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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4628
Analysis of steel silos subjected to wind load with
Various slenderness Ratios
Harshawardhan G. Patil1, P.S. Patil2
1 M. Tech. student, Dept. of Civil-structural Engineering, RIT, Maharashtra, India
2Professor, Dept. of Civil-structural Engineering¸ RIT, Maharashtra, India
---------------------------------------------------------------------***---------------------------------------------------------------------
Abstract – Steel silos are constructing in very thin shells and
widely used in various industries for storing granular and
powdery materials such as cement, coal, wheatetc. thepresent
research work studied to find out the structural behavior of
circular thin-walled steel silos subjected to wind load with
various slenderness ratios. The study included the
determination of shell stresses and deformational behavior of
steel silos with proposed Load Cases WE (windandemptysilo)
and WF (wind and full silo). Three silos with same capacities
with slenderness ratios like slender, intermediate, and squat
prepared for analysis. Its aim to know how the steel silos
behave under the wind pressure and from that collect useful
information for the design of steel silos. The finite element
models are prepared in SAP2000 Software.
Key Words: Steel silo, Wind load, Slenderness, SAP2000.
1. INTRODUCTION
The silos are widely used in various industries
such as Food industries, Agricultural industries, Oil
industries and many more for storing huge quantities of
granular solids and liquids such as cement, sand, oil,
molasses etc. The silos are made withmaterialslikeconcrete
and steel. This type of structure is not only subjected to
gravity load, but also there is an effect of lateral load in this
structure. The lateral load may be wind or seismic load.
When a cylindrical structure having circular cross section is
subjected to wind loading then there will be an ovalization
phenomenon and an associated considerabledeformation in
the cross section of the silo wall. Various past investigations
indicates that when the height to diameter ratio is less than
or equal to 1 (H/D”1) then this ovalisation phenomenon
does not produce severe deformation to the said structure.
But, when this height to diameter ratio exceeds 1 (H/D>1)
then this ovalization anddeformationplaysa verysignificant
role in design of the cylindrical wall. Due to the ovalisation
phenomenon the shell wall will get deformed and this
deformation is totally different as compared to the beam
bending deformation.
They are typically construct in circular shape because it is
the most efficient way to withstand the force from the
uniform pressure applied to the inside surface of silos.
Generally Silos are made with steel material because they
are much lighter and also puts less self loads on the
foundation. They construct in thin-walled structure, hence
they are prone to buckling due to horizontal wind pressure.
1.1 Steel Silos
Steel silos are widely used mostly for storing large quantity
of granular or bulk solids and have been construct rapidlyin
many industries. The use of silos as a storage structure is
very important in food industries, cement plant, power
station and similar industries for effectively store the bulk
material and supply all through the year. The bulk storage of
material in silos has more advantages over the other forms
of storage. Steel silos are commonly constructed in circular
shape and may be ground supported withthedegradingarm
which helps to remove the stored material effectively. The
structural design of steel silos consists mainly two parts; its
shell wall and its foundation. The silo design is generally
based on wind load and material which stored into the silo.
The foundation is designed according to the moment and
axial loads resulting from the shell wall and the Bearing
capacity of supporting soil. The wind speed will also vary
due to the surrounding area and height of silo. The increase
factor of wind speeds is higher in open areas than in highly
vegetated areas.
2 LOADS ON SILO WALL
The silo walls are subjected to the both horizontal and
vertical load. The horizontal load due to the horizontal
pressure and vertical load due to the friction between the
wall surface and stored material in silo. The intensity of this
pressure may be symmetric or non-symmetric and depend
on whether silo is being filled or discharged. The horizontal
pressure gives the circumferential tension and frictional
pressure gives additional axial compression onvertical wall.
2.1 Loads on silo
Generally the silos are analyzed by using Janssen’s Theory,
and it shows that the pressure distribution is influenced by
the size and shape, moisture and temperature, densityofthe
stored material also the pressure variation is changed if the
slenderness ration of silo are changed when the slenderness
ration is high the pressure exerted bystoredmaterial onside
wall is less as compare to less slenderness ratio. Foranalysis
of circular silos there are three types of load considered
which causes by a stored material in silo.
1) Horizontal load due to horizontal pressure (Ph) acting on
the side wall.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4629
2)Vertical load due to thevertical pressure (Pv) acting on the
cross-sectional area of the silo filling.
3)Frictional wall load due tothe frictional wall pressure(Pw)
introduced onto the wall due to the wall frication.
