by the FE analysis. The use of out-of-plane stiffeners can increase the seismic energy dissipation capacity by up to 90%, the moment strength by up to 35% and the ductility by up to 75% when compared with connections without stiffeners. Correspondingly the use of the two minimum pairs of the vertical stiffeners can increase the seismic energy dissipation capacity by 30%, the moment strength by 28% and the ductility by 50%.The research shows that thin- walled cold-formed steel (CFS) elements can be used as dissipative elements for moment frames in highly seismic areas. 2.4 VOTH ET AL (2012) carried out numerical study and design of T-type branch plate-to-circular hollow section connections. A numerical finite element parametric study were presented on the behaviour of transverse or longitudinal T-type plate-to-CHS connections loaded under branch plate tension or compression, to evaluate the suitability of current international design recommendations and the effect of boundary conditions and chord length on such connections. Finite element modelling and analysis techniques used in the parametric study were validated by comparison with previously tested experimental results. A total of 120 connections with wide-ranging values of geometric properties were modeled and analyzed using commercially available software. An analysis of the effect of chord length determined that, to exclude the influence of chord end boundary conditions, an effective chord length of at least eight times and four times the chord diameter, for thin and thick walled chords respectively, should be used for experimental and numerical studies. Evaluation of current CIDECT partial design strength functions (Qu) indicated general conservatism and under-utilization of branch tension-only connection capacity. Partial design strength functions, determined through regression analysis of numerical finite element results and existing international experimental data, are hence proposed with lower bound reduction (resistance) factors. 2.5 LAW AND GARDNER (2012) analysed lateral instability of elliptical hollow section beams. Eight laterally unrestrained EHS beams, with a constant cross-sectional aspect ratio of two, were tested in three-point bending. The test set-up, material properties, section geometry, residual stress measurements and full load-deformation responses of the test specimens are reported herein. To supplement the experimental data, numerical models were also developed and validated against the test results. Parametric studies were then performed, to assess the influence of cross- sectional aspect ratio and member slenderness on lateral stability. Based on the assembled structural performance data, lateral torsional buckling curves for elliptical hollow section beams have been developed and statistically verified. Limiting lengths below which lateral torsional buckling (LTB) need not be considered have also been proposed. It was shown that the moment capacity reduces with increasing aspect ratio owing to increased susceptibility to lateral torsional buckling. Elastic stability of cold-formed pallet rack structures with semi-rigid connections were analysed by Sangle et al (2012). The three dimensional finite element modeling and elastic buckling analysis of single 2-D and 3-D frame (with semi- rigid connection) of conventional pallet racking system. Finite element analysis carried out on conventional pallet racks using the finite element program ANSYS with the 18 types of developed column sections. The principal aims were to find out the linear buckling load of single 2-D frames and to ascertain stability of 3-D frames of conventional pallet racking systems, made up of cold-formed sections with semi-rigid connection. Investigation into stability analysis of frames used in pallet rack structures by both experimental and finite element methods have shown that stiffening of the open upright sections using the spacer bar, channel and hat as external stiffeners will considerably increase the load carrying capacity of the frames. 2.6 LITERATURE SUMMARY  The Literature review carried out for the project has been considerably beneficial in understanding,  The buckling characterstics of cold formed steel section  The behaviour of the welded connection under concentrated load  The overall capacity of cold formed steel frames made out of hollow section  The different modes of failure of joints  Ductile behaviour of the cold formed steel in seismic regions. 3. THEORITICAL INVESTIGATION INTRODUCTION Experimental investigations always show the real behaviour of the structure, an element or a joint. These are conducted
