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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 01 | Jan 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 2004
Electricity Generation from Waste Heat and Safety from Gas Leakage
Vikas Devkate1, Mangesh Gite2, Abhijit Dandale3, Prof. Amol Varade4
1,2,3student, Dept. of Electrical Engineering, AVCOE, Sangamner, Maharashtra, India.
4Assistant Pofesser, AVCOE, Sangamner, Maharashtra, India
---------------------------------------------------------------------***----------------------------------------------------------------------
Abstract- In India, gas stove is use for cooking in almost every
house. During this, some amount of heat generatedbyflamesis
get wasted due to open air. In this project we propose a gas
stove with TEG plates. In which extra heat is use by TEG plates
to generate electricity. Voltage is produce due to temperature
difference between terminal of TEG plate. The produced
voltage is not sufficient to store in battery. So the voltage is
boosted up to required level using a DC-DC converter. The
boosted up voltage is saved in battery that is used as a backup.
Due to regular use of gas stove, there is always a risk of gas
leakage. Here we are also adding an IOT based gas leak
detection and alert system in this project. This feature will run
on energy generated by TEG plates. So no external energy is
required for this feature. Gas leakage and alert will be done
using LPG gas sensor, ATmega 328 microcontroller and
ESP8266 Wi-Fi module.
Key Words: 1. peltier plate 2. Gas sensor(MQ2) 3. IoT
4. Gas stove
1. INTRODUCTION
In the 21st century need of energy and humiliation
of environment are among the major two problems.
Thermoelectric devices provide a answer to such problems.
Thermo electric devices are very small in size and thus finds
a good range of application in areas like military, marine,
space rovers, industry, food and packaging industry etc. A
thermoelectric generator is a device whichconvertsthermal
energy into electrical energy due to the presence of
temperature gradient . TEG has many advantages that it has
no mechanical parts, environmental friendly and
maintenance is easy . Thermo electric generator (TEG)
module is used here, which generates electrical energyfrom
the excess heat generated and not used during cooking on
gas stove. The waste heat can be utilized and therefore
reduces the use of fossil fuels and thereby pollution can be
reduced to some extent .
In India, gas stove is use for cooking in almost every
house. During this, some amountofheatgenerated byflames
is get wasted due to open air. In this project we propose a
gas stove with TEG plates. In which extra heat is use by TEG
plates to generate electricity. Due to the temperature
difference between two sides of TEG plate a voltage
(current) is produced between bothterminals.Theproduced
voltage is not sufficient to store in battery. So the voltage is
boosted up to required level using a DC-DC converter. The
boosted up voltage is saved in battery that is used as a
backup. Due to regular use of gas stove, there isalwaysa risk
of gas leakage. Here we are also addinganIOT basedgasleak
detection and alert system in this project. This feature will
run on energy generated by TEG plates. So no external
energy is required for this feature.
2. NEED
Out of the many things, there are major reasons for
development of this project. Which are:
Electricity Crises in the world:
Electricity is critical aspect for economic growth of
India. The country is on the fast course of growth but to
keep the momentum of growth high, availability of
uninterrupted powersupplyisa must.India needselectricity
to growth of every industry, be it large-scale or small scale,
manufacturing, healthcare or education. To satisfy the need
of electricity, we always need to search for energy
generation systems with better performance and less
environmental damage, free from pollution. Sea is the
unlimited source of energy. So in this project we are
developing prototype for electricitygenerationsystemusing
waste heat.
Safety from gas leak & fire accident
Due to regular use of gas stove,thereisalwaysa risk
of gas leakage. There are many victims of domestic gas leak
in India and world every year. To minimize this problem, we
are adding an IOT based gas leak detection and alert system
in this project. This feature will run on energy generated by
TEG plates. So no extra energy is required for this safety
feature. Gas leakage and alert will be done using LPG gas
sensor, AT-MEGA328 microcontroller and ESP8266 Wi-Fi
module.
3. DESCRIPTION OF THE PROJECT
In this design the hardware components that we use are:
 TEG Plate
 Boost Converter
 Battery
 Atmega-328 controller
 Wi-Fi Module
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 01 | Jan 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 2005
Fig -1: system block diagram
Fig -2: Circuit Diagram of System
3.1 TEG Plates
Fig -3: TEG plate
Features:
 Designed specifically for power generation.
 Contain thermal elements formulated for better
power generation.
 Requires 90 degree temperature difference to
generate with full efficiency.
 Sealed for moisture protection and
 High-temperature 150°C, withNMstatic protection.
 Small and lightweight, convenient for use.
 2nd generation booster module with step-up
transformer.
