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IRJET- Experimental Study of Graphical Drilling Machine
1.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3364 EXPERIMENTAL STUDY OF GRAPHICAL DRILLING MACHINE Nandewalia Prajal1, Malaviya Krunal2, Prof. Chauhan Hiral3 , Prof. Vipul Goti4 1,2BE students, Mechanical engineering, SSASIT, Surat 3,4Assistant Professor, Mechanical engineering, SSASIT, Surat. ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract - A This drill machine can drill graphically in all directions, it can rotate radially on X-axis and Z-axis. In this way we can drill in any direction 360 degrees. We can drill approximately in any material like wood, metal, etc. As it is a compact machine, we can carry it anywhere and can use it. We can do all the required job with this machine as it is done with any other conventional drilling machine. Key Words: Drilling Machine, Material, Direction, Job, tool, wood 1.INTRODUCTION Around 35,000BCE, Homo sapiens discoveredthebenefitsof the application of rotary tools. This would have rudimentarily consisted of a pointed rock being spun between the hands to bore a hole through another material. This led to the hand drill, a smooth stick that was sometimes attached to flint point, and was rubbed between the palms. This was used by many ancient civilizations around the world including the Mayans. Bow drill (strap-drills) are the first machine drills, as they convert a back-and forth motion to a rotary motion, and they can be traced back to around 10,000 years ago. It was discovered that tying a cord around a stick, and then attaching the ends of the string to the endsof a stick (a bow), allowed a user to drill quicker and more efficiently. Mainly used to create fire, bow-drills were also used in ancient woodwork, stonework and dentistry. Archeologist discovered a Neolithic graveyardin Mehrgrath, Pakistan dating from the time of the Harappans, around 7,500-9,000 years ago The earliest evidence of these tools being used in Egypt dates back to around 2500 BCE. The usage of bow-drills was widely spread through Europe, Africa, Asia and North America, during ancient times and is still used today. Over the years many slight variations of bow a and strap drills have developed for the various uses of either boring through materials or lighting fires. The core drill was developed in ancient Egypt by 3000 BC. The pump drill was invented during Roman times, it consistsofaverticalspindle aligned by a piece of horizontal wood and a flywheel to maintain accuracy and momentum. 1.1 PROJECT OBJECTIVE Drilling machine can be used for drilling in all direction (x, y, z and radial). These drilling machine can be used for drilling different materials like wood, metal, etc Main purpose is to reduce time and vibration in drilling operation. Drilling machine is compact and flexible. It can be used in small and large scale Industries for increasing production rates. 2. WORKING OF GRAPHICAL DRILLING MACHINE This drilling machine possesses a radial arm which along with the drilling head can swing and move vertically up and down ascan be seen in Fig.Theradial, verticalandhorizontal arm movement of the drilling head enables locating the drill spindle at any point within a very large space required by large and odd shaped jobs. Fig. 1: Diagram of Graphical Drilling Machine The tubular column on that the radial arm which moves up and down manually or it can powered movement then the drilling head here this is called drillinghead which holdsthe drill spindle here in which the drill is mounted and is subjected to rotation. The entire head is mounted on the radial arm and this can move inward and outward from the drill axis. Also the horizontal arm can slide linearly on vertical arm. Not only that, as this along with this radial arm the drilling head movesupward and downwardtohavelarge gap between the drill and job or there is a stoke length. Not