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3781 on models and prototypes to study the behaviour in detail. Experimental investigations are usually cumbersome, laborious, time-consuming and most of the time require skilled labour. The investigation will not be complete if the experimental behaviour is not theoretically predicted using fundamental theories. This chapter deals with the design of hollow section. 3.1 EXPERIMENTAL INVESTIGATION MATERIAL PROPERTIES In order to study the material properties of the sheets used for fabrication of hollow sections, tension tests are conducted on standard coupons, which are cut from the steel sheets of 3 mm thickness. Three tension test coupons are prepared and tested according to ASTM 370 standards. The specimen details as per ASTM 370 standards are shown in figure 1.1. The yield stress, the ultimate stress and the percentage elongation after failure are calculated, Young’s Modulus is calculated by finding the slope of the initial linear portion of the curve. The values of yield stress, ultimate stress, Young’s Modulus, percentage elongation and the ratio of ultimate stress to yield stress are found out. 3.2 TEST SET-UP FOR COUPON TEST The experiments are conducted in the Computerized Universal Testing Machine of capacity 1000 KN (100 T) with an accuracy in load of +/- 1 % in the upper. The machine is a strain controlled machine which works on multiple level mechanisms. The machine consists of two units; that is the loading unit and control panel. The top and bottom gauge portions of the coupon specimen are firmly clamped to the top (fixed) and bottom (movable) jaws of the UTM. A typical loading frame set-up is shown in Figure 1.2. Fig.1.1 Specimen details of coupon test Fig.1.2 Test set-up 3.3 TEST PROCEDURE FOR COUPON TEST The top and bottom gauge portions of the coupon specimen are firmly clamped to the top (fixed) and bottom (movable) jaws of the UTM. The connection between the digital data acquisition system and the UTM is checked thoroughly, tare load is eliminated and the tensile load is applied at regular intervals. The coupon specimen undergoes elongation and the values of elongation of the specimen with respect to time is recorded digitally in the data acquisition system and the respective graphs were plotted. Fig1.3 shows the test setup and Fig 1.4 shows the failed specimen. Fig.1.3 Breakage point of coupon test specimen at ultimate load Fig.1.4 Failed specimen
  • 5. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3782 3.4 FABRICATION OF SINGLE BAY TWO-STORIED FRAMES Single bay two storied frames of hollow sections with columns of size 100x50x3mm and beams of size 80x40x3 mm sections are chosen as beams such that the centre to centre distance between the columns of major axis connected frames are taken as 900 mm and columns of minor axis connected frames are taken as 950mm The vertical centre to centre distance of beams are taken as 380 mm. Two frames are fabricated such that beams are directly welded on the short sides and long sides of the columns. Figure 1.5(a) & 1.5(b) shows the details of the frames with major and minor axis connection. Fig.1.5 (a) Connection details Fig.1.5 (b) Frames along major and minor axis 3.5 TEST SET-UP FOR SINGLE BAY TWO STORIED HOLLOW FRAMES Testing was carried on a loading frame of 40T capacity. The frame is inserted such that the mountable head of the machine is perpendicular to the top beam. The frame is adjusted such that the load is exactly applied at the center of the top beam so that the connections are loaded equally. To avoid local effect, a small mild steel plate of 100x100x5mm was welded to the central portion in the top beam, measuring central deflection of beams. Deflections are measured at four different locations by using LVDT, one 0- 10mm at the bottom central portion of the top beam and three LVDTs of 10-50mm were used, out of which, one at the bottom central portion of the bottom beam and two at the outer top corners of each column four strain gauges(120 ohm) of 10mm were pasted on each frame. Load cell of 20T capacity is placed on the central portion of the top beam. Figure 1.6 shows the fabricated single bay two storeyed CFS hollow section frames. Fig.1.6 Test set-up for single bay two storeyed hollow frame 3.6 TESTING PROCEDURE: The frame is placed on the bending bench and the two base plates, which are welded to the bottom of the columns, are firmly clamped to the bending bench with four 20mm bolts with two bolts on either side. The loading arm of the movable head of the machine is aligned with the centre of the top beam (centre of the beam is 780 mm from the top of the base plate).the whole setup which includes LVDTs and strain gauges are connected to a digital data acquisition system. A 50,000 lbs (222.5 kN) range is chosen and set on the weighing beam with a least count of measuring 61.6N. The rate of loading As the load is increased, the frame undergoes deflection which is measured by LVDT. And strain at various points were measured using strain gauges. 4. RESULTS AND DISCUSSION 4.1 INTRODUCTION This investigation presents the experimental results of the behaviour of cold formed steel hollow sectioned frames. load-deflection curves, comparison of load-deflection curves along major and minor axis connected frames,failure patterns, ductility factor,tensile strength of the specimens were presented in this chapter. 4.2MATERIAL PROPERTIES FOR THE SPECIMEN Material property of cold formed steel section deals with two main paramaeters  Tensile strength  Ductility factor