3.2 Boost converter
Fig -4: Boost Converter
Features:
• Input voltage: 0.9-5V DC
• Output voltage: 5V DC
• Output Current: 500-600mA
• 96% conversion efficiency
3.3 Battery 4V, 1 AHr Sealed lead acid
The rechargeable batteries are lead-lead dioxide
systems. The dilute sulfuric acid electrolyte is absorbed
by separators and plates and thus do not move. Should
the battery be accidentally overcharged producing
hydrogen and oxygen, special a method valves allow the
gases to flee thus avoiding excessive pressure build-up.
Fig -5: Sealed Lead Acid Battery
Features:
• Absorbent Glass Mat (AGM) technology for
efficient gas recombination of up to 99% and freedom
from electrolyte maintenance or water adding.
• Can be mounted in any orientation.
• Computer designed lead, calcium tin alloy grid for high
power density.
• Long service life, float or cyclic
• Maintenance-free operation
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 01 | Jan 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 2006
3.4 Microcontroller ATMEGA328:
Fig- 6: Pin diagram of Atmega328 microcontroller
Features:
• 28 pin IC with 20 GPIO pins
• Inbuilt 6 channel ADC
• 2kb SRAM, 1kb EEPROM
• 32 General purpose registers
• Works on 5V
• Low power Sleep mode
• Multiple software tool support
3.5 Wi-Fi Module
Fig- 7:Wi-Fi Module
The ESP8266 Wi-Fi Module may be a self-contained SOC
with integrated TCP/IP protocol stack which will give any
microcontroller access to your Wi-Fi network. The ESP8266
is capable of either hosting an application or offloading all
Wi-Fi networking functions from another application
processor. Each ESP8266 module comes pre-programmed
with an AT command set firmware, meaning, you'll simply
hook this up to your Arduino device and acquire about the
utmost amount Wi-Fi-ability as a Wi-Fi Shield offers (and
that's just out of the box)! The ESP8266 module is a
particularly cost effective boardwithanenormous,and ever
growing, community. This module features a strong enough
on-board processing and storage capability that allows it to
be integrated with the sensors and other applicationspecific
devices through its GPIOs with minimal development up-
front and minimal loading during runtime. Its high degree of
on-chip integration allows for minimal external circuitry,
including the front-end module, is supposed to occupy
minimal PCB area.
Specifications:
• Power Supply: +3.3V
• Current Consumption: 100mA
• Built-in low power 32-bit MCU
• Supports Deep sleep
4. RESULT
Times (sec) Voltage(V)
60 4.18
120 6.56
180 7.25
240 7.99
300 10.04
360 11.21
420 12.24
480 13.35
540 14.77
600 14.85
680 14.77
Table- 1: Data table for voltage and time
Chart- 1: Voltage vs Time Curve.
Fig. represents the voltage generation with respect to the
time according to the data of table . The figure shows that
voltage increases proportionally with time. after 9 minutes
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 07 Issue: 01 | Jan 2020 www.irjet.net p-ISSN: 2395-0072
© 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 2007
the output voltage of that TEG plate goes on saturationmode.
And the output voltage is around 14 to 15V.
5. CONCLUSION
Satisfying energy requirement of world is crucial
task. In this project, we are trying to implement a prototype
which will be helpful for energy generation in future. We
studied different energy generation system and designed
one on the basis of knowledge obtained from other systems.
Though deign is ready, actual implementation of
prototype will begin in next phase of project, in which we
will measure and analyze the output power generated by
TEG system. To achieve a target temperature difference
between two sides of TEG will be challenging
6. REFERENCES
[1] B.Praveena, A. Sowmiya, P.Logeshwari, Chaitanya
Chiddarwar, “Thermo Electric Generator Module in
Driving the Vehicle and Monitoring using IoT”,
Proceedings of the Second International Conference on
Inventive Systems and Control (ICISC 2018).
[2] Apurb Das, Rohith Kumar T, Gourishankar S, “A Novel
Method for Modeling of Thermo Electric Coolers”, 2017
7th International Conference on Power Systems (ICPS)
College of Engineering Pune, India. Dec 21-23, 2017.
[3] Rajkumar.V, JayaramDurgaManian, Hariharavarshan,
“Recovering Energy from the exhaust heat in vehicles
using Thermo Electric Generator”, IEEE International
conference on Circuit, power and computing
technologies, 2015.
[4] C. T. Hsu, G. Y. Huang, “An effective Seebeck coefficient
obtained by experimental result so thermoelectric
generator module,” Applied Energy, vol. 88, pp. 5173–
5179, Dec. 2011.
