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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2664
Design and Fabrication of Mechanized Stair
Sumedh Ingle1, Anshul Gupta2, Rohit Chauhan3, Kamlesh Naik4
1Student(M-Tech) Department of Mechanical Engineering(Production),GCOE Amravati, Maharashtra, India.
2Student(MBA) Marketing DYP Pune, Maharashtra, India.
3Working(Operation Officer at Indian Oil Sky Tanking) Delhi, India
4Working(Operation Officer at Indian Oil Sky Tanking) Delhi, India
---------------------------------------------------------------------***----------------------------------------------------------------------
Abstract - Generally at many places there is no provision
for disable people to climb the stairs with the help of this
mechanized stairs the person will able to do it. The objective
is to transmute the staircase into ramp or platform, so that
lame or disable people can make use of it. It is a
amalgamation of stairs and ramp so it can use alternately
whenever needed, it is a type of portative stairs.
Involvement of such mechanized things will help to reduce
human work. The main rationale behind working on this
topic is to reduce human effort in day to day life and
vanquish the difficulties. The work is done to bring the
conceptual idea into reality.
Key Words: Transmute, Amalgamation, Portative,
Requisite, Ergonomically.
1. Introduction
Today’s world is of new technology, development and
evolution so rapid working machine and equipments are
requisite. New contraption and techniques is being
incessant developed to manufacture effort reducing
products at cheaper rates.
A Stair is a combination of steps by which people may
pass from one level to another. It is a contiguous set
connecting two floor or surface on different level. Stairs
are constructional design to bridge up the two platforms
which are not on the same level. Stair case may be of
different design like straight, circular as per execution or
constructional design they are used. Some alternatives to
stairs are elevators, stair lifts and inclined moving walk
ways. Ergonomically and for safety perception, stairs must
have good construction so that people can comfortably
utilize them.
1.1 Concept of Mechanized Stairs.
The main concept of mechanized stairs is create a
combination of stair and ramp by implementing
mechanical linkages, different mechanism so that it can be
use simultaneously as a stair or ramp as per use or need.
As per contemplate there is a major predicament for
disable people for climbing stairs so this idea was
conceptualized by integrating with mechanical systems.
By considering the concept the fabrication was carried out
to prepare the stairs by fulfilling three basic requirements
economic viability, technical feasibility and social
acceptance.
Fig:1 Conceptual Design.[1]
2. Constructional factors and working.
It consists of main body which is a right angle triangle
support structure which holds and supports all the parts.
All the load of the body and element is sustained by
adjustable stand. Motion to the treads is provided with the
help of worm gear, which are mounted over the worm rod,
which is supported by the bearings at both ends. Each
worm is locked with the help of keys at particular distance,
motion carried by worm is then transfer to the spur gear.
Spur gear motion is directly translated to the motion of the
treads.
Fig:2 Fabricated Stairs
Stairs are totally based on simple mechanism which
provide up and slant motion to the tread. In general
condition it can be used as normal stairs, when crank or
motion is provided to the worm rod and the same motion is
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2665
gained by the worm which is meshed with the spur gears.
As the spur gear is attached with tread rod the same
motion is obtained by the tread frame and its start
converting to ramp. Same time the links are also operated
due to the motion of tread which give rigid construction to
the stairs. On converting into stairs it is provided with the
self locking system with the help of worm mechanism.
Fig:3 Converted Ramp.
2. 2 Fabrication Specification.
Sr.
no
Name of
parts
Material
used
specification
1 Frame Mild steel L- shaped m/s angle
frame =2, L-shaped bar
164cm, Frame used for
treads having square
cross section 3×3cm2,
m/s bar used for
connecting two stands is
made up of rectangular
cross section 5×2.5cm2
2 Treads Plywood Rectangular tread of
76×33cm2 having of
thickness of 2cm,
surrounded by tread
frame of 82×38cm2.
Vertical distance between
two steps 21cm.
3 Spur gear SAE 1045 Number of teeth=15,
Module=1, Bore diameter
1.4cm, Hub
diameter=2.5cm, Number
of spur gear used 8.
4 Worm
gear
SAE 2320 Length of worm 5.5cm,
Type of worm single
threaded, Single
enveloping, Pitch 0.4cm,
Face width 2cm, Bore
diameter 2.4cm, Number
of worm 4.