2.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3365 only that further this radial arm can be rotated about the column rotated about the column, say about 360 degree. After locating the hole positions, the work piece is mounted on the worktable using suitableFixtures. Suitable drill and coolant are selected. The drill is fitted into the spindle. The tool head is brought over the work piece by swinging and moving the arm in the necessary up, down, left, or right directions. The necessary feed and speed are given. The machine is started and drilling may then be performed as usual. The main movements in the machine are: 360 degrees rotation of arm joint. Up & down movement of the horizontal arm on vertical arm. Linear slide movement of horizontal arm. 3. FEATURES a. The Radial Drilling Machine have a thick base plate and vertical column to which is mounted a horizontal arm. b. The horizontal arm moves up and down on the column and can be rotated/locked at any position c. The drilling head move along the radial arm towards or away from the column and can be locked atanyposition. d. The drill is housed in the drilling head, it rotates and also moves up and down. 4. ADVANTAGES OF GRAPHICAL DRILLING MACHINE Price comparative to other available in market will be much cheaper the presently available smallest radial drilling machine will cost approximately 1.5 lakhs well this machine costs only 40000 rupees. The radial, vertical and horizontal movement of the drilling head enables locating the drill spindle at any point within a very large space required by large and odd shaped jobs. High accuracy while drilling complex drills can be achieved. It is a multifunctional portable machine. The sixth degree of freedom is an added advantage of using the machine. The machine design on further up gradation is a new step towards evolution of drilling machine would outnumber the presently available model. Helping the needy small scale industries had been our motto and we have succeeded in giving a simpler solution which has a huge scope to be improvised in the near future. Head may swivel so holes can be drilled on angle The flexibility of machining is also one of the main feature of our machine. The table allows a vise or clamp to be used to position and restrain the work, making the operationmuchmore secure 5. FUTURE SCOPE OF BASE Complete automation can be achieved Easy locking technique can be derived. 180o rotation of the upper base plate can be modified further more to achieve 360o rotation Mobility of machine can be increased. Portability can be improvised. Base bottom plate can be magnetized for an environment where no clamping is possible. Locking in the base can be further accurate by the use of gears or any stepper motor. REFERENCES 1. G.Niranjan,A.Chandini,P.Mamatha,Automated drilling machine with depth controllability, International Journal of Science and Engineering Applications Volume 2 Issue 4, 2013 2. Pratika parsania,Jignesh dave,Brijeshgarala,Design of Hydraulic Power pack for SPM(Multi Spindle Drilling) Volume : 3 | Issue : 6 | June 2013 | ISSN - 2249-555X 3. A.S.Udgave,Prof.V.J.Khot, Design & development of multi spindle drilling head (msdh), IOSR Journal of Mechanical and Civil Engineering(IOSR-JMCE)ISSN: 2278-1684, PP: 60-69 4. M.S. Kasim, M.A. Sulaiman, M.A. Amran, S. Salmah, N.I.S. Hussein, Effects of machine parameters on surface roughness using response surface method in drilling process, The Malaysian International Tribology Conference 2013, MITC2013 5. A.M. TAKALE, V. R. NAIK, Design & manufacturing of multi spindle drilling head (msdh) for its cycle time optimization, International Journal of Mechanical Engineering applications Research – IJMEAR, Vol 03, Issue 01; January-April 2012 6. Prof. P.R. Sawant, Mr. R. A.Barawade International Journal of Advanced Engineering Research and Studies E- ISSN2249–8974 IJAERS/Vol. I/ Issue II/January-March, 2012/55-57 Research Article DESIGN AND DEVELOPMENT OF SPM-A CASE STUDY IN MULTI DRILLING AND TAPPING MACHINE
3.
International Research Journal
of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072 © 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 3366 7. S Jayabal, U Natarajan Improving well productivity using radial drilling technique,Indian Jouranal of Engg. & Material science,Vol 17,Dec.-2010. 8. M. K. A Mohd Ariffin, M. I. Mohd Ali, S. M. Sapuan and N. Ismail An optimise drilling process for an aircraft composite structure using design of experiments Scientific Research and Essay Vol.4 (10), pp. 1109-1116, October 2009ISSN1992-2248 © 2009 Academic Journals 9. K. Lipin and Dr. P. Govindan A Review on Multi Objective Optimization of DrillingParametersUsing Taguchi Methods, September 2005 10. S. Ema, E. Marui Theoretical analysis on chatter vibration in drilling and its suppression, Journal of Materials Processing Technology 138 (2003) 572– 578 11. Mayank Ladha, Shri Ram Dravid, Pradeep Patil, Comparative Study of Different Materials on A Drilling Machine with Vibation Signals, International Journal of Latest Trends in Engineering and Technology (IJLTET), December 2012
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