  • 6. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3783 In order to find out the behaviour of a material it is important to study these factors experimentally. this is done by carrying out tensile test for CFS coupon specimens by following ASTM standards. The curves are plotted for variation of stress-strain,stress- elongation,load-strain,load-elongation,load-time,elongation- time for various specimens as shown in respective figures. The specimen failed at a maximum load of 44.36 KN with maximum elongation 23 mm.the young’s modulus of elasticity (E) of the specimen is obtained as 2.035x105 N/mm2.The material starts yielding at a load of 14.08 KN and reaches its yield limit (298.2 N/mm2) at a load of 44.36 KN. 4.3 DUCTILITY: Ductility is the property which allows the structure to undergo large deformation of without losing its strength. Here, the ductility is quantified by the ductility factor. It is the ratio of ultimate strain to the yield strain. The ultimate strain and the yield strain of the specimen can be obtained from the stress versus strain curves shown in fig 1.7 of the corresponding specimen shown in fig 1.7 These values used to calculate the ductility ratio are picked from the stress –strain curves. Table 1.7 shows the yield stress and the ultimate stress of the test specimen and the elongation of the specimen. Fig.1.7 Stress-strain diagram Resultsof TensionTests Description Thickness (mm) E(N/mm2)x105 Fy(N/ mm2) Fu (N/mm2) Fu/Fy Percentage elongation % Ductilityfactor Sheet steel 3 2.035 272.8 298.2 1.13 16.17 13.75 Tab. 1.7 Yield stress and the ultimate stress of the test specimen and the elongation of the specimen. 4.4 LOAD VERSUS DEFLECTION CURVE The curves are plotted for variation of load with that of deflection for cold formed steel hollow section frames as connected along the major and minor axis shown in figure 1.8 and 1.9 respectively. The major axis frame failed at a maximum load of 59.4KN with a maximum deflection of 12.5mm and that of minor axis connected frame failed at a maximum load of 36.1KN with a maximum deflection of 13.8mm . Fig.1.8 Major axis Fig.1.9 Minor Axis 4.5 COMPARISON OF MAJOR AND MINOR AXIS CONNECTED FRAME The major axis connected frame carried a maximum load of 59.4KN whereas minor axis connected frame carried a maximum load of 36.1KN, The comparison of load vs deflection behaviour of cold formed steel hollow section frames connected along the major and minor axis. The major axis frame major axis connected frame showed 38% increase in load carrying capacity compared to that of minor axis frame and the minor axis connected frame showed an increased deflection of 6.06% compared to that of major axis
  • 7. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3784 connected frame. Figure 1.10 shows the load-deflection for both major and minor axis connected frames. Fig.1.10 Load deflection 4.6 FAILURE PATTERN When maximum load was reached, the cold formed steel specimen on the compression zone started to fail locally as shown in figure. Local buckling prevented with the help of welded plate at the mid-section of the frame and the maximum deflection occurred at the mid span of the frame. The major failures in the frames are due to crippling and buckling action. Fig.1.11(a) Deflection in major axis Fig. 1.11(b) Deflection in minor axis 5. CONCLUSION The aim of the present work is to study the behavior of cold form steel frames along both the major and minor axis connection under centrally concentrated loading. The following observations and conclusions can be made on the basis of the experiments conducted on the cold formed steel frame specimens. From the experimental investigation, • It was observed that frames connected along the major axis showed an increased load carrying capacity of 38% when compared to that of minor axis connected frames. • The Ductility factor of frames made out of cold formed steel (13.75) was found out to be higher than that of frames made out of hot rolled steel. • It was observed that the minor axis connected frame showed an increased deflection of 6.06% compared to that of major axis connected frame. From this study it was found that major axis connected frames shows better performance compared to that of minor axis connected frames. REFERENCE 1. Dinis PB, Camotim D (2008) On the use of shell finite element analysis to assess the local buckling and post-buckling behavior of cold-formed steel thin-walled members. Pro-ceedings of the III European Conference on Computational Mechanics, Solids, Struc-tures and Coupled Problems in Engineering, Lisbon. 2. Martínez J, Xu L (2006) Determination of the lateral strength of shear wall panels with cold- formed steel frames. Proceedings of the International Conference on Advances in Engineering Structures, Mechanics & Construction, Waterloo, Ontario, Canada, 401- 409. 3. Zaharia R, Dubina D (2006) Stiffness of joints in bolted connected cold-formed steel truss-es. Journal of Constructional Steel Research 62: 240-249 4. Narayanan S, Mahendran M (2003) Ultimate capacity of innovative cold-formed steel col-umns. Journal of Constructional Steel Research 59: 489- 508.