5 Bearings Tin base
babbits
Deep groove ball bearing,
Bearing diameter 5.04cm,
Bearing number 0310
6 Rod Steel rod Tread rod diameter
1.6cm, Length of tread
rod 86cm,
Worm rod diameter
1.4cm, Length of worm
rod 130cm.
7 Links Mild steel Two bar link mechanism
is used, All links are
connected to master link,
Length 110cm, Width
3cm, Thickness 0.4cm.
First tread consist of two
links 1st link length17cm,
2nd link length22cm.
Second tread link length
22cm,
Third tread link length
22cm,
Fourth tread consist of
two links 1st link length
15cm, 2nd link length
23cm.
8 Frame
stand
Mild steel It is type of adjustable
stand which height can be
adjusted, Original length
78cm and can be
converted up to 55cm.
Table no.1 Fabrication specification
3. Result
Overall stairs can sustain a load of 90 to 105kg, by
knowing the exact dimensions of upper and lower
platforms stairs with exact dimensions can be produce.
The load bearing capacity can be increased by using
suitable materials, durable stairs can be produce and also
weight of the stairs can be reduce by using materials like
aluminum alloys and carbon fiber.
4. Conclusion
Experience through recent studies reveals that ramp and
stairs are used separately, by introducing mechanized
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2666
stairs it can be used with ease and it is practically
beneficial. Various other mechanisms can also implement
for the same process, it can be automated by using electric
motors for giving motion to worm rod. By using different
materials strength, load bearing capacity, resistant to
weather can be improve. Sensor and alarms can be
installed for safety purpose.
REFERENCES
[1] Chan wen jie (2013) “Convertible ramp”
conceptual design.
[2] Mayank Sharma, Deepak Parashar, Er. Anil Kumar
(2018) “Comparative Study Of Staircase With
Various Support Conditions Using Staad.Pro”
IRJET, volume 05.
[3] Zhi-Wei CAO, Chen BIAN, Chun-Yi XU (2014)
“Analysis of the Interaction between Stair and
Frame under Horizontal Earthquake Action Based
on ETABS” ICMCE.
[4] David R. Bassett, Ray Browning, Scott A. conger,
Dana L. Wolff, Jennifer I. Flynn (2013)
“Architectural Design And Physical Activity: An
Observational Study Of Staircase And Elevator Use
In Different Buildings” JPAH.
[5] B. D. Shiwalkar(2015) “Design Data For Machine
Elements” data book Denett & Co.

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Mechanized Stairs Design and Fabrication

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2664 Design and Fabrication of Mechanized Stair Sumedh Ingle1, Anshul Gupta2, Rohit Chauhan3, Kamlesh Naik4 1Student(M-Tech) Department of Mechanical Engineering(Production),GCOE Amravati, Maharashtra, India. 2Student(MBA) Marketing DYP Pune, Maharashtra, India. 3Working(Operation Officer at Indian Oil Sky Tanking) Delhi, India 4Working(Operation Officer at Indian Oil Sky Tanking) Delhi, India ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract - Generally at many places there is no provision for disable people to climb the stairs with the help of this mechanized stairs the person will able to do it. The objective is to transmute the staircase into ramp or platform, so that lame or disable people can make use of it. It is a amalgamation of stairs and ramp so it can use alternately whenever needed, it is a type of portative stairs. Involvement of such mechanized things will help to reduce human work. The main rationale behind working on this topic is to reduce human effort in day to day life and vanquish the difficulties. The work is done to bring the conceptual idea into reality. Key Words: Transmute, Amalgamation, Portative, Requisite, Ergonomically. 1. Introduction Today’s world is of new technology, development and evolution so rapid working machine and equipments are requisite. New contraption and techniques is being incessant developed to manufacture effort reducing products at cheaper rates. A Stair is a combination of steps by which people may pass from one level to another. It is a contiguous set connecting two floor or surface on different level. Stairs are constructional design to bridge up the two platforms which are not on the same level. Stair case may be of different design like straight, circular as per execution or constructional design they are used. Some alternatives to stairs are elevators, stair lifts and inclined moving walk ways. Ergonomically and for safety perception, stairs must have good construction so that people can comfortably utilize them. 1.1 Concept of Mechanized Stairs. The main concept of mechanized stairs is create a combination of stair and ramp by implementing mechanical linkages, different mechanism so that it can be use simultaneously as a stair or ramp as per use or need. As per contemplate there is a major predicament for disable people for climbing stairs so this idea was conceptualized by integrating with mechanical systems. By considering the concept the fabrication was carried out to prepare the stairs by fulfilling three basic requirements economic viability, technical feasibility and social acceptance. Fig:1 Conceptual Design.