3 MODELLING AND ANALYSIS
Generally the diameter and height of silos usually depends
upon the size of the ground area available and the volume of
required to be stored. Consider S.B.C. of soil and cost of
making foundation suitable for recommended height. For
shell wall mild steel plates are used,thethicknessofplatesin
bottom, shell and roof taken as per recommendations in IS
codes. The joints in the plates welded by butt weld and done
with smooth surface and water tight.The bottomplatesshall
be v- grooved and welded with butt welding, also mild steel
strips 60mm width and 6mm thick provided on weld, and
permissible stresses for the bottom, shell and roof of the
tank shall be accordance with the IS 800-1962. Silos analyze
by wind load accordance with IS 875.
For analysis of silos three models are prepared with
different slenderness ratios using SAP2000 software.
The construction of silos in steel plates of IS: 2062-2006
(GRADE-E250A) plate is a low carbon steel that exhibits
good strength. It is easy to machine and fabricate and can be
securely welded. E250A is a common structural steel plate
that can be galvanized to provide increased corrosion
resistance. Tensile strength of E250A steel plate is 250
N/mm^2
Details of models:
Table -1: Parameters considered for modeling.
Parameter Model No.1 Model No.2 Model No.3
Height (m) 42 37 32
Diameter (m) 10 15 20
Slenderness
Ratio
4.2 2.46 1.6
Thickness of
plate
10mm 10mm 10mm
Details of stored material:
Table -2: Properties of stored material.
Stored material Wheat
Bulk density 850 Kg/m^3
Angle of internal friction 28˚
3.1 Wind pressure assessment
The basic wind pressure, which varies along the height of
the silo, has been calculated as per IS 875 – 1987 (Part III)
Table -3: Wind load parameters.
Basic wind speed (Vb) 39 m/s.
Risk coefficient (K1) 1.06
Topography factor (K3) 1.00
Reduction factor 0.7
Design wind speed (Vz) K1xK2xK3xVb x 0.7
Design wind pressure (p) 0.60 x Vz kN/m2.
Table -4: Variation of wind pressure along the height of silo
Height up to (m) (K2)
40 1.15
30 1.06
20 1.01
15 0.97
10 0.91
4 Result and discussion
Model No.1) Slenderness ratio-4.2
Fig -1: Stress Contour of cylindrical wall of silo
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4630
Model No.2) Slenderness ratio-2.46
Fig -2: Stress Contour of cylindrical wall of silo
Model No.3) Slenderness ratio-1.6
Fig -3: Stress Contour of cylindrical wall of silo
Figures show that the stress contours of a circular wall of
silo which is considered for design of wall.
4.1 Silo with (WE) and (WF) condition
A) Deformation
Table -5: Maximum displacement in vertical wall
Model No. Deformation for
(WE)- mm
Deformation for
(WF)-mm
Model No1 71.64 56.58
Model No2 48.43 39.43
Model No3 21.32 32.30
Chart-1: Maximum displacement in vertical wall
From chart no. 1 it is observed that the maximum deflection
values obtained from (WE) condition with high slenderness
ratio than the (WF) condition for model no. 1 and 2. Model
no. 3 shows exactly opposite behavior than other models.
B) Hoop stress
Table -5: Maximum hoop stress in vertical wall
Model No. Hoop stress for
(WE)- N/mm2
Hoop stress for
(WF)- N/mm2
Model No1 70.34 84.26
Model No2 98.32 170.65
Model No3 120.76 242.12
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4631
Chart-2: Maximum hoop stress in vertical wall
From chart no. 2 it is observed that the maximum hoop
stress occurs in (WF) condition with less slenderness ratio
than the (WE) condition.
5 CONCLUSIONS
The analysis shows that the deflection values are critical in
windward side at middle half heightofsilo(i.e.around0.35H
to 0.70H) of the side wall when it is in empty as well as full
condition. The hoop stresses aremaximumatneartoground
level (i.e. about 1 m high from groundlevel) whensilosarein
(WF) condition, and further they are reduced towards the
top of silo. Hoop stresses are producedduetotheovalisation
effect of the cylindrical wall. At the junctions of silo side wall
and bottom base plate hoop stresses are large.
ACKNOWLEDGEMENT
I extend my sincerest gratitude to my parents, my Guide,
head of program, head of dept., and my well-wishers who
helped me in all situations whenever needed during this
project completion. Also I have to express out -appreciation
to the Mr. Sadanand B. Sabnis. (Shantadurga Consultants,
Kolhapur) for shearing their pearlsofwisdomwithusduring
the course of research.