[5] Andrea Montecucco, Jonathan Siviter, “The effect of
temperature mismatch on the thermo electric
generators electrically connected in seriesandparallel,”
Applied Energy, vol.123, pp. 47–54, Jun. 2014.

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  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 01 | Jan 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 2004 Electricity Generation from Waste Heat and Safety from Gas Leakage Vikas Devkate1, Mangesh Gite2, Abhijit Dandale3, Prof. Amol Varade4 1,2,3student, Dept. of Electrical Engineering, AVCOE, Sangamner, Maharashtra, India. 4Assistant Pofesser, AVCOE, Sangamner, Maharashtra, India ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract- In India, gas stove is use for cooking in almost every house. During this, some amount of heat generatedbyflamesis get wasted due to open air. In this project we propose a gas stove with TEG plates. In which extra heat is use by TEG plates to generate electricity. Voltage is produce due to temperature difference between terminal of TEG plate. The produced voltage is not sufficient to store in battery. So the voltage is boosted up to required level using a DC-DC converter. The boosted up voltage is saved in battery that is used as a backup. Due to regular use of gas stove, there is always a risk of gas leakage. Here we are also adding an IOT based gas leak detection and alert system in this project. This feature will run on energy generated by TEG plates. So no external energy is required for this feature. Gas leakage and alert will be done using LPG gas sensor, ATmega 328 microcontroller and ESP8266 Wi-Fi module. Key Words: 1. peltier plate 2. Gas sensor(MQ2) 3. IoT 4. Gas stove 1. INTRODUCTION In the 21st century need of energy and humiliation of environment are among the major two problems. Thermoelectric devices provide a answer to such problems. Thermo electric devices are very small in size and thus finds a good range of application in areas like military, marine, space rovers, industry, food and packaging industry etc. A thermoelectric generator is a device whichconvertsthermal energy into electrical energy due to the presence of temperature gradient . TEG has many advantages that it has no mechanical parts, environmental friendly and maintenance is easy . Thermo electric generator (TEG) module is used here, which generates electrical energyfrom the excess heat generated and not used during cooking on gas stove. The waste heat can be utilized and therefore reduces the use of fossil fuels and thereby pollution can be reduced to some extent . In India, gas stove is use for cooking in almost every house. During this, some amountofheatgenerated byflames is get wasted due to open air. In this project we propose a gas stove with TEG plates. In which extra heat is use by TEG plates to generate electricity. Due to the temperature difference between two sides of TEG plate a voltage (current) is produced between bothterminals.Theproduced voltage is not sufficient to store in battery. So the voltage is boosted up to required level using a DC-DC converter. The boosted up voltage is saved in battery that is used as a backup. Due to regular use of gas stove, there isalwaysa risk of gas leakage. Here we are also addinganIOT basedgasleak detection and alert system in this project. This feature will run on energy generated by TEG plates. So no external energy is required for this feature. 2. NEED Out of the many things, there are major reasons for development of this project. Which are: Electricity Crises in the world: Electricity is critical aspect for economic growth of India. The country is on the fast course of growth but to keep the momentum of growth high, availability of uninterrupted powersupplyisa must.India needselectricity to growth of every industry, be it large-scale or small scale, manufacturing, healthcare or education. To satisfy the need of electricity, we always need to search for energy generation systems with better performance and less environmental damage, free from pollution. Sea is the unlimited source of energy. So in this project we are developing prototype for electricitygenerationsystemusing waste heat. Safety from gas leak & fire accident Due to regular use of gas stove,thereisalwaysa risk of gas leakage. There are many victims of domestic gas leak in India and world every year. To minimize this problem, we are adding an IOT based gas leak detection and alert system in this project. This feature will run on energy generated by TEG plates. So no extra energy is required for this safety feature. Gas leakage and alert will be done using LPG gas sensor, AT-MEGA328 microcontroller and ESP8266 Wi-Fi module. 3. DESCRIPTION OF THE PROJECT In this design the hardware components that we use are:  TEG Plate  Boost Converter  Battery  Atmega-328 controller  Wi-Fi Module