[1] 2. Constructional factors and working. It consists of main body which is a right angle triangle support structure which holds and supports all the parts. All the load of the body and element is sustained by adjustable stand. Motion to the treads is provided with the help of worm gear, which are mounted over the worm rod, which is supported by the bearings at both ends. Each worm is locked with the help of keys at particular distance, motion carried by worm is then transfer to the spur gear. Spur gear motion is directly translated to the motion of the treads. Fig:2 Fabricated Stairs Stairs are totally based on simple mechanism which provide up and slant motion to the tread. In general condition it can be used as normal stairs, when crank or motion is provided to the worm rod and the same motion is
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2665 gained by the worm which is meshed with the spur gears. As the spur gear is attached with tread rod the same motion is obtained by the tread frame and its start converting to ramp. Same time the links are also operated due to the motion of tread which give rigid construction to the stairs. On converting into stairs it is provided with the self locking system with the help of worm mechanism. Fig:3 Converted Ramp. 2. 2 Fabrication Specification. Sr. no Name of parts Material used specification 1 Frame Mild steel L- shaped m/s angle frame =2, L-shaped bar 164cm, Frame used for treads having square cross section 3×3cm2, m/s bar used for connecting two stands is made up of rectangular cross section 5×2.5cm2 2 Treads Plywood Rectangular tread of 76×33cm2 having of thickness of 2cm, surrounded by tread frame of 82×38cm2. Vertical distance between two steps 21cm. 3 Spur gear SAE 1045 Number of teeth=15, Module=1, Bore diameter 1.4cm, Hub diameter=2.5cm, Number of spur gear used 8. 4 Worm gear SAE 2320 Length of worm 5.5cm, Type of worm single threaded, Single enveloping, Pitch 0.4cm, Face width 2cm, Bore diameter 2.4cm, Number of worm 4. 5 Bearings Tin base babbits Deep groove ball bearing, Bearing diameter 5.04cm, Bearing number 0310 6 Rod Steel rod Tread rod diameter 1.6cm, Length of tread rod 86cm, Worm rod diameter 1.4cm, Length of worm rod 130cm. 7 Links Mild steel Two bar link mechanism is used, All links are connected to master link, Length 110cm, Width 3cm, Thickness 0.4cm. First tread consist of two links 1st link length17cm, 2nd link length22cm. Second tread link length 22cm, Third tread link length 22cm, Fourth tread consist of two links 1st link length 15cm, 2nd link length 23cm. 8 Frame stand Mild steel It is type of adjustable stand which height can be adjusted, Original length 78cm and can be converted up to 55cm. Table no.1 Fabrication specification 3. Result Overall stairs can sustain a load of 90 to 105kg, by knowing the exact dimensions of upper and lower platforms stairs with exact dimensions can be produce. The load bearing capacity can be increased by using suitable materials, durable stairs can be produce and also weight of the stairs can be reduce by using materials like aluminum alloys and carbon fiber. 4. Conclusion Experience through recent studies reveals that ramp and stairs are used separately, by introducing mechanized
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 2666 stairs it can be used with ease and it is practically beneficial. Various other mechanisms can also implement for the same process, it can be automated by using electric motors for giving motion to worm rod. By using different materials strength, load bearing capacity, resistant to weather can be improve. Sensor and alarms can be installed for safety purpose. REFERENCES [1] Chan wen jie (2013) “Convertible ramp” conceptual design. [2] Mayank Sharma, Deepak Parashar, Er. Anil Kumar (2018) “Comparative Study Of Staircase With Various Support Conditions Using Staad.Pro” IRJET, volume 05. [3] Zhi-Wei CAO, Chen BIAN, Chun-Yi XU (2014) “Analysis of the Interaction between Stair and Frame under Horizontal Earthquake Action Based on ETABS” ICMCE. [4] David R. Bassett, Ray Browning, Scott A. conger, Dana L. Wolff, Jennifer I. Flynn (2013) “Architectural Design And Physical Activity: An Observational Study Of Staircase And Elevator Use In Different Buildings” JPAH. [5] B. D. Shiwalkar(2015) “Design Data For Machine Elements” data book Denett & Co.