REFERENCES
(1) Adem Dogangun, Zeki Karaca (2009) – “Cause of Damage
and Failures in Silo Structures” Journal of Performance of
ConstructedFacilities,Vol.23,No.2,April 1,2009. ASCE,ISSN
0887-3828/2009, pp. 65–71.
(2) Arash Raeesi, H. Ghaednia (2017) - “Failure analysis of
steel silos subject to wind load” Elsevier journal of
‘Engineering FailureAnalysis’ Vol. 79, 26 April 2017, pp. 749-
761.
(3)Lei Chen, J. Michael Rotter (2012)- “Buckling of anchored
cylindrical shells of uniform thickness under wind load”
Elsevier journal of ‘Engineering Structure’ Vol. 41, 26 April
2012, pp. 199-208.
(4) Luis A. Godoy (2016) – “Buckling of vertical oil storage
steel tanks:Reviewofstaticbucklingstudies”Elsevierjournal
of ‘Thin walled structures’ Vol. 103, 2016, pp. 1-21.
(5) Qing-shuai Cao, Yang Zhao (2016) “Structural system and
buckling design of cellular steel silos” Elsevier journal of
‘Constructional Steel Research’ Vol. 129, 24 Nov. 2016, pp.
227-239.
(6) Ru Zhang, Yang Zhao, Qing Shuai Cao (2018)- “Wind
induced buckling of large circular steel silos with various
slenderness” Elsevier journal of ‘Thin-Walled Structure’ Vol.
130, 04 May 2018, pp. 101-103.
(7)ShervinMaleki,Alireza Moazezi Mehretehran(2018)-“3D
wind buckling analysis of long steel corrugated silos with
vertical stiffeners” Elsevier journal of ‘Engineering Failure
Analysis’ Vol. 90, available on 20 March 2018, pp. 156-164.
BIOGRAPHIES
Mr. Harshawardhan G. Patil, PG
Student, M.Tech, Structural
Engineering, at Rajarambapu
Institute of Technology,
Rajaramnagar. Graduated from
Shivaji University, Kolhapur.
Dr. P.S. Patil is presently working as
Head of Program, M. Tech.Structural
Engineering, RIT and also workedas
Head, Department of Civil
Engineering at RIT.
uthor
Photo
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Analysis of steel silos subjected to wind load with various slenderness ratios

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4628 Analysis of steel silos subjected to wind load with Various slenderness Ratios Harshawardhan G. Patil1, P.S. Patil2 1 M. Tech. student, Dept. of Civil-structural Engineering, RIT, Maharashtra, India 2Professor, Dept. of Civil-structural Engineering¸ RIT, Maharashtra, India ---------------------------------------------------------------------***--------------------------------------------------------------------- Abstract – Steel silos are constructing in very thin shells and widely used in various industries for storing granular and powdery materials such as cement, coal, wheatetc. thepresent research work studied to find out the structural behavior of circular thin-walled steel silos subjected to wind load with various slenderness ratios. The study included the determination of shell stresses and deformational behavior of steel silos with proposed Load Cases WE (windandemptysilo) and WF (wind and full silo). Three silos with same capacities with slenderness ratios like slender, intermediate, and squat prepared for analysis. Its aim to know how the steel silos behave under the wind pressure and from that collect useful information for the design of steel silos. The finite element models are prepared in SAP2000 Software. Key Words: Steel silo, Wind load, Slenderness, SAP2000. 1. INTRODUCTION The silos are widely used in various industries such as Food industries, Agricultural industries, Oil industries and many more for storing huge quantities of granular solids and liquids such as cement, sand, oil, molasses etc. The silos are made withmaterialslikeconcrete and steel. This type of structure is not only subjected to gravity load, but also there is an effect of lateral load in this structure. The lateral load may be wind or seismic load. When a cylindrical structure having circular cross section is subjected to wind loading then there will be an ovalization phenomenon and an associated considerabledeformation in the cross section of the silo wall. Various past investigations indicates that when the height to diameter ratio is less than or equal to 1 (H/D”1) then this ovalisation phenomenon does not produce severe deformation to the said structure. But, when this height to diameter ratio exceeds 1 (H/D>1) then this ovalization anddeformationplaysa verysignificant role in design of the cylindrical wall. Due to the ovalisation phenomenon the shell wall will get deformed and this deformation is totally different as compared to the beam bending deformation. They are typically construct in circular shape because it is the most efficient way to withstand the force from the uniform pressure applied to the inside surface of silos. Generally Silos are made with steel material because they are much lighter and also puts less self loads on the foundation. They construct in thin-walled structure, hence they are prone to buckling due to horizontal wind pressure. 