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 01 | Jan 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 2005 Fig -1: system block diagram Fig -2: Circuit Diagram of System 3.1 TEG Plates Fig -3: TEG plate Features:  Designed specifically for power generation.  Contain thermal elements formulated for better power generation.  Requires 90 degree temperature difference to generate with full efficiency.  Sealed for moisture protection and  High-temperature 150°C, withNMstatic protection.  Small and lightweight, convenient for use.  2nd generation booster module with step-up transformer. 3.2 Boost converter Fig -4: Boost Converter Features: • Input voltage: 0.9-5V DC • Output voltage: 5V DC • Output Current: 500-600mA • 96% conversion efficiency 3.3 Battery 4V, 1 AHr Sealed lead acid The rechargeable batteries are lead-lead dioxide systems. The dilute sulfuric acid electrolyte is absorbed by separators and plates and thus do not move. Should the battery be accidentally overcharged producing hydrogen and oxygen, special a method valves allow the gases to flee thus avoiding excessive pressure build-up. Fig -5: Sealed Lead Acid Battery Features: • Absorbent Glass Mat (AGM) technology for efficient gas recombination of up to 99% and freedom from electrolyte maintenance or water adding. • Can be mounted in any orientation. • Computer designed lead, calcium tin alloy grid for high power density. • Long service life, float or cyclic • Maintenance-free operation
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 01 | Jan 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 2006 3.4 Microcontroller ATMEGA328: Fig- 6: Pin diagram of Atmega328 microcontroller Features: • 28 pin IC with 20 GPIO pins • Inbuilt 6 channel ADC • 2kb SRAM, 1kb EEPROM • 32 General purpose registers • Works on 5V • Low power Sleep mode • Multiple software tool support 3.5 Wi-Fi Module Fig- 7:Wi-Fi Module The ESP8266 Wi-Fi Module may be a self-contained SOC with integrated TCP/IP protocol stack which will give any microcontroller access to your Wi-Fi network. The ESP8266 is capable of either hosting an application or offloading all Wi-Fi networking functions from another application processor. Each ESP8266 module comes pre-programmed with an AT command set firmware, meaning, you'll simply hook this up to your Arduino device and acquire about the utmost amount Wi-Fi-ability as a Wi-Fi Shield offers (and that's just out of the box)! The ESP8266 module is a particularly cost effective boardwithanenormous,and ever growing, community. This module features a strong enough on-board processing and storage capability that allows it to be integrated with the sensors and other applicationspecific devices through its GPIOs with minimal development up- front and minimal loading during runtime. Its high degree of on-chip integration allows for minimal external circuitry, including the front-end module, is supposed to occupy minimal PCB area. Specifications: • Power Supply: +3.3V • Current Consumption: 100mA • Built-in low power 32-bit MCU • Supports Deep sleep 4. RESULT Times (sec) Voltage(V) 60 4.18 120 6.56 180 7.25 240 7.99 300 10.04 360 11.21 420 12.24 480 13.35 540 14.77 600 14.85 680 14.77 Table- 1: Data table for voltage and time Chart- 1: Voltage vs Time Curve. Fig. represents the voltage generation with respect to the time according to the data of table . The figure shows that voltage increases proportionally with time. after 9 minutes
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 07 Issue: 01 | Jan 2020 www.irjet.net p-ISSN: 2395-0072 © 2020, IRJET | Impact Factor value: 7.34 | ISO 9001:2008 Certified Journal | Page 2007 the output voltage of that TEG plate goes on saturationmode. And the output voltage is around 14 to 15V. 5. CONCLUSION Satisfying energy requirement of world is crucial task. In this project, we are trying to implement a prototype which will be helpful for energy generation in future. We studied different energy generation system and designed one on the basis of knowledge obtained from other systems. Though deign is ready, actual implementation of prototype will begin in next phase of project, in which we will measure and analyze the output power generated by TEG system. To achieve a target temperature difference between two sides of TEG will be challenging 6. REFERENCES [1] B.Praveena, A. Sowmiya, P.Logeshwari, Chaitanya Chiddarwar, “Thermo Electric Generator Module in Driving the Vehicle and Monitoring using IoT”, Proceedings of the Second International Conference on Inventive Systems and Control (ICISC 2018). [2] Apurb Das, Rohith Kumar T, Gourishankar S, “A Novel Method for Modeling of Thermo Electric Coolers”, 2017 7th International Conference on Power Systems (ICPS) College of Engineering Pune, India. Dec 21-23, 2017. [3] Rajkumar.V, JayaramDurgaManian, Hariharavarshan, “Recovering Energy from the exhaust heat in vehicles using Thermo Electric Generator”, IEEE International conference on Circuit, power and computing technologies, 2015. [4] C. T. Hsu, G. Y. Huang, “An effective Seebeck coefficient obtained by experimental result so thermoelectric generator module,” Applied Energy, vol. 88, pp. 5173– 5179, Dec. 2011. [5] Andrea Montecucco, Jonathan Siviter, “The effect of temperature mismatch on the thermo electric generators electrically connected in seriesandparallel,” Applied Energy, vol.123, pp. 47–54, Jun. 2014.