1.1 Steel Silos Steel silos are widely used mostly for storing large quantity of granular or bulk solids and have been construct rapidlyin many industries. The use of silos as a storage structure is very important in food industries, cement plant, power station and similar industries for effectively store the bulk material and supply all through the year. The bulk storage of material in silos has more advantages over the other forms of storage. Steel silos are commonly constructed in circular shape and may be ground supported withthedegradingarm which helps to remove the stored material effectively. The structural design of steel silos consists mainly two parts; its shell wall and its foundation. The silo design is generally based on wind load and material which stored into the silo. The foundation is designed according to the moment and axial loads resulting from the shell wall and the Bearing capacity of supporting soil. The wind speed will also vary due to the surrounding area and height of silo. The increase factor of wind speeds is higher in open areas than in highly vegetated areas. 2 LOADS ON SILO WALL The silo walls are subjected to the both horizontal and vertical load. The horizontal load due to the horizontal pressure and vertical load due to the friction between the wall surface and stored material in silo. The intensity of this pressure may be symmetric or non-symmetric and depend on whether silo is being filled or discharged. The horizontal pressure gives the circumferential tension and frictional pressure gives additional axial compression onvertical wall. 2.1 Loads on silo Generally the silos are analyzed by using Janssen’s Theory, and it shows that the pressure distribution is influenced by the size and shape, moisture and temperature, densityofthe stored material also the pressure variation is changed if the slenderness ration of silo are changed when the slenderness ration is high the pressure exerted bystoredmaterial onside wall is less as compare to less slenderness ratio. Foranalysis of circular silos there are three types of load considered which causes by a stored material in silo. 1) Horizontal load due to horizontal pressure (Ph) acting on the side wall.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4629 2)Vertical load due to thevertical pressure (Pv) acting on the cross-sectional area of the silo filling. 3)Frictional wall load due tothe frictional wall pressure(Pw) introduced onto the wall due to the wall frication. 3 MODELLING AND ANALYSIS Generally the diameter and height of silos usually depends upon the size of the ground area available and the volume of required to be stored. Consider S.B.C. of soil and cost of making foundation suitable for recommended height. For shell wall mild steel plates are used,thethicknessofplatesin bottom, shell and roof taken as per recommendations in IS codes. The joints in the plates welded by butt weld and done with smooth surface and water tight.The bottomplatesshall be v- grooved and welded with butt welding, also mild steel strips 60mm width and 6mm thick provided on weld, and permissible stresses for the bottom, shell and roof of the tank shall be accordance with the IS 800-1962. Silos analyze by wind load accordance with IS 875. For analysis of silos three models are prepared with different slenderness ratios using SAP2000 software. The construction of silos in steel plates of IS: 2062-2006 (GRADE-E250A) plate is a low carbon steel that exhibits good strength. It is easy to machine and fabricate and can be securely welded. E250A is a common structural steel plate that can be galvanized to provide increased corrosion resistance. Tensile strength of E250A steel plate is 250 N/mm^2 Details of models: Table -1: Parameters considered for modeling. Parameter Model No.1 Model No.2 Model No.3 Height (m) 42 37 32 Diameter (m) 10 15 20 Slenderness Ratio 4.2 2.46 1.6 Thickness of plate 10mm 10mm 10mm Details of stored material: Table -2: Properties of stored material. Stored material Wheat Bulk density 850 Kg/m^3 Angle of internal friction 28˚ 3.1 Wind pressure assessment The basic wind pressure, which varies along the height of the silo, has been calculated as per IS 875 – 1987 (Part III) Table -3: Wind load parameters. Basic wind speed (Vb) 39 m/s. Risk coefficient (K1) 1.06 Topography factor (K3) 1.00 Reduction factor 0.7 Design wind speed (Vz) K1xK2xK3xVb x 0.7 Design wind pressure (p) 0.60 x Vz kN/m2. Table -4: Variation of wind pressure along the height of silo Height up to (m) (K2) 40 1.15 30 1.06 20 1.01 15 0.97 10 0.91 4 Result and discussion Model No.1) Slenderness ratio-4.2 Fig -1: Stress Contour of cylindrical wall of silo
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4630 Model No.2) Slenderness ratio-2.46 Fig -2: Stress Contour of cylindrical wall of silo Model No.3) Slenderness ratio-1.6 Fig -3: Stress Contour of cylindrical wall of silo Figures show that the stress contours of a circular wall of silo which is considered for design of wall. 4.1 Silo with (WE) and (WF) condition A) Deformation Table -5: Maximum displacement in vertical wall Model No. Deformation for (WE)- mm Deformation for (WF)-mm Model No1 71.64 56.58 Model No2 48.43 39.43 Model No3 21.32 32.30 Chart-1: Maximum displacement in vertical wall From chart no. 1 it is observed that the maximum deflection values obtained from (WE) condition with high slenderness ratio than the (WF) condition for model no. 1 and 2. Model no. 3 shows exactly opposite behavior than other models. B) Hoop stress Table -5: Maximum hoop stress in vertical wall Model No. Hoop stress for (WE)- N/mm2 Hoop stress for (WF)- N/mm2 Model No1 70.34 84.26 Model No2 98.32 170.65 Model No3 120.76 242.12
  • 4. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 03 | Mar 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 4631 Chart-2: Maximum hoop stress in vertical wall From chart no. 2 it is observed that the maximum hoop stress occurs in (WF) condition with less slenderness ratio than the (WE) condition. 5 CONCLUSIONS The analysis shows that the deflection values are critical in windward side at middle half heightofsilo(i.e.around0.35H to 0.70H) of the side wall when it is in empty as well as full condition. The hoop stresses aremaximumatneartoground level (i.e. about 1 m high from groundlevel) whensilosarein (WF) condition, and further they are reduced towards the top of silo. Hoop stresses are producedduetotheovalisation effect of the cylindrical wall. At the junctions of silo side wall and bottom base plate hoop stresses are large. ACKNOWLEDGEMENT I extend my sincerest gratitude to my parents, my Guide, head of program, head of dept., and my well-wishers who helped me in all situations whenever needed during this project completion. Also I have to express out -appreciation to the Mr. Sadanand B. Sabnis. (Shantadurga Consultants, Kolhapur) for shearing their pearlsofwisdomwithusduring the course of research. REFERENCES (1) Adem Dogangun, Zeki Karaca (2009) – “Cause of Damage and Failures in Silo Structures” Journal of Performance of ConstructedFacilities,Vol.23,No.2,April 1,2009. ASCE,ISSN 0887-3828/2009, pp. 65–71. (2) Arash Raeesi, H. Ghaednia (2017) - “Failure analysis of steel silos subject to wind load” Elsevier journal of ‘Engineering FailureAnalysis’ Vol. 79, 26 April 2017, pp. 749- 761. (3)Lei Chen, J. Michael Rotter (2012)- “Buckling of anchored cylindrical shells of uniform thickness under wind load” Elsevier journal of ‘Engineering Structure’ Vol. 41, 26 April 2012, pp. 199-208. (4) Luis A. Godoy (2016) – “Buckling of vertical oil storage steel tanks:Reviewofstaticbucklingstudies”Elsevierjournal of ‘Thin walled structures’ Vol. 103, 2016, pp. 1-21. (5) Qing-shuai Cao, Yang Zhao (2016) “Structural system and buckling design of cellular steel silos” Elsevier journal of ‘Constructional Steel Research’ Vol. 129, 24 Nov. 2016, pp. 227-239. (6) Ru Zhang, Yang Zhao, Qing Shuai Cao (2018)- “Wind induced buckling of large circular steel silos with various slenderness” Elsevier journal of ‘Thin-Walled Structure’ Vol. 130, 04 May 2018, pp. 101-103. (7)ShervinMaleki,Alireza Moazezi Mehretehran(2018)-“3D wind buckling analysis of long steel corrugated silos with vertical stiffeners” Elsevier journal of ‘Engineering Failure Analysis’ Vol. 90, available on 20 March 2018, pp. 156-164. BIOGRAPHIES Mr. Harshawardhan G. Patil, PG Student, M.Tech, Structural Engineering, at Rajarambapu Institute of Technology, Rajaramnagar. Graduated from Shivaji University, Kolhapur. Dr. P.S. Patil is presently working as Head of Program, M. Tech.Structural Engineering, RIT and also workedas Head, Department of Civil Engineering at RIT. uthor Photo hoto